VEVOR 2.2KW Air Compressor Head Instruction Manual

1. Bubuka

This manual provides essential information for the safe and efficient operation, maintenance, and troubleshooting of your VEVOR 2.2KW Piston Twin Cylinder Single Stage Air Compressor Head. This compressor head is designed for long-term use in various industrial applications, including chemical, electronic, textile, and food processing industries. It features a durable aluminum shell, cast iron cylinders, and an efficient heat dissipation system.

Figure 1: VEVOR 2.2KW Air Compressor Head

2. Parentah Kasalametan

Please read and understand all safety warnings and instructions before installing, operating, or maintaining this air compressor head. Failure to follow these instructions may result in serious injury or property damage.

Kasalametan Umum

• Salawasna nganggo alat pelindung diri (APD) anu merenah, kalebet pelindung panon, pelindung pangrungu, sareng sarung tangan.
• Pastikeun wewengkon gawé téh well-ventilated sarta bébas tina bahan kaduruk.
• Keep children and unauthorized personnel away from the compressor during operation.
• Disconnect power to the motor before performing any maintenance or adjustments.
• Never operate the compressor head if it is damaged or malfunctioning.

Kasalametan instalasi

• Mount the compressor head securely on a stable, level surface capable of supporting its weight and the associated motor.
• Ensure proper alignment between the compressor pulley and the motor pulley to prevent excessive wear and vibration.
• All electrical connections must be made by a qualified electrician and comply with local codes.
• Ensure adequate clearance around the compressor head for proper airflow and cooling.

Kasalametan Operasi

• Do not exceed the maximum rated pressure of 11 bar (159.5 PSI).
• Rutin pariksa tingkat minyak sateuacan unggal dianggo.
• Do not touch hot surfaces during or immediately after operation.
• Never attempt to repair pressurized components without first relieving all pressure.

3. Produk Langkungview

The VEVOR Air Compressor Head is a robust and efficient component designed for various air compression needs. Its construction and features ensure reliable performance and ease of maintenance.

Fitur konci

• Durable Aluminum Material: Constructed with cast-iron cylinders and a heavy aluminum body, providing strong thermal conductivity and suitability for dusty environments.
• Double Cast Iron Cylinders: Conjoined twin-cylinder design ensures small vibration, low sound, and strong heat dissipation. The vertical arrangement simplifies maintenance.
• Belt Pulley Design: Features a belt pulley drive for excellent compression function and stable operation, with materials improved through heat treatment for enhanced strength and wear resistance.
• Excellent Components: Includes tapered roller bearings, needle roller bearing piston rings, and control elements with high bearing capacity. The aluminum head and valve plate contribute to efficient heat dissipation.
• Minyak Viewdina Jandéla: An integrated oil viewing window and oil drain plug allow for real-time monitoring of the oil quantity, making observation convenient and intuitive.
• Pamakéan serbaguna: Ideal for replacing defective units or expanding existing compressed air systems in various industrial settings.

Figure 2: Aluminum Alloy Construction

Figure 3: Double Cast Iron Cylinders

Figure 4: Oil Viewing Jandéla

Figure 5: Internal Components (Tapered Roller Bearing, Valve Plate)

Video produk

4. Spésifikasi

Gambar 6: Dimensi Produk

5. Setup jeung Instalasi

This air compressor head is designed to be integrated into an existing air compression system or to replace a faulty unit. Proper installation is crucial for safe and efficient operation.

5.1 Ngabongkar sareng Inspeksi

• Carefully remove the compressor head from its packaging.
• Inspect for any signs of shipping damage. If damage is found, contact your supplier immediately.
• Ensure all components listed in the package content are present: 1 x Air Compressor Head.

5.2 Pamasangan

• Mount the compressor head securely to a stable, level base or frame. The mounting surface must be robust enough to handle the weight and vibration of the compressor during operation.
• Use appropriate bolts and fasteners to ensure a tight and secure fit.

5.3 Pulley and Belt Installation

• Attach the appropriate pulley to the compressor head shaft.
• Connect the compressor pulley to the motor pulley using a suitable drive belt.
• Ensure the pulleys are perfectly aligned to prevent premature belt wear and excessive vibration.
• Adjust belt tension according to the motor manufacturer's recommendations. The belt should be taut but not overly tight.

5.4 Lubrication (Initial Oil Fill)

• Before first use, fill the compressor crankcase with the recommended compressor oil. Refer to the oil viewing window (Figure 4) to ensure the oil level is between the minimum and maximum marks.
• Do not overfill or underfill the oil.
• Use only high-quality, non-detergent compressor oil.

5.5 Air Line Connections

• Connect the compressor head's outlet to your air tank or system using appropriate high-pressure air lines and fittings.
• Pastikeun sadaya sambungan anu kedap tur bocor-gratis.

6. Operasi

Follow these steps for safe and effective operation of your air compressor head.

6.1 Daptar pariksa Pra-Operasi

• Verify that the compressor head is securely mounted.
• Check the oil level in the crankcase using the oil viewing window. Add oil if necessary.
• Ensure all air line connections are secure.
• Confirm that the motor is properly connected and ready for operation.

6.2 Ngamimitian Compressor

• Turn on the power to the electric motor that drives the compressor head.
• Allow the compressor to build pressure in the air tank. Monitor the pressure gauge (if your system includes one) to ensure it does not exceed 11 bar (159.5 PSI).
• Listen for any unusual noises or vibrations during startup and operation. If any are detected, shut down the compressor immediately and investigate.

6.3 Salila Operasi

• Pariksa périodik tingkat minyak.
• Monitor the compressor for signs of overheating. The large heat sink design helps, but ensure adequate ventilation.
• Ensure the pressure relief valve (if part of your system) is functioning correctly.

6.4 Pareuman

• Turn off the power to the electric motor.
• If your system has an air tank, drain any accumulated moisture from the tank after each use to prevent corrosion.

7. Pangropéa

Regular maintenance is essential to ensure the longevity and optimal performance of your VEVOR Air Compressor Head.

7.1 Pamariksaan Tingkat Oli

• Check the oil level before each use. The oil viewing window (Figure 4) provides a clear indication.
• Maintain the oil level between the minimum and maximum marks.

7.2 Robah minyak

• Change the compressor oil after the first 20 hours of operation, then every 200 hours or every 3 months, whichever comes first.
• Pikeun ngarobih minyak:
1. Ensure the compressor is off and depressurized.
2. Teundeun wadahna cocog handapeun colokan solokan minyak.
3. Remove the oil drain plug and allow the old oil to drain completely.
4. Ganti colokan solokan.
5. Refill with recommended compressor oil through the oil fill port until the level is correct in the viewjandela ing.

7.3 Filter hawa beberesih / ngagantian

• Inspect the air filter regularly (e.g., weekly or monthly depending on usage and environment).
• Clean or replace the air filter as needed. A clogged air filter can reduce efficiency and cause overheating.

7.4 Belt Inspection

• Periodically inspect the drive belt for wear, cracks, or fraying.
• Ensure proper belt tension. Adjust or replace the belt if necessary.

8. Cara ngungkulan

This section provides solutions to common problems you might encounter with your air compressor head. For issues not listed here, please contact customer support.

9. Tips pamaké

• Pulley Size: When integrating this compressor head, ensure the pulley size is compatible with your motor's RPM and desired compressor speed to achieve optimal performance and prevent damage.
• Ngabersihan rutin: Keep the exterior of the compressor head and especially the cooling fins clean to maximize heat dissipation and prevent overheating.
• Quality Oil: Always use the manufacturer-recommended type and grade of compressor oil for best performance and longevity.

10. Garansi jeung Rojongan

VEVOR provides a one-year warranty for this air compressor head, covering manufacturing defects and malfunctions under normal use. For any after-sales problems, technical assistance, or warranty claims, please contact VEVOR customer support through their official channels. Please have your model number and purchase information ready when contacting support.