Triangle Tube PA 80 BTU Output Condensing Gas Boiler Instruction Manual

Address: 1240 Forest Parkway, Suite 100, West Deptford NJ
08066
Contact: Tel: (856) 228 8881 – Fax: (856) 228 3584 E-mail:
techsupport@triangletube.com

Product Usage Instructions:

1. Unit Identification

Identify your boiler model as Prestige Solo or Excellence with
the specified capacity.

2. Kit References

Refer to the provided kit references for detailed information on
installation components.

3. Recording the Current Settings

Prior to installation, record the current settings of your
boiler for reference.

4. Boiler Modification

Follow the steps outlined in the manual for igniter and spark
generator installation, control module replacement, display module
replacement, and configuration updates.

5. Boiler Set-up

Set up your boiler according to the provided instructions after
the modification is complete.

6. Checkout Tasks

Perform combustion setting adjustments and ensure proper
recording and reporting of tasks.

FAQ

Q: What should I do if I encounter a hazardous situation during
installation?

A: Immediately stop the installation process and seek assistance
from a qualified installer or service agency.

Q: Can I access additional instructional videos for
guidance?

A: Yes, you can access How To videos on Triangle Tube’s website
or by scanning the QR code available on the page.

View Fullscreen

https://triangletube.com/professionalresources/video-library/

Triangle Tube
1240 Forest Parkway, Suite 100, West Deptford NJ 08066
Tel: (856) 228 8881 – Fax: (856) 228 3584 E-mail: techsupport@triangletube.com

Prestige Solo PA 80-110-155-175-250-299-399

Prestige Excellence PA 110

Spark Ignition Kit – Installation Instructions

· WARNING
Installation shall be performed by a qualified installer, service agency, or the gas supplier.

CONTENTS

1 – Definitions……………………………………………..1

2 – Purpose ……………………………………………….1

3 – Applicability …………………………………………..1

4 – Unit Identification …………………………………… 3

5 – Kit References……………………………………….. 4

6 – Recording the Current Settings …………………….. 4

7 – Boiler Modification ………………………………….. 4

7.1

Igniter and Spark Generator Installation……………………………….4

7.2 Control Module Replacement …………………………………………………6 7.3 Display Module Replacement ………………………………………………… 7 7.4 Configuration Updates …………………………………………………………….9
8 – Boiler Set-up. ……………………………………….. 10
8.1 Inspect Condensate Drain Assembly………………………………….. 10 8.2 Setup…………………………………………………………………………………………. 10 8.3 Altitude Setting ……………………………………………………………………….. 12 8.4 Starting Up ……………………………………………………………………………… 12 8.5 Condensate Pan Leak Test …………………………………………………… 13 8.6 Starting the Boiler …………………………………………………………………… 13
9 – Checkout Tasks …………………………………….. 14
9.1 Combustion Setting………………………………………………………………… 14 9.2 Record and Report …………………………………………………………………. 15

1 – Definitions
The following terms and symbols are used throughout this manual to bring attention to the presence of potential hazards or to important information concerning the product.
· DANGER

2 – Purpose
This kit (see Fig. 1 for details) replaces the existing igniter and its wiring, the 2-in-1 insulation, as well as the Control module, the display module and front cover of the control box, on PA-prefixed Prestige Solo and Excellence boilers.

Indicates the presence of a hazardous situation which, if ignored, will result in substantial property
damage, serious injury, or death.
· WARNING

Please also refer to the “How To” video in our Video library (QR code access available in the top left corner of this page).

Indicates a potentially hazardous situation which, if ignored, can result in substantial
property damage, serious injury, or death.
NOTICE
Indicates special instructions on installation, operation or maintenance, which are important to the equipment but not related to personal
injury hazards.
This symbol indicates that you need to make a picture (with your phone or other) for later reporting.
This symbol indicates that an instructional “HOW TO” video is available from Triangle Tube’s website. A direct link to the library is available at the top left corner of the front cover.

NOTICE
This modification disables the Alarm Relay function which is used in several system configurations. Therefore, to allow the heating system configuration to be operational, some wire connections must be modified and some
Controller settings changed, as required.
3 – Applicability
Prestige Solo PA 80-110-155-175-250-299*-399* Prestige Excellence PA 110.
* For 299 and 399 models, please refer to Section 4 on page 3

These instructions shall be kept with the appliance literature for future reference.

Pub. date: 02/26/2025

A1011312 – 664A0730 · B

PARKIT247 (PA 399 V2) 1

Bk. Black Br. Brown R. Red V. Violet W. White Gr. Green

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

3 1

Gr
Br W Bk

1234567
X2
8 9 10 11 12 13 14

X7 X9

4 5

321

5AT Fuse 5AT Fuse
5AT Fuse

P14
P13 F00

65 4 3 21

654321

4321

12345
X3
6 7 8 9 10

123456
X1
7 8 9 10 11 12

X10 X12

12345

6 7 8 9 10

X11

123

456

X18

X15

X5 F01

12 34

X16

654321

4321

321

Item Description

Qty

Igniter

1 Screws, igniter

Gasket, igniter

2 Bracket, spark generator

3 Spark generator Wiring, spark generator
4 Cover, front, control box

1 1

5 Control Module (Printed Circuit Board)

Connector, Fast-on (not illustrated)

6 Display Module

“PB” label, S/N adaptation (not illustrated)

7 Record Form label

Combustion chamber 2-in-1 insulation (not illustrated)

Condensate Drain Lock Ring Kit – PARKIT 522 (not illustrated)

Fig. 1 -Ignition Kit Contents

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

4 – Unit Identification
Refer to the rating label located on the right side of the unit and collect the following information:
Boiler model (1) Serial Number (2)
4

Before installing the ignition kit, open the front panel (see Fig. 2) and confirm your blower/Venturi configuration for PA 299 and PA 399 by comparing with Fig. 3 and Fig. 4 below.
· DANGER

FOR YOUR SAFETY

Do not store or use gasoline or other SERIAL N°: PA145931 flamable vapors and liquids in the
vicinity of this or any other appliance.

MODEL :

PA145931

PRESTIGE SOLO 80 V15 ASME

(21) A145931 (91) 05652792 (92) 2019

ACV Code: 05652792

DIRECT VENT BOILER or CATEGORY IV FOR INSTALLATION ON WALL MOUNTING BRACKET

FOR CLOSET INSTALLATION.
FUEL: NATURAL GAS GAS INLET PRESSURE: 13″ WC MAX. 5″ WC MIN. MANIFOLD PRESSURE: 0.04″ WC
MAXIMUM INPUT: 80 MBH OUTPUT: 72 MBH MINIMUM INPUT: 16 MBH
ELEVATION: 0-4,500 FT. (CANADA)
MINIMUM RELIEF VALVE CAPACITY: 99 LBS PER HOUR WORKING PRESSURE HEATING: 30 PSIG

ELECTRICAL RATING 120V, 60 Hz, LESS THAN 12 AMPERES

1240 Forest Parkway, Suite 100, West Deptford, New Jersey 08066

Made in Belgium

Complies with ANSI Z21.13-2014 CSA 4.9 Low Press. Boiler

SPECIMEN

# PSLBL39 · 617G0331 A

Installation of the wrong replacement kit will cause the improper operation of the boiler resulting in substantial property damage,
serious injury, or death.
· WARNING
DO NOT proceed with the installation in case of doubt about any of the aforementioned. Contact Triangle Tube’s Customer Support for assistance, at
856-228-8881, ext: 575.

2
SERIAL N°: PA145931
PA145931

FOR YOUR SAFETY
Do not store or use gasoline or other
1 flamable vapors and liquids in the
vicinity of this or any other appliance.
MODEL :
PRESTIGE SOLO 80 V15 ASME

(21) A145931 (91) 05652792 (92) 2019

ACV Code: 05652792

DIRECT VENT BOILER or CATEGORY IV
FOR INSTALLATION ON WALL MOUNTING BRACKET
3 FOR CLOSET INSTALLATION.

FUEL: NATURAL GAS

GAS INLET PRESSURE: 13″ WC MAX. 5″ WC MIN.

MANIFOLD PRESSURE: 0.04″ WC

MAXIMUM INPUT: 80 MBH

OUTPUT: 72 MBH

MINIMUM INPUT: 16 MBH

ELEVATION: 0-4,500 FT. (CANADA)

Type of gas (Check the rating label affixed to the right side of the boiler. If the propane rating label (4) is affixed, also confirm with the yellow label placed on the gas valve inside the boiler).
For PA 299/399 only, determine if V1 or V2
NOTICE
For PA 299 and 399 units, two different blower/ venturi arrangements result in two different
Spark Ignition Kits:
PA with Serial number < PA 117000, with a single piece blower/venturi, identified as V1 in this document.
PA with Serial number > PA 117000, with separate blower and venturi, identified as V2 in this document.
Some V1 models may already have been converted to the V2 configuration.

1. Remove

three

screws from the

bottom of the boiler

2. Holding the front

panel by its sides,

move the bottom of

the front panel away

from the boiler, then

lift and disengage

top ledge from

cabinet rail.

Fig. 2 -Front Panel Removal

Fig. 3 -V1 PA 299 & 399

Fig. 4 -V2 PA 299 & 399

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

5 – Kit References
Kit numbers vary according to boiler size. See Fig. 1 on page 2 for the Kit contents.
Use the table below to confirm that you have the correct replacement kit before installing on the boiler.

Model

Kit reference

PA 80 – 110 (Solo/Excellence)

PARKIT242

PA 155

PARKIT243

PA 175 – 250

PARKIT244

PA 299 V1*

PARKIT248

PA 299 V2*

PARKIT246

PA 399 V1*

PARKIT249

PA 399 V2*

PARKIT247

* To identify the 299 and 399 model version, please refer to Section 4 on page 3

6 – Recording the Current Settings
This procedure includes the replacement of the control module and the display module. It is therefore essential to make note of all the necessary settings that will allow later reconfiguration of the boiler.
Also write down the Pump configuration for reference before bringing any change to the appliance. A Configuration Record table is provided on page 9 .

7 – Boiler Modification
Before starting any task, check that you have the correct Kit reference for your boiler type and model. Refer to Section 5

The Ignition kit is shipped with a new combustion chamber 2-in-1 insulation/gasket that will also be installed with the new ignition kit.

Therefore, be aware that the gas train will be removed, as well as the burner assembly.

7.1 Igniter and Spark Generator Installation
7.1.1 Required Tools and Material
· Screwdriver, flat head · Screwdriver, cross head · Wrench, Torx 25 · Screwdriver, socket, 10 mm 7.1.2 Removing the Burner 1. Turn the boiler OFF using the ON/OFF service switch
at the front of the boiler.

2. Disconnect electrical power to the boiler with the relevant circuit breaker at the external electric box.
· DANGER
Avoid electric shock by disconnecting power supply to the appliance at the circuit breaker in the external electric box prior to performing any
operation on the boiler.
Before any operation on the internal components of the appliance, allow the appliance to cool down to room temperature. Some components
can be very hot.
Failure to comply will result in substantial property
damage, serious injury, or death. 3. Shut off the gas supply to the boiler at the main manual
shut off valve. 4. Remove boiler front panel to access the burner
(See Fig. 2).
NOTICE
Before disconnecting any wire connections, mark and label all connections and location of
the connections.
5. Disconnect all plugs from blower and gas valve (Fig. 5, ref. 5 and 7). Note gas valve wiring connections.
6. Disconnect the ignition cable from the front of the electronic box (See Fig. 11).
7. Disconnect the gas pipe connection (Fig. 5, ref. 6) at the bottom of the gas valve (Fig. 5, ref. 7).
8. Disconnect the air intake tube from Venturi (Fig. 5, ref. 8). Retain for reinstallation
9. Release blower clamp nut (Fig. 5, ref. 4) using the 10 mm socket screwdriver.
10. Holding the blower/venturi/gas valve assembly with one hand, unscrew blower clamp nut by hand and remove with blower clamp. Retain for reinstallation.
11. Remove blower/venturi/gas valve assembly from the burner plate (Fig. 5, ref. 1).
NOTICE
The burner illustration in Fig. 5 is shown as an example. Appearance can differ according to
the boiler model.
12. Remove burner plate nuts securing the burner plate (Fig. 5, ref. 1) to the heat exchanger using a socket wrench.
13. Remove burner plate from heat exchanger, carefully prying open with a flat screwdriver under the blower to burner plate connection.
14. With the Torx wrench, release two screws and remove the igniter (Fig. 5, ref. 2) and gasket from the burner mounting plate (Fig. 5, ref. 1). Discard all.

NOTICE
If the gasket is stuck to the igniter support on the burner plate, use a flat head tool and release it carefully from the surface. Be careful
not to scratch the surface.

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS
2
1 3 4
5

8
7 6
Fig. 5 -2-in-1 Insulation Replacement
7.1.3 Replacing the Insulation 1. Remove insulation (Fig. 5, ref. 9) from burner. Discard
according to applicable local regulations. 2. Brush and vacuum-clean combustion chamber. 3. Use compressed air or vacuum-clean the burner head. 4. Visually inspect the burner head for deterioration. 5. If the burner head surface is pitted, corroded
or torn, the burner head should be replaced. Make a picture and report to Triangle Tube’s Customer Support for assistance, at 856-228-8881, ext: 575. 6. If necessary, replace the burner head and gasket with the appropriate replacement part, according to the repair procedure available on Triangle Tube’s website (access using the QR code below).
7. Slide the 2-in-1 insulation provided with the kit onto the burner head, making sure to align the opening with the igniter and sight glass locations.
7.1.4 Installation of Igniter and Spark Generator 1. Install the new igniter, with its new gasket, on the
burner mounting plate support (See Fig. 6). 2. Tighten 2 igniter screws by hand, then torque screws
between 13 and 18 in-lbs.
NOTICE
Do not exceed the recommended max. torque value for the igniter attachment screws to
prevent the igniter stems from distorting. 3. Place burner/burner plate/insulation assembly carefully
in position. Do not secure the assembly just yet.

Fig. 6 -New igniter Installation 4. Install spark generator on provided bracket with 2
screws. 5. Connect the ignition wire to the spark generator (1).
Slide the protection sleeve (2) over the connector (See Fig. 7).
2
1

Fig. 7 -Ignition Wire Connection
6. Locate the spark generator with bracket (B) on the blower clamp (A), aligning bracket hole with blower clamp hole. (See Fig. 8).
7. Reinstall the blower/venturi/gas valve assembly with the retained gasket and clamp, ensuring that the spark generator bracket is correctly positioned.
8. Reinstall the blower clamp screw (A) to secure the spark generator bracket to the blower clamp. Torque screw between 62 and 71 in-lbs.
9. Secure burner plate using the retained nuts. Torque at 44 to 53 in-lbs.
10. Connect the spark generator connector (C) to the new igniter.

Fig. 8 -Spark Generator Installation

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

11. Reference Fig. 8 to Fig. 10 for installation and correct

position.

12. Connect the power supply connector (3-wire

connector) to the spark generator socket (D). Make sure that the brown wire is to the left.

13. Reconnect the gas pipe to the gas valve connection.

14. Reconnect plugs to the gas valve and blower.
Make a picture of the spark generator and igniter assembly after installation for later
reporting.

2
D

Fig. 11 -Removal of Control Box Front Cover

Fig. 9 -Igniter Kit Installed
1

65 4 3 21

4321

654321

321

X9
P14 P13 F00

X10

7 8 9 10 11 12 X12

123456

5AT Fuse 5AT Fuse
5AT Fuse

12345

6 7 8 9 10

1234567 X2
8 9 10 11 12 13 14

ACV Max

12345

6 7 8 9 10

X11

123

456

X18

X15

12 34

X16

654321

4321

321

Fig. 12 -Removal of old Control Module

Fig. 10 -Igniter Cable Installation
7.2 Control Module Replacement
1. Open the front cover of the electronic box (See Fig. 11). Discard the cover.
NOTICE
Before disconnecting any wire connections, mark and label all connections and location of
the connections. 2. Disconnect violet wire (ionization current return)
(See Fig. 17) from circuit board ground connection. Discard the wire. 3. Disconnect all wire terminals from the board. 4. Remove the circuit board and discard according to applicable local regulations (See Fig. 12).

NOTICE
When handling the new Control Module board, do not touch the printed circuits. Make sure to hold the board by its edges. Failure to comply
can damage the new Control Module.
5. Install new circuit board, making sure it is secured in the retaining clips (See Fig. 13).
6. Reconnect all wire terminals to the new circuit board terminals, except P14, 1&2 (See Fig. 18).
7. Route the kit wiring over the top of the control box. 8. Connect the spark generator power supply connector
to the free receptacle of the P14 terminal (pins 1&2) of the Control Module (See Fig. 18). 9. Connect the violet ground wire to the ground connection on the Control Module, and on the ground lug located on the igniter bracket (See Fig. 18).

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

2. Disconnect connector from the display module socket (3). 3. Remove six screws (4). Retain for reinstallation 4. Remove the display module (5) and discard according
to applicable local regulations.

NOTICE

CLICK

The display module holds the keypad in

position. When removing the display module,

the keypad is no longer held and likely to fall.

65 4 3 21

4321

654321

321

X9
P14 P13 F00

X10

7 8 9 10 11 12 X12

123456

Make sure that it remains in position before
5AT Fuse
5AT Fuse
5AT Fuse
installing the new display module.

12345

6 7 8 9 10

1234567 X2
8 9 10 11 12 13 14

12345

6 7 8 9 10

X11

123

456

X18

X15

12 34

X16

654321

4321

321

NEW

Fig. 13 -Installation of new Control Module

10. Connect the green ground wire to the spark generator bracket ground tab and to the ground tab located at the bottom left hand side of the chassis (See Fig. 18).
11. Protect the bare pins of former P14 connector using 2 Fast-on connectors.
12. Route the wiring (unconnected former P14 connector included) in the plastic retaining clip located at the rear of the control box.
13. Install the new control box front cover (See Fig. 14). 14. Connect the brown ionization cable at the front of the
control box (See Fig. 14).
2

2
Fig. 15 -Opening the Display Box

NEW

Fig. 16 -Display Module

1
New connection location
Fig. 14 -Installation of new Front Cover
7.3 Display Module Replacement 7.3.1 Required Tools and Material
· Screwdriver, cross head, small 7.3.2 Procedure 1. Unlock both tabs (1) at the top of the display box (2)
and lower the front panel on its hinges.

NOTICE
When handling the new display module, do not touch the printed circuits. Make sure to hold the module by its edges. Failure to comply can
damage the module.
5. Remove protective film from the new display module screen. 6. Position the new display module (5) into the front
panel of the display box (2). 7. Secure with six retained screws (4).
8. Reconnect connector to display module socket (3).
9. Close the display box (2).

P14
Bk W
P13
F00

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS
Protect bare pins with Faston connectors, then store connector and wiring at the rear of control box with retaining clips.
V

65 43 21

321

V Bk

5AT Fuse 5AT Fuse
5AT Fuse

Fig. 17 -Control Module Wiring – Pre-modification

GND

W Bk

Bk. Black Br. Brown R. Red V. Violet W. White Gr. Green

21 4321 654321

65 43 21

F00

321

X10

X12

P14

P13

5AT Fuse 5AT Fuse
5AT Fuse

123456 5
XX31

7 8 9 10 11 12

F01

Br
Fig. 18 -Control Module Wiring – Post-modification 8

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

7.4 Configuration Updates 7.4.1 Configuration Record

Pre-Modification Configuration
Post-Modification Configuration

Preset Pump Config

Flex Relay 1

Flex Relay 2

Flex Relays Functions

Flex Relay 3

Flex Relay 4

Flex Relay 5

Flex Relay 6

7.4.2 Wiring
Following the printed circuit board replacement and wiring changes, the ALARM relay function is no longer available for the configurations that use it. Therefore, anything wired to the Alarm relay needs to be rewired to a different relay if required (see table below).

NOTICE
In some configurations, the Error function will no longer be available. Please contact your
Triangle Tube assistance.

Preset Page * Connected Reconnect

Controller setup

config

(Flexible pump config)

Remark

Flex. Relay 5 to be set to ERR :

ALARM

FLAME

FLAME: OFF

ERROR: ON

10/11** 24**

–

ALARM

Pump 3

Flex Relay 3 to be set to ONLY if no additional pump is connected

MIX OPEN:

to Flex Relay 3 (P3).

MIX OPEN: ON

If a pump is connected, please contact your Triangle Tube assistance.

Error function not available anymore

These configurations are no longer available (no available relay for the motor open function that was implemented by the Error relay). Please contact your Triangle Tube assistance.

Error function not available anymore

* Refer to the manual “Prestige Control Application Supplement – ACVMax”, 2015-10

** The configuration mentioned on this page in the manual is mistakenly identified 7. It should be 11 (or possibly 10)

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

8 – Boiler Set-up. 8.1 Inspect Condensate Drain Assembly
1. Inspect and ensure the Condensate Drain Assembly is properly installed, as follows : Unscrew condensate drain (3) from the retaining nut. Check if the metallic lock ring (2) is installed under the retaining nut cap (1).

8.2 Setup
8.2.1 Appliance Code Setting
Following the replacement of the Control module and Display module, the appliance needs to be set-up to the correct parameters.
1. Set room thermostat(s) to lowest setting 2. Restore power supply to the boiler at the breaker in
the external electric box. 3. Open gas supply at the main manual gas valve 4. Turn the boiler ON by depressing the ON/OFF service
switch at the front of the boiler.

1
3 2
NOTICE
If the metallic lock ring is not present in the retaining nut, a new lock ring must be installed to ensure that the condensate drain is securely installed. A Condensate Drain Lock Ring Kit is provided with this kit, that includes a new lock
ring and an installation tool. 2. Install new lock ring with the provided tool, in
accordance with the Condensate Drain Lock Ring Kit instructions. 3. Remove the plug from the Condensate Drain Assembly and fill with fresh water, if required.
· WARNING
The condensate drain assembly must be filled with water when the boiler is in operation. The condensate drain assembly prevents flue gas emissions from entering the condensate line. Failure to ensure the condensate drain is filled with water can result in serious injury, or death. 4. Re-Install plug in condensate drain assembly.

5. Press the round INSTALLER button. 6. Enter the installer access code “054”, using the LEFT
and RIGHT buttons to select a digit and the UP and DOWN buttons to change the digit. Press the OK button to validate the access code

ENTER ACCESS CODE 05[4]

CH & DHW Settings

7. Using the arrow keys, select the Boiler Settings icon. 8. In the Boiler Settings menu, move down the list, to
“Appliance Setting” function

Boiler Settings

Modbus Address Pump settings Ignition Level Mix zone high limit WP diff. Trigger Appliance setting

0=BCST
3750rpm 45°C
0 cbar

9. In the Appliance Setting menu, enter the appliance code corresponding to your appliance.
NOTICE
The appliance code is provided on the back cover of this document.

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS
10. Validate the code by pressing the OK button. 11. Follow the instructions on the screen until the process
is complete.

Appliance Setting

Enter appliance code

_ _ _ _
Appliance Setting

[0]XXX

Verify appliance code A 132
Press Installer button to confirm

8.2.2 Alarm Relay Setup If the Alarm relay function (Flexible Pump Config) was used in the initial configuration and you need to set the appliance back to the original configuration, be aware that the following changes are required.
8.2.2.1. Alarm relay function moved to the Flex relay 5 (Flame) Starting from the Installer menu (see above), perform the following:
Boiler Settings

Boiler Settings

Prestige Model Lockout Temp. Modbus Address Pump settings

Solo 105°C
1

Pump Settings

Current Pump Config Preset Pump Config Flexible Pump Config

Modified

Flexible Pump Config

Flex. Relay 1 (CH)

Flex. Relay 2 (DHW)

Flex. Relay 3 (P3)

Flex. Relay 4 (ERR)

Flex. Relay 5 (Flame)

Flex. Relay 6 (P4)

Flex. Relay 5 (Flame)

CH1 / CV1

Off

CH2 / CV2

Off

DHW / ECS / SWW

Off

MIX OPEN

Off

MIX CLOSE

Off

ERROR

FLAME

Off

Flexible Relay 5 (Flame)

CH2 / CV2

Off

DHW / ECS / SWW

Off

MIX OPEN

Off

MIX CLOSE

Off

ERROR

FLAME

Off

Save & Exit

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS 8.2.2.2. Alarm Relay function moved to the Flex Relay 3 (P3)
Boiler Settings

Boiler Settings

Prestige Model Lockout Temp. Modbus Address Pump settings

Solo 105°C
1

Pump Settings

Current Pump Config Preset Pump Config Flexible Pump Config

Modified

Flexible Pump Config

Flex. Relay 1 (CH)

Flex. Relay 2 (DHW)

Flex. Relay 3 (P3)

Flex. Relay 4 (ERR)

Flex. Relay 5 (Flame)

Flex. Relay 6 (P4)

Flex. Relay 3 (P3)

CH1 / CV1

Off

CH2 / CV2

Off

DHW / ECS / SWW

Off

MIX OPEN

MIX CLOSE

Off

ERROR

Off

FLAME

Off

Flexible Relay 5 (Flame)

CH2 / CV2

Off

DHW / ECS / SWW

Off

MIX OPEN

Off

MIX CLOSE

Off

ERROR

FLAME

Off

Save & Exit

8.3 Altitude Setting
For optimal operation, set the altitude at which the appliance is installed.
1. Starting from the Installer menu (see page 10), perform the following:
2. In the Boiler Settings menu, move down the list, to the Altitude function. Validate with the OK button.
3. Using the LEFT and RIGHT buttons, adjust the altitude value.
4. Validate by pressing the OK button.

Boiler Settings

Pump settings Ignition Level Mix zone high limit WP diff trigger Appliance setting Altitude

3500rpm 114°F 0pcsi
0ft

Altitude 0 ft

0ft

19680 ft

8.4 Starting Up
8.4.1 Tools and Material · Gas detector · Leak Detection fluid
8.4.2 Check for Gas Leaks
· WARNING
Prior to start-up and during initial operation, check for a gas leak using a combustible gas detector. Do not proceed with the start-up if there is any indication of a gas leak. Any leaks
found must be repaired immediately. Propane installations only – The propane supplier mixes an odorant with the propane to make its presence detectable. In some cases the odorant can fade and the gas may no longer have an odor. Prior to start-up of the unit and periodically after start-up have the propane supplier check and
verify the odorant level. Failure to comply with these instructions can result in substantial property damage, serious
injury, or death.
8.4.3 Perform OPERATING INSTRUCTIONS
NOTICE
The OPERATING INSTRUCTIONS are also available in Chapter 11 of the Installation and Maintenance Manual and are affixed to the
side of the boiler.

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

5. Set room thermostat(s) to lowest setting. Turn the

external manual gas valve handle clockwise

“CLOSE” (valve handle must be perpendicular to gas

piping).

6. Turn the boiler OFF using the ON/OFF service switch

at the front of the boiler.

Bubbles form where the leak is

7. Remove the front panel of the unit, if not done yet. 8. Wait five (5) minutes to clear out any gas. If you then
smell gas in the jacket enclosure or around the unit, STOP!
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
9. If you don’t smell gas, check that there are no leaks of combustion gases. See below.
8.5 Condensate Pan Leak Test
1. Disconnect the signal harness plug (low voltage) from the blower.
2. Turn boiler ON using the ON/OFF service switch at the front of the boiler.
NOTICE
The fan will start operating at full speed, creating the necessary pressure to detect any damage at the seals and possible combustion
gas leaks.
3. With the boiler in operation, spray leak detection fluid around the condensate pan and the vent pipe to condensate pan connection at the bottom of the heat exchanger.
4. If bubbles are forming at the junction of the heat exchanger and the condensate pan, or vent pipe and condensate pan, the seal(s) or condensate pan may be defective and need to be repaired.
· WARNING
DO NOT proceed with the installation in case of doubt about the tightness of the condensate pan. Contact Triangle Tube’s Customer Support for assistance, at
856-228-8881, ext: 575.

Fig. 19 -Condensate Pan Leak Test

5. If no bubbles have formed at the sprayed locations, Turn boiler OFF using the ON/OFF service switch at the front of the boiler.
6. Wipe off the remaining fluid. 7. Reconnect the signal harness plug to the blower. 8. Close the front panel.

8.6 Starting the Boiler

9. Turn the external manual gas valve handle

counterclockwise

to “OPEN” gas supply (valve

handle shall be parallel to gas piping).

10. Turn the boiler ON using the ON/OFF service switch

at the front of the boiler.

11. Set room thermostat(s) to desired setting(s).

12. The appliance control panel display will show the

current operating status on the Status Line at the

bottom of the screen. “Standby” means there is

no call for heat (all thermostats are satisfied).”CH

Demand” indicates a space heating call has been

received. “DHW Demand” indicates a domestic hot

water call has been received. A flame icon will be

displayed when the unit is fired.

13. If the unit will not operate:

Set the room thermostat to lowest setting.

Turn the service switch on the appliance control panel to “OFF”

Turn the external manual gas valve handle

clockwise

to “CLOSE”.

NOTICE
If ignition problems occur, please contact Triangle Tube Customer Support for assistance.

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

9 – Checkout Tasks
9.1 Combustion Setting
· WARNING
Combustion testing and adjustments must be performed by a qualified installer, service agency or the gas supplier. A wrongly adjusted unit can in substantial property damage, serious
injury, or death
NOTICE
All combustion measurements must be performed with recently calibrated equipment (1 year max.) to ensure proper reading and
accuracy.
9.1.1 Required Tools and Material
Torx T25 screwdriver/4 mm Allen wrench Torx T40 screwdriver Flat head screwdriver (for PA 299-399 V1 only) Calibrated gas analyzer.
9.1.2 Test for O2 (or CO2) and for CO at high firing rate. 1. Remove front panel. 2. Perform the following procedure to manually place
the burner into high fire. 3. Press the round INSTALLER button. 4. Enter the installer access code “054” by using the
LEFT and RIGHT buttons to select a digit and the UP and DOWN buttons to change the digit. Press the OK button to validate the access code.

7. Press the RIGHT button to adjust the firing rate from 1% to 100%. Hold down the RIGHT button to rapidly increase the firing rate.

Manual Operation

FAN CH1 DHW CH2

Released Off Off Off

8. Press the OK button while the FAN icon is highlighted to shutdown the burner.
9. Compare the results with values in Table 1; they should correspond to the target values.
10. If the combustion levels during highfire (100%) are outside the target values, adjust the THROTTLE SCREW (1): Using the T25 screwdriver/4mm Allen wrench (or flat screwdriver with PA 299-399 V1), rotate the screw by 1/16th of a turn to the left or to the right to increase or decrease the O2 value displayed on the gas analyzer. Refer to Table 2 for the direction of rotation. Wait about 30 seconds for the value to stabilize.
11. Repeat steps 10 until values are satisfactory.
2
1
1

ENTER ACCESS CODE 05[4]

CH & DHW Settings

Manual Operation

2
PA 80 – PA/PEA 110

PA 155 – 175 – 250

5. Press the RIGHT button to highlight the Manual Operation icon then press the OK button.
6. Press the OK button while the FAN icon is highlighted to manually fire the burner and power the CH circulator(s).
NOTICE
An adequate CH load must be present to dissipate the heat generated during the combustion test. If an adequate CH load is not available, an indirect water heater can be used to dissipate the heat by creating a DHW call
which will enable the DHW circulator.
14

1 1

2 2

PA 299 – 399 (V2)

PA 299 – 399 (V1)

Fig. 20 -Position of Throttle and Offset Screws

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS

9.1.3 Test for O2 (or CO2) and for CO at low firing rate.
1. Once the combustion level is set at high fire (100%), manually place the boiler into low fire (1%) mode by

Print the gas analyzer report and make a picture, or make pictures of the gas analyzer screens (High and Low fire screens) for later
reporting to Triangle Tube.

pressing the LEFT button to adjust firing rate down. 8. Note the combustion values on the Record Form

2. Compare the results with values in Table 1; they

label.

should correspond to the target values. 3. If the combustion levels during low fire (1%) are 9.1.4 Verifying the Flame Pattern

outside the acceptable values, adjust the OFFSET 1. Open the front panel.

SCREW (2):

2. Check the flame pattern through the observation port

Using the T40 screwdriver, remove the offset screw cap.
Rotate the screw by 1/16th of turn to the left or to the right to increase or decrease the CO2 value displayed on the gas analyzer.
Always wait a few seconds for the value to stabilize. 4. Repeat steps 3 until values are satisfactory.

of the heat exchanger. 3. Confirm that the flame is blue and stable. 4. Confirm that the flame is over the length of the burner
head
9.2 Record and Report
9.2.1 Recording

5. Reinstall offset screw cap.

1. Fill in the Record Form label (Refer to Fig. 21.) with all

6. Repeat steps 6 to 8 of the test at High Fire to ensure

required information :

that the values have not changed.

Fill in all data about the boiler

· WARNING
If the combustion levels at low fire (1%) do not reach the target values given for natural gas/ propane in Table 1, shut the boiler down and
contact Triangle Tube Technical Support.
Failure to comply with this requirement can result in substantial property damage, serious
injury, or death.

Record the Display (DSP) and Control Module (SW) software version. They are visible at boiler startup, when the screen illuminates.
Check the boxes corresponding to the task(s) implemented with a date of completion.
Enter the values obtained during the combustion adjustment procedure.
9.2.2 Labels
1. Affix the Record Form label to the front panel of the

7. Close the front panel and recheck the combustion values at high and low fire. Make sure that they are still within the range set out in Table 1.

boiler
Make a picture of the filled in Record Form label.

Table 1 -Required Combustion Settings – All Models

Natural Gas
Propane Gas

Target values High Fire (HF) Low Fire (LF) High Fire (HF) Low Fire (LF)

O2 4.6% 5.6% 4.2% 5.1%

CO2 9.2% 8.6% 11.0% 10.4%

CO 100 ppm 0 ppm 150 ppm 0 ppm

Table 2 -Throttle Screw Adjustment

NOTICE
If no Record Form label is affixed yet to the front panel of the boiler, fill in the blank label provided with this kit, then affix to the front panel of the boiler.
If one is already present and has been filled in by another installer/company, proceed as indicated above and affix next to the first one
with your details.
If one is already present that you/your company filled in previously, fill in the label present on the front panel with all the relevant information
for this repair kit.

Rotation

PA 80/110/299/399 PA 155/175/250

Clockwise
CounterClockwise

Increase CO2 Decrease O2 Decrease CO2 Increase O2

Decrease CO2 Increase O2 Increase CO2 Decrease O2

SPARK IGNITION KIT – INSTALLATION INSTRUCTIONS
NOTICE
Whenever a repair kit from the list is installed, the label should be filled in with whatever information is relevant, and a picture made then sent to Triangle Tube for reporting.
Top Section : Fill in all information to identify the boiler in its current condition (after installation of this ignition kit) and the details of the person who implemented the change.
Center Section : Check the box(es) to identify the repair kit(s) applied to the boiler and note the date of completion.
Bottom Section : Fill in all the values obtained after combustion adjustment requested when installing the kits.

Fig. 21 -Record Form Label

2. On the rating label of the appliance, cover the “PA” of the Serial Number with the “PB” label provided with the kit. This will indicate that the boiler has been upgraded with the ignition kit, for future reference (See Fig. 22).

PB
Stick here
SERIAL N°: PA145931

FOR
Do not store flamable va
vicinity of this

9.2.3 Reporting
1. Connect to the portal (https://r2rportal.triangletube.com)
2. Login to your account. 3. Open the Dashboard menu (located at the top of the
screen) and select the current job. 4. Fill in all requested information and upload the
following pictures as evidence where required. Picture of the new ignition assembly. Picture of the gas analyzer report or screens. Picture of the filled in Record Form label.

PA145931
(21) A145931 (91) 05652792 (92) 2019 Fig. 22 -Rating Label Correction

PRESTIGE SOLO 80 V15 NOTICE
If you need assistance, you can call Triangle Tube freephone 877-574-5036 8 a.m. to 5 p.m. ET Monday through Friday or contact by E-Mail at productrecall@triangletube.com.

APPLIANCE CODES

Model Solo 399 V2

B171

B172

Documents / Resources

Triangle Tube PA 80 BTU Output Condensing Gas Boiler [pdf] Instruction Manual
PA 80, PA 110, PA 155, PA 175, PA 250, PA 299, PA 399, PA 80 BTU Output Condensing Gas Boiler, PA 80, BTU Output Condensing Gas Boiler, Condensing Gas Boiler, Gas Boiler

References

User Manual

PA 80 BTU Output Condensing Gas Boiler

Product Information

Specifications:

Product Usage Instructions:

1. Unit Identification

2. Kit References

3. Recording the Current Settings

4. Boiler Modification

5. Boiler Set-up

6. Checkout Tasks

FAQ

Q: What should I do if I encounter a hazardous situation during
installation?

Q: Can I access additional instructional videos for
guidance?

Documents / Resources

References

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