AUTOOL BT860 Automotive Battery System Tester User Manual

1. Introduction

The AUTOOL BT860 Color Screen Car Battery Tester is a professional diagnostic tool designed for comprehensive automotive battery system analysis. Featuring a vibrant color screen and an integrated thermal printer, it provides an enhanced user experience for quick and accurate battery health assessment. This device offers real-time temperature monitoring to accurately assess the impact of temperature on battery performance. It supports both 12V and 24V batteries and conforms to various international battery standards, making it a versatile tool for mechanics and car enthusiasts alike.

2. Safety Information

• Always wear appropriate eye protection when working with batteries.
• Ensure good ventilation in the work area to prevent accumulation of explosive gases.
• Avoid creating sparks or open flames near batteries, as they can produce flammable hydrogen gas.
• Keep the device and battery acids away from skin and clothing. In case of contact, rinse immediately with water.
• Do not disassemble or modify the device. Refer all servicing to qualified personnel.
• Keep out of reach of children.

3. Package Contents

Please check the package carefully upon receipt to ensure all items are present and undamaged:

• 1x AUTOOL BT860 Color Screen Car Battery Tester
• 2x Full copper core Kelvin clips (red for positive, black for negative)
• 1x User Manual
• 1x Printing paper roll
• 1x Tool package (contains necessary accessories for operation)

4. Product Overview

The AUTOOL BT860 features a robust design with user-friendly controls and a clear display for efficient operation.

Figure 4.1: AUTOOL BT860 Labeled Components

Key Components:

• Printing Port: Located at the top, for the integrated thermal printer.
• Printing Paper: Roll of thermal paper inserted into the printing port.
• 3.2 inch HD Display: High-definition color screen for clear display of test results and menu options.
• Function Buttons: Four directional/selection buttons for menu navigation and operation.
• OK Button: Confirms selections and actions.
• Clamps: Red for positive (+) battery terminal, black for negative (-) battery terminal.

Figure 4.2: Device Dimensions and Main Menu Structure

5. Setup

Follow these steps to prepare your AUTOOL BT860 for use:

1. Ensure the vehicle's ignition is off and all accessories are turned off.
2. Locate the vehicle's battery.
3. Connect the red (positive) clamp of the tester to the positive (+) terminal of the battery.
4. Connect the black (negative) clamp of the tester to the negative (-) terminal of the battery.
5. Ensure both clamps are securely attached to the battery terminals to ensure accurate readings. The device will power on automatically once connected.

Figure 5.1: Proper Connection to a 12V/24V Battery

6. Operating Instructions

The AUTOOL BT860 offers various testing functions for comprehensive battery system diagnostics.

6.1. Menu Navigation

Use the arrow buttons on the device to scroll through menu options. Press the 'OK' button to select a highlighted option.

6.2. Battery Type Selection

Before performing any test, ensure you select the correct battery type for accurate results. The BT860 supports:

• Regular Flooded
• AGM Flat Plate
• AGM Spiral
• GEL
• EFB

Figure 6.1: Battery Type Selection

6.3. Battery Test (Battery Capacity)

1. From the Main Menu, select "1. BATTERY CAPACITY".
2. Follow the on-screen prompts, which may include selecting battery type and inputting CCA rating.
3. The device will perform the test and display results such as: Healthy percentage, Charge percentage, Voltage, Internal Resistance (Internal R), Rated CCA, and a general status (e.g., "GREAT").

Figure 6.2: Battery Capacity Test Results

6.4. Cranking Test

This test evaluates the battery's ability to start the engine.

1. From the Main Menu, select "2. CRANKING TEST".
2. The screen will prompt: "Make sure engine and all loads in OFF status then press [Enter]".
3. Press the 'OK' button and then start the engine as instructed.
4. The device will display the cranking time and cranking voltage, along with a status (e.g., "CRANKING GOOD").

6.5. Charging System Test

This test assesses the vehicle's charging system (alternator, regulator, etc.).

1. From the Main Menu, select "3. CHARGE SYSTEM".
2. The screen will prompt: "Turn on all loads Speed up to 2500 RPM then press [Enter]".
3. Follow the instructions: turn on headlights, AC, radio, etc., then rev the engine to approximately 2500 RPM and press 'OK'.
4. The device will display Ripple voltage, Loaded voltage, and Unloaded voltage, along with a status (e.g., "CHARGE GOOD").

6.6. Data Review

The BT860 stores previously measured data for later review.

1. From the Main Menu, select "4. DATA REVIEW".
2. Use the arrow buttons to scroll through stored test results.

Figure 6.3: Reviewing Historical Data

6.7. Language Settings

The device supports multiple languages for user convenience.

1. From the Main Menu, select "5. LANGUAGE SET".
2. Choose your preferred language from the list. Supported languages include: English, Russian, Spanish, French, German, Polish, Korean, Turkish, Thai, Italian, Japanese, Chinese, Dutch. Other languages may be customizable upon user request.

Figure 6.4: Multi-Language Options

6.8. Time Adjust

To set the device's internal clock:

1. From the Main Menu, select "6. TIME ADJUST".
2. Use the arrow buttons to adjust the date and time, then press 'OK' to confirm.

6.9. Printing Reports

After completing a test, you can print a detailed report for record-keeping.

1. After a test result is displayed, look for a print option on the screen or a dedicated print button.
2. Press the corresponding button to print the report via the built-in thermal printer.

Figure 6.5: Example of a Printed Test Report

7. Maintenance

7.1. Cleaning

• Wipe the device with a soft, dry cloth.
• Do not use abrasive cleaners, solvents, or corrosive chemicals, as these can damage the casing or screen.

7.2. Storage

• Store the AUTOOL BT860 in a dry, cool place, away from direct sunlight and extreme temperatures.
• Keep the device in its original packaging or a protective case when not in use to prevent damage.

7.3. Printer Paper Replacement

When the thermal paper roll is empty, replace it with a new one:

1. Open the printer cover located at the top of the device.
2. Remove the empty paper core.
3. Insert a new thermal paper roll, ensuring the paper feeds correctly through the slot.
4. Close the printer cover securely.

8. Troubleshooting

If you encounter issues with your AUTOOL BT860, refer to the following common problems and solutions:

• Device not powering on: Ensure the clamps are securely connected to the correct battery terminals. The device draws power directly from the battery.
• Inaccurate readings: Check that the battery terminals are clean and free of corrosion. Ensure the clamps are making good contact. Verify that the correct battery type and CCA rating (if prompted) have been selected in the menu.
• Printer not working: Check if the thermal paper is loaded correctly and if it is indeed thermal paper (regular paper will not print). Ensure the printer cover is closed properly.
• Error messages: If an error code or message appears on the screen, consult the specific message for guidance. Often, re-connecting the clamps or restarting the test can resolve temporary issues.

9. Specifications

9.1. Measure Standards and Test Ranges

Figure 9.1: Supported Measure Standards and Test Ranges

10. User Tips

• Clean Terminals: Always ensure battery terminals are clean and free of corrosion for the most accurate readings. Dirty terminals can lead to false results.
• Correct Battery Type: Double-check that you have selected the correct battery type (e.g., Regular Flooded, AGM, GEL) in the device's menu before starting a test. This is crucial for precise diagnostics.
• Cranking Test Preparation: For the cranking test, make sure all vehicle accessories (lights, radio, AC) are turned off to avoid drawing unnecessary power and affecting the test results.
• Record Keeping: Utilize the built-in printer to keep a physical record of your battery tests. This can be very helpful for tracking battery health over time and identifying potential issues before they become critical.
• Language Support: The device supports a wide range of languages. If your preferred language is not listed, check with AUTOOL support as customization might be available.

11. Warranty and Support

The AUTOOL BT860 Automotive Battery System Tester is backed by a 3-year warranty, ensuring reliability and customer satisfaction.

Figure 11.1: AUTOOL 3-Year Warranty

For technical support, warranty claims, or any inquiries regarding your device, please contact AUTOOL directly:

• Website: www.autooltech.com
• Email: aftersale@autooltech.com

Figure 11.2: AUTOOL Contact Information