CRANE SCALE TCB SERIES
TCB SERIES
VER 001
TCB SERVICE MANUAL

Calibration & Gravity Compensation

1.1. Calibration
When the power is off, press while pressing
When ‘G-CAL’ is displayed, and then press
Then this calibration mode is started.

No.	TITLE	DISPLAY	KEYBOARD & DESCRIPTION
1	How to enter
2	Program version		Move to a next step in automatic
3	Maximum capacity		Initialized value numeric increase scale increase /save
4	Minimum division		decrease / increase save
5	Setting weight		Initialized value numeric increase scale increase /   save
NB : Setting weight shall be within the range of 10 %~100 % of max. capacity
6	Zero calibration		Unload the tray and press
7	Span calibration		Load the weight which was set in step 5 and press
8	Finish		Unload the tray and press

1.2. Gravity compensation
When the power is off, press while pressing .
When ‘G-CAL’ is displayed, and then press again.
Then this gravity compensation mode is started.

No.	TITLE	DISPLAY	KEYBOARD & DESCRIPTION
1	How to enter
2	Program version		Move to a next step in automatic
3	Calibration location	(9.799m/s²)	Initialized value numeric increase scale increase /  save
4	Using location.	9799 (9.799m/s²)	Initialized value numeric increase scale increase /  save
5	Finish		Unload the tray and press

If the value is same with , it doesn’t need to compensation set.

1.3. Check message 

Code	Description
	The resolution is set to be exceeded the limit 1/50,000. Check the resolution.
	The balance weight for span calibration is lower than 10%, or greater than 100% of the maximum capacity of the scale. The weight for span calibration should be within 10%~100% of the maximum capacity of the scale.
	Load cell output is too small or large at span calibration. Check the weight unit and load cell or calibrate with lower resolution.

Wireless Pairing

Step	Operation & Description
1	How to enter the pairing mode 1)  TCB crane scale When the display is off, press    key while pressing key. When (Firmware version) is displayed, press key. Then,  is displayed. 2)  TD3000(2300)F wireless display Press the        key to power on and immediately press key. And press the key again. Then,  is displayed. 3)  TF-100 controller When the display is off, press  key while pressing key. When (Firmware version) is displayed, press key. Then,  is displayed. 4)  TF-400 controller Press the    key and press  key at the same time. And then, press  key. Then,  is displayed. 5)  TF -200 wireless dongle Press the [SET] KEY for the 5 seconds with the power on that connected. Then, the green light is blinking.
2	Pairing When  is displayed at both products, if you press key of TCB crane scale, pairing will finish. Please check “” message at both products. (IR -200: green light will be turn on) If ending message is not appear, please repeat the pairing.

Exploded view

No	NAME	SPEC							Q’TY
		lion	3ton		I 5ton		10ton
1	Shackle	5/8	7/8				1.1/4		1
2	Hook ass’y		3T		1 5T		101		1
3	bolt	M5 x 20							4
4	Spec plate	95 x 40							1
5	bolt	M6 x30							4
6	Rivet	BLIND 2.5 x 6							2
7	gasket	200x120x3.5							1
8	Battery—cover easy	TCBL							1
9	LC CAP	6665×9 IT	I 055×9 3T		MN 5T		I 1211x911d 10T		1
10	Keypad	169×29(Selection for LCD type or FND type)							1
11	TCB body	215420×135(51)					I 10T		1
13	Front panel	201x121x20							1
14	PCB asaY	LCD type or FND type							1
15	Screw	Flat head 144×16							10
16	Code—stopper	PG7							2
17	LC cover	1T		3T		6T		101	1
19	Loedcell	CSS3-1T		CSS3-3T		CSS3-5T		CSS3-10T	1
20	LC BRK	17		3T				10T	1
22	Wrench Boll	Round Head M10 x 25							2
23	BATTERY PACK	TLP-100(LCD type) or TLP-200(FND type)							1
24	BATTERY COVER	LCD type or FND type							2
25	Power—cable	02.5×400							1
26	Remocon	IR-100							10
27	Adaptor	LCD type : 51/.1A .Ø3.5 a FND type : 1241A , 03.5							1

Firmware Update

1. Install the ‘MPLABX’
2. Run ‘MPLAB X IDE’
3. Connect the PICkit3 to PC
4. Connect as shown in the picture below.
   Aligned the RED wire and arrow mark of PCB, and then combines them.
   
5. Select the HEX file (File – Import – Hex/ELF… (Prebuilt) File)
   SEE ATTACHED VIDEO
   1) Prebuilt Filename: Bring up the HEX file
   2) Family: 16-bit MCUs (PIC24)
   3) Device: PIC24FJ64GA306
   4) Supported Debug Header: None
   5) Hardware Tool: PICkit3
   6) After the above setting, click NEXT ☞ NEXT ☞ Finish.
6. Set the Project Properties (File – Project Properties) SEE ATTACHED VIDEO
   1) Click PICkit3 in Categories
   2) Option categories: Memories to Program
   3) Preserve Program Memory: Select
   4) Preserve Program Memory Start (hex): 0x0800
   5) Preserve Program Memory End (hex): 0x1FFF
   6) After the above setting, click Apply.
   7) Option categories: Power
   8) Power target circuit from PICkit3: Select
   9) After the above setting, click Apply ☞ OK.
7. Upgrade firmware SEE ATTACHED VIDEO
   1) Click the Make and Program Device icon.
   2) Confirm the complete message.

Documents / Resources

TMT CRANE SCALE TCB SERIES High Quality Wheel Load Scale [pdf] Instruction Manual CRANE SCALE TCB SERIES High Quality Wheel Load Scale, CRANE SCALE TCB SERIES, High Quality Wheel Load Scale, Quality Wheel Load Scale, Wheel Load Scale, Load Scale, Scale

References

• User Manual