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This Clymer repair and service manual is designed for the do-it-yourself enthusiast and professional mechanic alike, providing comprehensive information for the maintenance, troubleshooting, and complete overhaul of Yamaha XV535, XV700, XV750, XV920, XV1000, and XV1100 Virago motorcycles manufactured between 1981 and 2003. This 520-page guide covers essential procedures to keep your motorcycle in optimal operating condition.
The manual is structured into eleven detailed chapters, along with quick reference data, an index, and wiring diagrams, to facilitate easy navigation and understanding of complex repair processes.
Chapter One: General Information
This chapter provides foundational knowledge about the Yamaha Virago models covered, including identification numbers, general specifications, and safety precautions. It serves as an essential starting point before undertaking any maintenance or repair tasks.
Chapter Two: Troubleshooting
This section offers systematic troubleshooting guides to diagnose common issues that may arise with your motorcycle. It covers various systems, helping users identify the root cause of problems and determine appropriate corrective actions.
Chapter Three: Lubrication, Maintenance, and Tune-Up
Detailed procedures for routine lubrication, scheduled maintenance, and engine tune-up are provided here. This includes oil changes, filter replacements, spark plug inspection, valve adjustments, and other critical tasks to ensure the longevity and performance of your Yamaha Virago.
Chapter Four: Engine
This chapter delves into the engine components, offering instructions for inspection, repair, and complete overhaul. It covers cylinder heads, pistons, crankshaft, and other internal engine parts, providing step-by-step guidance for complex engine work.
Chapter Five: Clutch and Transmission
Information regarding the clutch assembly and transmission system is detailed in this section. It includes procedures for adjustment, removal, inspection, and installation of clutch components and transmission gears.
Chapter Six: Fuel and Exhaust Systems
This chapter covers the fuel delivery system, including carburetors (or fuel injection systems depending on model year), fuel tank, fuel lines, and the exhaust system. It provides guidance on cleaning, adjustment, repair, and replacement of these components.
Note: Some users have reported discrepancies in carburetor diagrams for certain model years (e.g., Mikuni carburetors from 1994 onwards). It is advisable to cross-reference with online Virago user groups for additional information and clarification on specific diagrams.
Chapter Seven: Electrical System
This section provides comprehensive details on the motorcycle's electrical system, including the charging system, ignition system, lighting, and various electrical components. It assists in diagnosing electrical faults and performing necessary repairs.
Chapter Eight: Front Suspension and Steering
Instructions for the inspection, maintenance, and repair of the front suspension components (forks) and steering system are outlined here. This includes fork oil replacement, seal replacement, and steering head bearing adjustments.
Chapter Nine: Rear Suspension and Final Drive
This chapter covers the rear suspension system, including shock absorbers and swingarm, as well as the final drive mechanism. Procedures for inspection, lubrication, and repair are provided to ensure proper handling and power transfer.
Chapter Ten: Brakes
Detailed instructions for the maintenance, inspection, and repair of the front and rear braking systems are included. This covers brake pad replacement, fluid changes, caliper servicing, and bleeding procedures for safe operation.
Chapter Eleven: Suspension Adjustment
This section focuses on fine-tuning the motorcycle's suspension for optimal ride comfort and handling characteristics. It provides guidance on adjusting preload, rebound, and compression settings where applicable.
Wiring Diagrams and Specifications
Comprehensive wiring diagrams are provided to assist in electrical troubleshooting and component identification. This section also includes quick reference data and specifications for various components, aiding in accurate repair and assembly.
Garansi sareng Émbaran Rojongan
This manual is a third-party repair guide published by Clymer. It is not an official Yamaha product. For specific warranty information regarding your Yamaha motorcycle, please consult your original owner's manual or contact an authorized Yamaha dealer. Technical support for the motorcycle itself should be directed to Yamaha or an authorized service center. For inquiries regarding the content of this Clymer manual, please refer to the publisher's contact information if available within the physical book.
