KTC KTC-300mm

KTC Series 300mm Linear Displacement Sensor Instruction Manual

Model: KTC-300mm

1. Bubuka

This manual provides detailed instructions for the installation, operation, and maintenance of the KTC Series 300mm Linear Displacement Sensor. This electronic ruler is designed for precise linear position measurement in various industrial applications, particularly in molding machines, to ensure accurate thimble position and overall machine performance.

2. Fitur konci

  • High-precision linear position sensing.
  • Robust design suitable for industrial environments.
  • 300mm measurement range.
  • Easy integration into existing electrical systems.
  • Designed for DIY Electrical applications.

3. Eusi Paket

Saatos ngabongkar, mangga pariksa yén sadaya komponén ieu aya sareng henteu ruksak:

  • KTC Series Linear Displacement Sensor (300mm)
  • Mounting Brackets (typically 2-4 pieces)
  • Fasteners (screws, nuts, washers)
  • Manual pangguna (dokumén ieu)
KTC Series Linear Displacement Sensors and accessories
Figure 3.1: KTC Series Linear Displacement Sensors and included accessories.
Pahareup-hareup view of KTC sensors and mounting hardware
angka 3.2: Tutup-up view of KTC sensors and mounting hardware.

4. Setup jeung Instalasi

Proper installation is crucial for accurate and reliable operation. Follow these steps carefully:

  1. Persiapan: Ensure the power to the molding machine or target system is turned off and locked out before beginning installation. Gather necessary tools (screwdrivers, wrenches, multimeter).
  2. Pasang sénsor:
    • Identify a stable and vibration-free location on the machine where the sensor can measure the desired linear movement.
    • Attach the mounting brackets to the sensor body using the provided fasteners.
    • Securely mount the sensor to the machine frame, ensuring it is parallel to the direction of motion of the object to be measured (e.g., the thimble).
  3. Attaching the Actuator Rod:
    • Connect the sensor's actuator rod to the moving part of the machine. Ensure the rod is aligned with the sensor body and can move freely throughout the entire measurement range (300mm) without binding or excessive force.
    • Verify that the actuator rod does not exceed its mechanical limits at either end of the stroke.
  4. Sambungan listrik:
    • Refer to the wiring diagram specific to your sensor model (usually found on the sensor body or in supplementary documentation).
    • Connect the sensor's output wires to the control system or display unit. Pay close attention to polarity and voltage requirements (e.g., 24V DC).
    • Ensure all connections are secure and properly insulated to prevent short circuits or electrical interference.
  5. Cék awal: After installation, visually inspect all mounting points and electrical connections. Gently move the machine part to confirm the sensor's actuator rod moves smoothly.

Warning: Incorrect wiring can damage the sensor or the connected equipment. Consult a qualified electrician if unsure.

5. Operasi

The KTC Series Linear Displacement Sensor provides a continuous electrical signal proportional to the linear position of its actuator rod. This signal is typically fed into a Digital Readout (DRO) system, PLC (Programmable Logic Controller), or other control systems for real-time position monitoring and control.

  1. Daya Hurung: Once installed and wired correctly, power on the connected control system.
  2. Kalibrasi (upami diperyogikeun): Depending on your application and control system, the sensor may require initial calibration. This typically involves setting zero and full-scale values within the control system to match the sensor's output range to the physical travel. Refer to your control system's manual for specific calibration procedures.
  3. Ngawaskeun: Observe the position readings on your display unit or control interface as the machine part moves. The readings should accurately reflect the linear displacement.
  4. Integrasi: The sensor's output can be used for various functions, such as:
    • Automated machine control.
    • Position feedback for closed-loop systems.
    • Data logging for quality control.

6. Pangropéa

The KTC Series Linear Displacement Sensor is designed for low maintenance. However, regular checks can prolong its lifespan and ensure consistent performance.

  • beberesih: Periodically clean the sensor body and actuator rod with a soft, dry cloth. Avoid using harsh chemicals or abrasive materials that could damage the surface or internal components.
  • Pariksa sambungan: Regularly inspect all electrical connections for tightness and signs of corrosion or damage.
  • Inspeksi mékanis: Check the mounting brackets and fasteners for any looseness. Ensure the actuator rod moves freely and smoothly without any obstructions or excessive play.
  • Perlindungan Lingkungan: While robust, protect the sensor from excessive dust, moisture, and extreme temperatures beyond its specified operating range.

7. Cara ngungkulan

If you encounter issues with your KTC Linear Displacement Sensor, consider the following common problems and solutions:

MasalahMungkin Cukang lantarananaSolusi
No output signal / Incorrect readings
  • Kabel salah.
  • Taya catu daya.
  • Sensor damaged.
  • Actuator rod stuck or misaligned.
  • Verify wiring against the diagram.
  • Pariksa catu daya voltage jeung sambungan.
  • Inspect sensor for physical damage.
  • Ensure smooth movement of the actuator rod.
Inconsistent or fluctuating readings
  • Sambungan listrik leupas.
  • gangguan listrik.
  • Geter.
  • Tighten sadaya sambungan.
  • Ensure proper grounding and shielding of cables.
  • Check sensor mounting for stability.
Sénsor henteu ngaréspon kana gerakan
  • Actuator rod disconnected.
  • Internal sensor failure.
  • Re-attach actuator rod securely.
  • Contact support if all other checks fail.

8. Spésifikasi

FiturRincian
ModélKTC-300mm
TipeLinear Displacement Sensor (Electronic Ruler)
Rentang pangukuran300 mm
DIY Supplies KategoriListrik
AsalnaDaratan Cina
Beurat pakétKira-kira 0.5 kg
Ukuran Paket (L x W x H)22 cm x 22 cm x 11 cm

9. Tips pamaké

Taya tips pamaké husus éta sadia ti ulangviews or Q&A for this product. General advice for linear displacement sensors includes:

  • Always ensure the sensor's operating environment is within its specified temperature and humidity ranges.
  • Protect the sensor from direct impact or excessive mechanical stress.
  • For critical applications, consider redundant sensors or regular calibration checks.

10. Garansi jeung Rojongan

For any technical assistance, warranty claims, or product-related inquiries, please contact the seller or manufacturer directly. Keep your purchase records handy when seeking support.

11. Média Produk

Produk Leuwihview Video

Video 11.1: Hiji leuwihview of the KTC Series Linear Displacement Sensors, showcasing desain sareng komponenana.

Gambar Produk tambahan

Diwincik view of KTC linear displacement sensor
Gambar 11.1: Detil view of a KTC linear displacement sensor, highlighting its construction.
Another perspective of KTC linear displacement sensors with packaging
Figure 11.2: Another perspective of KTC linear displacement sensors with their protective packaging and mounting accessories.