VEVOR V2 Strapping Machine Instruction Manual

STRAPPING MACHINE
MODEL:V2

This is the original instruction, please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of our user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won’t inform you again if there are any technology or software updates on our product.

INSTRUCTIONS

Thank you very much for choosing this Strapping Machine
– Please read all of the instructions before using it. The information will help you achieve the best possible results.
The products carried in this catalog may be different in color than the actual item.

1. Warning-To reduce the risk of injury, user must read instructions manual carefully.
2. The product complies with relevant standards and regulations.
   Installation of this device must comply with all applicable regulations, and it should only be operated in well-ventilated areas. Please read the user manual before installing and using this equipment.
3. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
4. Children shall not play with the appliance.
5. This appliance shall not be used by children. Keep the appliance and its cord out of reach of children.
6. Strapping machines are versatile pieces of equipment used across a wide spectrum of industries to secure, bundle, and unitize products for handling, storage, and transportation . Their primary function is to apply plastic or metal straps around packages to ensure load stability and product integrity Operating temperature: -20 ℃ to 50 ℃ （-4°F to 122°F）
7. Please properly keep product. Check whether the product is abnormal before use.
   If it is abnormal, please stop using it.
8. Please use the product according to the intended use, warn of potential injury from misuse

Battery Safety Warning:
Do not disassemble, short-circuit, or expose to fire.
Do not use batteries not specified in this manual.
This product contains lithium batteries , which must be recycled separately.
Do not dispose of with household waste. Please contact your local recycling center or electronic retailer for proper disposal.

SAFETY INSTRUCTION

Please read the matters carefully; if you do not follow this prompt, it is possible to cause operator injury during operation.
1.1 Battery operation
Environmental protection:

1. Please do not put used batteries into household trash can, waste water tank, or burn them.
2. Dealers provide battery environmental treatment services.

Short circuit

1. Do not leave batteries and other metal objects together.
2. Do not open the battery, and store the battery in a dry and anti-frost room. Maximum temperature is 50C. Please keep it dry all the time.
3. Do not charge waste batteries. Change a new one immediately

1.2 Eye injury hazard
If you do not wear safety glasses with side shields, it may cause eye damage and even blindness. It requires wearing safety glasses with side shields
1.3 Operation
Personnel who are not properly trained are not allowed to operate the strapping tool. Before straining straps read and understand the operating instructions correctly. If you do not follow the operating instructions or improperly load the straps, it will cause the straps to be damaged.
Before becoming familiar with the strapping tool, please keep your fingers far away from squeezing or cutting areas.
1.4 Adhesion position
You should check the pressured adhesion position. Be familiar with adhesion control and regulation. Irregular adhesion may be insecure, which can cause serious injury. Please do not ship the packing containers which are not correctly packaged.
1.5 Straps distribution
Please use the specially designed distributing device to distribute the straps. When not in use, please fold the strap end into the distributing device.
1.6 Straps warning
Do not use straps to drag or lift the load, which easily leads to personal injury.
1.7 Straps broken hazard
Improper operation, excessive tensioning, using straps not as required, loading sharp corners will cause tightening force loss, or straps broken could eventually cause the operator to lose his balance and fall down. Strapping tool and straps together quickly fly to the operator’s face.
Attention

1. If the load angle is very sharp, please add edge protection.
2. Please wind the straps around the suitable load surface.
3. When tensioning and adhesion, operating personnel and straps are on the same straight line, they may be hurt by flying straps or strapping tools, so when operating please stand beside straps and keep spectators far away. Please use recommended straps with good quality in the instructions, with a suitable width, size, and strength. Straps that do not match may cause damage when tensioning.

1.8 Tensioning straps shearing
When shearing straps, please use a suitable shearing tool, and ensure a safe distance from people, and do not stand in the same straight line with straps, and keep away from the straps loose direction. Please use the special tool for shearing the straps. A hammer, pliers, hacksaws, axes, and so on are not allowed.
1.9 Fall hazard
Keep your work area clean and tidy. Untidy work area is likely to cause damage hazard. Before tensioning, bad stays or imbalances, it will be easy to fall, especially in the stair area. So keep body balance. Both feet shall tread on a flat and solid surface. When you feel uncomfortable, do not operate the tool. Please pay attention to the precautions specifically mentioned in the work area.
1.10 Strapping tool hazard

1. Well-maintained strapping tool is necessary.
2. Periodically inspect broken or worn parts, if there are cracks or worn parts, do not use the machine.
3. Do not modify the machine, or else it may cause personal injury.

TECHNICAL PARAMETERS

2.1 Description
Manufactured V2 strapping tool uses plastic straps. Manually use a strap-feeding device to wind the plastic straps around the box (bag). The strap end is inserted into strapping tool and automatically tensioned, separate after friction adhesion.
2.2 Size of the strapping tool with battery
Length:360mm
Width:120mm
Height:125mm
2.3 Straps material
Quality: flat or embossed PET (polyester)and PP(polypropylene)straps.
Size:wide9.00-16.00mm / thickness0.4-1.20mm
Please choose the appropriate size according to strapping tool you purchased.
2.4 Straps strength
Tensile strength:400-3200N is adjustable.
(Maximum value depends on the quality of straps.)
Tensioning speed:60-200mm/s
Adhesive strength: about 75%of plastic straps. (Depending on the quality of straps)
2.5 Working temperature
Ambient air temperature is 5 to 45 degrees centigrade.
Optimum working temperature is 15 to 20 degrees centigrade.

ACCESSORY

Please use the parts and accessories mentioned in the operating instructions.Using other accessories may hurt you and others.
3.1 Battery-powered strapping tool
As some strapping tools may use NiCd (nickel-cadmium)or NiMH (nickel metal hydride) batteries, please purchase the battery for this tool according to the following parameters.
Type: Lithium battery
Voltage:14.4V
Capacity:4.0Ah
3.2 Battery charger
Standard charger:
Input:100V-240V-50/60Hz 1.5A
Output:16.8V-DC2.5A
Charging time:
Lithium battery is 4.0 A/h, and the charging time is approximately 90 minutes.
3.3 Each strapping tool is equipped with one set of common operating tools
3.4 Suspension System(optional purchase)

OPERATING ELEMENTS

Diode Status Indication
Green	Normal working
Red flashing	Low battery,please charge
Red on	Machine failure,power off inspection
Purple on	Work finish

PERATION

5.1 Installation

1. Please do not put the strapping tools in the rain!
2. For security,the battery is not charged when delivery.
3. Before using, please charge. Refer to the separate battery charger instruction manual.

Battery disassembly:

1. The battery is disassembled and assembled according to the graphic direction.When removing the battery,the red button should be pressed to move out.
2. When inserting the battery,electric quantity state will show for a short time.
3. Battery charge status is displayed by the indicator light.

Remove empty battery
Indicator light flashes in red when tensioning or welding, which indicates that the battery power runs out, all electrical functions will be stopped.
Adhesion insufficient
Warning: If the adhesion is not sufficient, please remove the straps! The battery must be charged.

5.2 Adjustment of welding time and tightening force
Decide different welding times and tightening force according to the size and quality of the straps,
Figure:Left(F),Middle(▲),Right(V)can adjust welding time and tightening force.

1. When pressing left(F), Protection plate screen shows F1(press again to show F2), F1 is the tightening force instruction, press middle (▲)more tighten, press right(V)less tighten(show data range 1-10)
2. When press left (F), Protection plate screen show F1(press again to show F2), F2 is the welding time instruction,press middle(▲)more, press right(√)less(show data range 1.0-5.0s)

5.3 Straps winding
Wind the straps as shown in the figure.
Warning! Keep away from oil, grease and other dirt when welding plastic straps. Dirty straps can’t be welded.

5.4 Straps inserting
Lift the handle with your right hand, insert straps with left hand, and two straps parallel stacked, release the handle.

5.5 Straps tensioning
Press the tensioning button, after reaching the strap tensioning strength, then release the switch knob. Tensioning operations can be interrupted or restarted at any time. In the tensioning process, the indicator light displays in green. After reaching the desired tension, do not press the switch knob, there is the risk of the straps breaking.

NOTE: Press the tensioning button all the time until the indicator light displays in purple; tightening protection doesn’t affect the next step.
Keep strapping tools equilibrium shifting when tensioning. So please do not obstruct the moving direction of the strapping tool.
5.6 Contact adhesion
Press the welding button, the hands leave immediately. Plastic strap is welded, and the redundant straps are cut off. During welding, indicator light displays in green or purple. Welding is completed

5.7 Remove the strapping tool
Lift the handle and loose straps, and pull the machine to right side and away from the straps.

5.8 Adhesion control
Normal adhesion control is necessary. You can see the quality of the adhesion with the eyes.
As shown in the following figure:
Correct adhesion:
Weld the entire width of strap, the welding length is about 19 mm. A small amount of molten plastic is allowed to overflow the edge.
Welding time is too short:
The entire width is not welded, and the adhesion is insufficient.
WARNING! Straps with insufficient welding must be removed. Adjust the welding time.
Welding time is too long:
Such as, if the welding time is too long, straps are overheated, or molten plastic overflows on two sides.
Adhesion effect is affected.
WARNING! Straps with not enough adhesive strength must be removed. Adjust the welding time.

ELECTRICAL CONNECTION

WORN PARTS REPLACEMENT

For every maintenance, please remove the battery.
Cutter (JD-1029): First remove the cover screws of the left panel and move, remove the screws on the cutter and move, replace the cutter, and assemble in reverse order.
Welding Tooth Plate (JDC1024): Remove the fixed screw of the welding lower tooth plate to remove the welding tooth plate; and assemble in reverse order.
Tensioning toothed plate (JDC-1014): Remove the screws of fixed tensioned toothed plate on the base and move, replace the top plate of the toothed plate, and assemble in reverse order.
Tensioning wheel (JDC-1013): Remove left shell first, remove the nut connecting the pin shaft and move. Remove the front side panel and move it, remove the tensioning wheel, and assemble it in reverse order.
Tensioning, adhesion and cutting adjustment
If tensioning slips, remove the screws of the fixed tensioned toothed plate on the base and move, replace the top plate of the toothed plate.
Put the factory-matched gasket under the tensioned toothed plate and assemble in reverse order.
Strap thickness between 0.5-1.2 mm, if do not adjust upper and lower welding tooth, which causes poor welding. Remove the left cover, remove screw of welding button. Adjust the support shaft M6 nut and the fixed support shaft on the spring support, turn M6 nut to the right or left to adjust the elasticity of spring. Or remove the screw which fixed welding tooth on the base and remove the top tooth, put welding gasket under welding tooth, assemble in reverse order. (The machine has been adjusted at the factory,please check the welding time)
If the cutter is not smooth, replace the cutter (JD-1029) or replace the cutter compressed spring (JDS-1044), refer to the cutter consumables and replace one.
As shown on pages 14-16.

COMMON FAULTS

1. Special reason: If the machine stuck in strapping process (LED in red), which results straps are stuck in the machine and can’t be removed.
   Immediately cut off power, cut the straps, remove the screws on the left and right panel covers and move,remove the straps, and check the machine. Check the lines on travel switch fall off and replace micro switch.
2. Press the welding and tensioning button, if motor doesn’t rotate, check the motor and micro switch, and replace the motor and micro switch.

DIAGRAM OF WORN PARTS REPLACEMENT

10.V2 Assembly Parts Number Table

Table 1

Material code	Part dwg no.	Part name	Ratio
2011000127	JDS1002	Driven gear	1
210063988	JDS1012	Reduction gearbox
210063989	JDS1013	Reducer cover	1
2011000137	JDS1019	Welding motor gear	1
210063982	JDS1025	Welding support	1
210063990	JDS1026	Handle	1
2011000140	JDS1027	Handle tension spring pin	1
2011000141	JDS1028	Locking screw m26x1	1
2011000142	JDS1029	Worm drive gear	1
2011000143	JDS1030	Driven gear shall	1
2011000146	JDS1036	Handle fixing pin 1	1
210063991	JDS1038	Front panel	1
2011000151	JDS1044	Culler compression spring 1	1
2011000150	JDS1045	A hook
1030119607	JDS1068	Decorative plug	1
2011000160	JDS1079	Spring retaining ring	1
2011000161	JDS1080	Base torsion spring	1
2011000178	JDS1085	Handle pressing	1
2011000180	JDS1086	Front panel	1
2011000181	JDS1087	Stop block-13	1
2011000182	JDS1088	Stop block-16	1
2010100164	JDSA1001	Body seat	1
2011000179	JDSA1002	Connecting pin	1
2010020284	JDSA1004	Anti collision wear block	1
2011000189	JDSA1006	Sliding gear block fixing pin	1
2291700700	JDSA1007	Rocker linkage	1
2291700698	JDSA1009A	Fusion skeleton	1
2011000190	JDSA1009B	Welding chute	1
2010900062	JDSA1011	Welding frame fixing pin	1
2010900072	JDSA1018	Eccentric shalt
2010020285	JDSA1019A	Sliding gear block stopper 1	1
2010093666	JDSA1020	Welding sliding gear block	1
2291700699	JDSA1021	Welding pressure block	1
2010900064	JOSA1024	Welding pressure block fixing pin	1
2010020287	JDSA1046	Battery insert	2
1030213141	JDSA1057	Battery plug-in board	1
1030213134	JDSA1058	Left housing	1
1030213136	JDSA1059	Left cover	1
1030213139	JDSA1063	Tension button	1
1030213137	JDSA1064	Display cover	1
1030213135	JDSA1065	Right housing	1
1030213138	JDSA1074	Fusion button	1
2010096304	JDSA1081A	Eccentric shaft gasket 1	1
2010096305	JDSA108113	Eccentric shaft gasket 2	1
2015000606	JDSA1081C	Eccentric shaft gasket 3	1
2010900065	JDSA1082	Motor sleeve	1
2250001658	JDSA1083	Reducer bearing cover	1
1020101390	DD41	Welding motor	1
2010014297	FTL-T16	Planetary pin-1	2
1030113283	H19023	Support compression spring	1
1030113524	JD1017	Welding support spring	1
2010013143	JD1018-1	Support roller pin	1
2010013144	JD1018-2	Support roller	1
2010013146	J01020	Welding support shaft
2010013147	JD1025	Weld fixing screws of lowergear plate	3
2010013133	JD1029	Cutter	1
2010013148	JD1031-2	Cutter bushing	1
1030113527	.101032	Chute frame tension spring	1
2010013151	JD1044-3	Handle touch pin	1
2010013150	JD1044-2	Handle fixing pin 2	1
1030102659	.101053	Circlip 45	1
1030102658	J01054	Circlip 4 4	3
2010013140	J01057	Turbine	1
2010013141	J01059	Worm	1

Material code	Part dwg no.	Part name	Ratio
2011000162	JDC1013	Tensioning wheel	1
2011000163	JDC1014	Tensioning toothed plate	1
2011000164	JDC1024	Welded toothed plate	1
1030214245	JOSA-TO1A	Key display panel A	1
1020609629	JDSA-T02	Battery 14.4V4.OAh	1
1020611722	V1-T06	Charger	1
1040001493	JDSA-T04	Circuit board	1
1040001493	JDSA-T05	Display board (nixie tube)	1
1030126332	JDSA-T06	Self tapping screw M3.5•10	8
1030126336	JDSA-T10	Screw M5.6	2
1030125478	JDSA-T12	Screw M4 • 8	2
1030126338	JDSA-T13	Screw M4x16
1030126339	JDSA-T14	Set screw M5 • 3	1
1021400167	JDSA-T15	Bearing 61901	1
1020101613	JDS-T07	Tensioning motor (RZ-735VA)	1
1021402499	JDS-T08	Driven gear bearing (MR10522)	3
1021402442	JDS-T09	Oil bearing (inner 12* outer 18 • 20)	1
1021401559	JDS-T10	Oil bearing (inner 10 • outer 12 • 12)	1
1030115222	JDS-T13	Hexagon flange nut M6	1
1030119858	JDS-T14	Countersunk screw M3x6	5
1030119949	JDS-T28	Screw M4’25	2
1021402500	JDS-T36	Oil bearing (inner 8 • outer 12 • 10)	1
1030118355	Q-7206	Cylindrical pin 0 3•8	2
1030128552	Q-7218	Cylindrical pin 04 x 16	1
1030118009	SP301-708	Gasket (6.5’18’ 1.5)	1
1030113539	T001	Screw M4x4	1
1030105808	T023	Screw M4x8	3
1030102639	T042	Set screw M4 • 5	1
1030113851	T043	Set screw M5X8	1
1030113533	T1081	LOCK NUT M6 galvanized
1030116580	T1084	Screw M2x8	4
1030116583	T1091	Countersunk screw M3x8	3

Material code	Part dwg no.	PM name	Ratio
1030100433	T1094	Steel ball c5	8
1030105808	71098	Cylindrical head screw M4 ‘ 8	1
1020608828	T1099	Fusion switch SS-5GL	1
1030116584	T1100	Semicircular head screw M4 ‘ 8	3
1021400507	71108	Bearing 6900 (inner 10′ outer 22’6)	4
1021400711	11109	Bearing 607zz (NSK607)	1
1021401828	T1110	Needle roller bearing TLAM810 (inner 8 • outer 12. 10)	1
1020608827	71111	Omron microswitch D2F-01FL	2
1021402163	1503	Bearing (626ZZ-ZE16-126)
1030116838	TD34	Set screw M3 • 5	1
1031012121	JDSA-T16	Chinese instructions	1
1031012122	JDSA-117	English Instruction	1

This product is subject to the provision of European Directive 2012/19/EC.
The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in the European Union. This applies to the product and all accessories marked with this symbol. Products marked as such may not be discarded with normal domestic waste, but must be taken to a collection point for recycling electrical and electronic devices
FCC Information:
CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment!
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This product may cause harmful interference.
2. This product must accept any interference received, including interference that may cause undesired operation.

WARNING: Changes or modifications to this product not expressly approved by the party.responsible for compliance could void the user’s authority to operate the product.
Note: This product has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules, These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This product generates, uses and can radiate radio frequency energy, and if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined by turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures.

• Increase the distance between the product and receiver.
• Connect the product to an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for assistance.