AUTOOL BT880

AUTOOL BT880 Battery System Tester Instruction Manual

Model: BT880

Brand: AUTOOL

1. Introduction

The AUTOOL BT880 battery system tester is designed to provide accurate battery test results by minimizing the impact of external ambient temperature. It features a built-in thermal printer for convenient and quick result printouts. This device also includes functions for leakage current recording and voltage recording, which are useful for detecting vehicle leakage faults. It supports reviewing previous battery voltage values, facilitating user replay and analysis. The AUTOOL BT880 assists in diagnosing vehicle faults and supports rapid maintenance by service personnel.

2. Safety Information

  • Always wear appropriate personal protective equipment (PPE) such as safety glasses and gloves when working with vehicle batteries.
  • Ensure proper ventilation in your work area to avoid inhaling hazardous fumes.
  • Avoid contact with battery acid, as it is corrosive. In case of contact, flush immediately with water and seek medical attention.
  • Do not short-circuit battery terminals.
  • Disconnect the tester from the battery before starting the engine, unless specifically instructed by a test procedure.
  • Keep the device dry and clean. Do not expose it to rain or moisture.

3. Package Contents

The AUTOOL BT880 package includes the following items:

  • 1pc * AUTOOL BT880 Color Screen Car Battery Tester
  • 1set * Full copper core kelvin clip
  • 1pc * Leakage monitoring detection cable
  • 1pc * Printing paper
  • 1pc * Manual
  • 1pc * Black hand box
Image showing the AUTOOL BT880 Battery System Tester and its included accessories: the main unit, Kelvin clips, leakage monitoring cable, printing paper, manual, and a black carrying case.
Figure 3.1: Package Contents

4. Product Overview

The AUTOOL BT880 Battery System Tester features a 3.2-inch HD color screen and intuitive function buttons for easy operation. It integrates a thermal printer for immediate result printouts.

Diagram of the AUTOOL BT880 Battery System Tester with labels pointing to its components: Printer Cover, Printer Paper, Clamps, 3.2 inch HD Color Screen, and Function Buttons.
Figure 4.1: Labeled Components of the BT880 Tester
Main product image of the AUTOOL BT880 Battery System Tester, highlighting its key features like Battery Test, Start Test, Charging Test, 15 Language support, Data Printing, and Load Test.
Figure 4.2: AUTOOL BT880 Key Features

5. Setup

Before performing any tests, ensure the AUTOOL BT880 is properly connected to the vehicle battery.

  1. Connect the main cable of the tester to the device port.
  2. Attach the red Kelvin clamp to the positive (+) terminal of the vehicle battery.
  3. Attach the black Kelvin clamp to the negative (-) terminal of the vehicle battery.
  4. Ensure both clamps are securely attached to provide a stable connection.
Video 5.1: Initial setup of the AUTOOL BT880 Battery System Tester, including connecting the main cable to the device and attaching the clamps to a vehicle battery.

6. Operating Instructions

The AUTOOL BT880 offers various testing functions for comprehensive battery and charging system diagnostics. Use the 'OK' button to confirm selections, arrow buttons for navigation, and the 'Return' button to go back.

Interface display of the AUTOOL BT880 showing options for Battery Test, V/A Monitor, Charging Test, Cranking Test, Review, and Settings.
Figure 6.1: Main Menu Interface

6.1. Battery Test

This function assesses the overall health of the battery.

  1. From the main menu, select "Battery Test".
  2. Choose the appropriate battery type (e.g., Regular Flooded, GEL, AGM Flat Plate, AGM Spiral, EFB) using the arrow buttons and confirm with 'OK'.
  3. Enter the battery's Cold Cranking Amps (CCA) rating as prompted.
  4. Press 'OK' to start the test. The results (Voltage, SOC, SOH, Resistance, Temperature) will be displayed.
Image showing applicable battery types (Regular Flooded, GEL, AGM Flat Plate, AGM Spiral, EFB) and testing standards (CCA, JIS, GB, SAE, MCA, CA, DIN, IEC, EN, BCI) supported by the BT880 tester.
Figure 6.2: Applicable Batteries and Testing Standards

6.2. V/A Monitor (Voltage/Current Monitor)

This function allows real-time monitoring of voltage and current waveforms.

  1. From the main menu, select "V/A Monitor".
  2. Choose either "Voltage" or "Current" to view the respective waveform.

Refer to Video 5.1 (0:16 - 0:26) for a demonstration of the V/A Monitor function.

6.3. Cranking Test

The Cranking Test evaluates the battery's ability to start the engine.

  1. From the main menu, select "Cranking Test".
  2. Follow the on-screen instructions: "Turn off the engine, if necessary, turn on the lights for 2 minutes, discharge, and then test again. Press OK to next."
  3. When prompted, start the engine.
  4. The tester will display the cranking voltage and status (e.g., Normal).

Refer to Video 5.1 (0:27 - 0:33) for a demonstration of the Cranking Test procedure.

6.4. Charging Test

This test checks the vehicle's charging system (alternator).

  1. From the main menu, select "Charging Test".
  2. Follow the on-screen instructions: "Start the engine and keep idling, press OK to continue, ESC to exit."
  3. The tester will display the load voltage, no-load voltage, and ripple, indicating the charging system's performance.

Refer to Video 5.1 (0:34 - 0:39) for a demonstration of the Charging Test procedure.

6.5. Load Test

The Load Test assesses the battery's performance under a simulated load.

  1. From the main menu, select "Load Test".
  2. Follow the on-screen instructions: "Please turn on all electric devices. Start the engine, wait 15 seconds. Press OK to start testing."
  3. The tester will display the maximum load testing voltage, current voltage, and minimum voltage, indicating the battery's capacity under load.

Refer to Video 5.1 (0:40 - 0:48) for a demonstration of the Load Test procedure.

6.6. Data Review & Printing

The BT880 allows you to review previously recorded test data and print results.

  1. From the main menu, select "Review".
  2. You can choose to "Record data" or "Delete Record data". Select "Record data" to view a list of past tests.
  3. To print a selected test result, navigate to the desired record and press the dedicated print button on the device.
Interface display of the AUTOOL BT880 showing data review options and a printed receipt emerging from the built-in thermal printer.
Figure 6.3: Data Review and Printing

Refer to Video 5.1 (0:49 - 0:59) for a demonstration of data review and printing.

6.7. Language Settings

The device supports 18 languages.

  1. From the main menu, select "Settings".
  2. Choose "Language settings" and select your preferred language from the list.
Image showing the AUTOOL BT880's language selection screen, displaying a list of 18 supported languages including English, Spanish, Russian, French, Malaysian, Italian, Portuguese, Polish, German, Japanese, Korean, Vietnamese, Indonesian, Filipino, Traditional Chinese, Simplified Chinese, Thai, and Turkish.
Figure 6.4: Language Settings

7. Specifications

FeatureSpecification
Operating Voltage8~30V DC
Leakage Current Detection Range15mA-5Amps
Battery CCA Detection Range20-2000CCA
Supported Battery StandardsCCA, JIS, GB, SAE, MCA, CA, DIN, IEC, EN, BCI
Size4.2 x 2.2 x 8.0 inches (106 x 55 x 203 mm)
CertificationCE
Diagram showing the product specifications of the AUTOOL BT880, including its dimensions (106mm/4.2inch width, 203mm/8.0inch height, 55mm/2.2inch depth), operating voltage, leakage current range, battery CCA range, and supported specifications.
Figure 7.1: Product Specifications and Dimensions

8. Maintenance

  • Cleaning: Wipe the device with a soft, damp cloth. Do not use abrasive cleaners or solvents.
  • Storage: Store the tester in its carrying case in a dry, cool place away from direct sunlight and extreme temperatures.
  • Printer Paper: Ensure you have spare thermal printer paper. Replace the roll when it runs out by opening the printer cover and inserting a new roll.
  • Cable Care: Inspect the Kelvin clips and cables regularly for any signs of damage. Replace if necessary to ensure safe and accurate operation.

9. Troubleshooting

  • Device does not power on: Check that the Kelvin clamps are securely connected to the battery terminals. Ensure the battery has sufficient charge (above 8V).
  • Inconsistent readings: Verify that the battery terminals are clean and free of corrosion. Ensure the clamps have a solid connection.
  • Printer not working: Check if the thermal paper is installed correctly and if there is enough paper. Ensure the printer cover is closed properly.
  • Error messages: Refer to the device's on-screen error codes for specific guidance. If an issue persists, contact customer support.

10. User Tips

  • For the most accurate battery test results, ensure the battery is fully charged and has rested for at least 30 minutes after charging or use.
  • When performing a load test, ensure all specified electrical devices (e.g., headlights, heater fan) are active for the duration of the test to accurately simulate real-world conditions.
  • Regularly use the data review function to track battery health over time, which can help predict potential failures.

11. Warranty & Support

Warranty: AUTOOL provides a 3-year warranty for the BT880 Battery System Tester. For damage caused by non-human factors, AUTOOL promises to resend parts for free within 3 years from the date of purchase.

Customer Support: For any technical assistance, troubleshooting, or warranty claims, please contact AUTOOL customer support through their official channels. Refer to the product packaging or official website for the most up-to-date contact information.

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