Dual Drive Controller Kit 52V 25A 1200W Instruction Manual

Introduction

This manual provides comprehensive instructions for the installation, operation, and maintenance of your Dual Drive Controller Kit. Designed for electric bikes and scooters, this kit offers enhanced performance and precise power control. Please read this manual thoroughly before installation and use to ensure safe and optimal performance.

Package Contents

Verify that all items listed below are included in your package:

• 1 x Front Drive Controller
• 1 x Rear Drive Controller
• 1 x Display
• 1 x Central Control Harness
• 3 x Accessories (e.g., connectors, mounting hardware)

Specifications

Key Features

• High Performance: Designed for faster and smoother rides, enhancing electric bike performance.
• Dependable Control: Ensures precise power output control for improved performance and safety in electric bikes and scooters.
• High Stability and Durability: Constructed for long-lasting continuous operations and extended product lifespan.
• Easy Installation: Simple installation process, widely compatible with various electric bikes.

Installation Guide

This kit is designed for integration into electric bikes and scooters. Due to the electrical nature of the components, professional installation is recommended if you are not familiar with e-bike wiring. Ensure the power is off before beginning any installation.

1. Identify Components: Familiarize yourself with the front drive controller, rear drive controller, display, and central control harness.
2. Mount Controllers: Securely mount the front and rear drive controllers in appropriate locations on your electric bike or scooter, ensuring they are protected from moisture and physical damage.
3. Connect Motors: Connect the motor wires to their respective front and rear controllers. Pay close attention to color coding and connector types.
4. Connect Central Control Harness: Connect the central control harness to both controllers and the display unit. This harness typically manages power distribution and communication between components.
5. Install Display: Mount the display unit on the handlebars in a position that is easily visible and accessible during operation. Connect the display cable to the central control harness.
6. Connect Accessories: Connect any additional accessories (e.g., throttle, brake levers with cut-off switches, pedal assist sensor) to the appropriate ports on the controllers or central harness.
7. Power Connection: Connect the main power cables from the battery to the controllers. Double-check all connections before applying power.
8. Initial Test: After all connections are made, turn on the power and perform a low-speed test to ensure all functions (motor, display, throttle, brakes) are working correctly.

Operation

Once installed, the controller kit enables precise control over your electric bike or scooter's motor. The display unit provides essential information and allows for mode adjustments.

1. Power On/Off: Use the designated button on the display unit to power on or off the system.
2. Display Information: The display typically shows speed, battery level, assist level, and potentially other metrics. Refer to your display's specific manual for detailed functions.
3. Assist Level Adjustment: Use the buttons on the display or throttle to adjust the motor's power assist level.
4. Throttle Control: The throttle provides direct control over motor power. Apply gently for smooth acceleration.
5. Brake Cut-off: Ensure your brake levers are equipped with cut-off switches that disengage the motor when brakes are applied, enhancing safety.

Maintenance

Proper maintenance ensures the longevity and reliable performance of your controller kit.

• Keep Dry: Protect controllers and display from water and excessive moisture. While designed for outdoor use, direct exposure to heavy rain or submersion should be avoided.
• Clean Gently: Use a soft, dry cloth to clean the display and controller surfaces. Avoid abrasive cleaners or solvents.
• Inspect Connections: Periodically check all electrical connections for tightness and signs of corrosion. Loose connections can lead to intermittent power or component damage.
• Avoid Physical Damage: Protect the components from impacts and vibrations. Ensure they are securely mounted.
• Temperature: Operate and store the kit within recommended temperature ranges to prevent damage to electronic components.

Troubleshooting

If you encounter issues, try these basic troubleshooting steps:

• No Power to Display/Motor:
  • Check battery charge level.
  • Verify all power connections are secure.
  • Inspect fuses (if applicable) in the battery or controller circuit.
• Motor Not Responding to Throttle/Pedal Assist:
  • Ensure the system is powered on.
  • Check connections for throttle/PAS sensor to the controller.
  • Verify brake cut-off switches are not engaged.
  • Check for error codes on the display (refer to display manual for code interpretation).
• Intermittent Power:
  • Inspect all wiring for loose connections or damaged insulation.
  • Ensure controllers are not overheating (allow for adequate airflow).

For persistent issues, consult a qualified e-bike technician.

User Tips

• Always perform a pre-ride check of your e-bike's brakes and electrical system.
• Familiarize yourself with the display settings and adjust them to your riding preferences.
• Consider using waterproof covers for exposed electrical connections if riding in wet conditions frequently.
• Regularly clean the components to prevent dirt and debris buildup.

Warranty and Support

This product is typically covered by a manufacturer's warranty against defects in materials and workmanship. Please retain your proof of purchase for any warranty claims. For technical support or further assistance, please contact the seller or manufacturer directly.