1. Bubuka
This manual provides essential information for the safe installation, operation, and maintenance of the BANNER ENGINEERING ES-UA-5A (66091) Safety Relay Module. This module is designed for use in safety circuits, specifically for E-Stop, Rope Pull, and Interlock applications.
Read this manual thoroughly before installation and operation to ensure proper functionality and to prevent potential hazards.
2. Émbaran Kasalametan
PERHATOSAN: Gagalna nuturkeun parentah kaamanan ieu bisa ngakibatkeun tatu serius atawa maot.
- Pamasangan sareng pangropéa kedah dilakukeun ku tanaga anu mumpuni wungkul.
- Always disconnect power before working on the module or associated wiring.
- Pastikeun sadaya kabel saluyu sareng kode listrik lokal sareng nasional.
- Do not bypass or defeat any safety functions of this device.
- Regularly inspect the module for damage or signs of malfunction.
This safety relay module is intended to be part of a safety control system. The overall safety system design must comply with relevant safety standards.
3. Produk Langkungview
The ES-UA-5A (66091) is a safety relay module designed to monitor safety devices such as E-Stop buttons, rope pull switches, and interlock switches. It features multiple safety outputs and auxiliary outputs for system integration.
Figure 1: BANNER ENGINEERING ES-UA-5A Safety Relay Module. This image displays the compact red and black module, highlighting its terminal blocks for electrical connections.
Fitur konci:
- Masukan Voltage: 115 VAC / 12-24 VDC
- Konsumsi Daya: 4 W
- Safety Output: 4 Normally Open (NO) contacts, 6 A
- Auxiliary Output: 1 Normally Closed (NC) contact, 5 A and 2 Solid-State outputs, 0.1 A
- Applications: E-Stop, Rope Pull, Interlock
4. Spésifikasi
| Parameter | Nilai |
|---|---|
| Nomer modél | ES-UA-5A (66091) |
| Masukan Voltage | 115 VAC / 12-24 VDC |
| Konsumsi Daya | 4 W |
| Kaluaran Kasalametan | 4 NO, 6 A |
| Kaluaran Bantu | 1 NC, 5 A and 2 Solid-State, 0.1 A |
| Tipe Kontak | Biasana Tutup, Biasana Buka |
| Current Rating (Safety) | 6 Amps |
| Modeu Operasi | Otomatis |
| Résistansi Coil | 250 ohm |
| Dimensi produk | 4.8 x 1.8 x 4.8 inci |
| Beurat | 1.06 pon |
| Produsén | BANNER ENGINEERING |
5. Setup jeung Instalasi
Proper installation is critical for the safe and reliable operation of the ES-UA-5A module. Refer to the wiring diagrams provided with the product for specific connection details.
Léngkah-léngkah pamasangan:
- Pamasangan: Mount the module securely in an appropriate enclosure, ensuring adequate ventilation and protection from environmental factors.
- Sambungan Daya: Connect the 115 VAC or 12-24 VDC power supply to the designated terminals. Verify correct voltage jeung polaritasna.
- Safety Device Inputs: Wire E-Stop buttons, rope pull switches, or interlock switches to the safety input terminals as per the application's safety circuit design.
- Safety Outputs: Connect the 4 NO safety outputs to the control circuit of the machinery to be safeguarded. These outputs will de-energize when a safety input is activated.
- Kaluaran bantu: Connect the 1 NC and 2 Solid-State auxiliary outputs for non-safety related signaling, such as status indication to a PLC or HMI.
- Grounding: Ensure proper grounding of the module and the entire system to prevent electrical hazards and ensure signal integrity.
- Verifikasi: After wiring, perform a thorough check of all connections for correctness and security.
6. Parentah Operasi
Once installed and wired correctly, the ES-UA-5A module operates automatically to monitor the connected safety devices.
Operasi normal:
- When all connected safety devices are in their safe (closed) state, the safety outputs (4 NO) will be energized, allowing the machinery to operate.
- The auxiliary outputs will reflect the system status as configured.
Safety Event:
- If an E-Stop button is pressed, a rope pull switch is activated, or an interlock switch is opened, the safety inputs to the module will change state.
- The ES-UA-5A module will immediately de-energize its safety outputs, stopping the controlled machinery.
- The auxiliary outputs will also change state to indicate the safety event.
Resetting the Module:
After a safety event, ensure that the cause of the event has been resolved and all safety devices are returned to their safe state. The module will then automatically reset, re-energizing the safety outputs, provided the "Operation Mode" is set to Automatic (as per specifications).
7. Pangropéa
The ES-UA-5A Safety Relay Module is designed for minimal maintenance. However, periodic checks are recommended to ensure continued safe operation.
- Inspeksi Visual: Pariksa modul sacara rutin pikeun ningali tanda-tanda karusakan fisik, sambungan anu leupas, atanapi perubahan warna.
- Uji fungsionalitas: Periodically test the entire safety circuit, including the ES-UA-5A module and all connected safety devices, to confirm proper operation. This should be done according to your facility's safety procedures and relevant standards.
- beberesih: If necessary, clean the exterior of the module with a soft, dry cloth. Do not use abrasive cleaners or solvents.
Any repairs or internal servicing must be performed by BANNER ENGINEERING authorized personnel only.
8. Cara ngungkulan
This section provides guidance for common issues encountered with the ES-UA-5A module. For problems not listed here, contact BANNER ENGINEERING technical support.
| Masalah | Mungkin Cukang lantaranana | Solusi |
|---|---|---|
| Safety outputs do not energize. |
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| Module indicators are off. |
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| Auxiliary outputs not functioning. |
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9. Rojongan sarta Kontak Émbaran
For technical assistance, product inquiries, or to report issues, please contact BANNER ENGINEERING directly.
- Pabrikan: BANNER ENGINEERING
- Refer to the official BANNER ENGINEERING websitus pikeun detil kontak sareng sumber pangrojong panganyarna.





