Sonic Driver Modbus-UFM RTU Slave Meter Instruction Manual

Introduction

TM Modbus RTU Slave functionality is implemented on the Sonic Driver on MODBUS WALL ultrasonic flowmeter (MODBUS WALL-UFM). clamp-
Meter settings are fully configurable on the UFM using a Windows based program running on a PC or laptop or an Android app running on a mobile phone. In addition a full range of flow measurements and diagnostics can be read from the meter.
Once installed and commissioned the computer or mobile can be disconnected and the meter wired back to a control room PCL or similar.

Mode

The Modbus RTU protocol is implemented over RS485 hardware.
Mobile connection uses a USB-OTG cable and Modbus interface. PC connection uses a USB A/B cable and a Modbus interface, see figure(1).

Figure(1) Mobile and PC connections

 Physical connection to the 2-wire bus is via the screw terminals on the UFM board. The terminals are labelled ‘A’ and ‘B’.

Note that some equipment manufacturers label their terminals in other ways,

e.g. ‘+’ and ‘-‘ so the exact order that the wires are connected may be reversed.

 

There is also a screw terminal for connection of cable screen. This may be connected at either the Master or the Slave UFM if necessary.

 

1.0  Baud rate

 

The RS485 baud rate is 19200.

 

1.1  Parity

 

The RS485 parity is Even.

 

1.2  Stop Bits

 

The RS485 stop bits is 1.

 

1.3  Modbus Address

 

The Modbus-UFM Slave address is programmable from 1 to 255. The default Slave address is set to 1.

1.4  Data bits

 

RS485 serial data is fixed at 8 bits.

 

1.5  Register format

 

In the UFM each Modbus register is a 16-bit word, consisting of two 8-bit bytes.

 

Register data in Modbus messages are packed as 2 bytes per register. The binary contents are right justified in each byte. For each register the first byte contains the high order bits and the second byte contains the low order bits.

 

A floating-point number is stored as 32 bits using 4 bytes and therefore occupies 2 Modbus registers.

 

1.6  Representation of floating-point values

 

The UFM stores floating point values in IEEE 754 single precision format.

 

The bus Master accesses a floating-point value from any one of 4 different register tables. Each register table represents a different byte order.

 

Table start Byte order Common Description
0x0000 1,0,3,2 Floating-point Little-Endian with byte swap (Default)
0x1000 0,1,2,3 Floating-point Little-Endian Format
0x2000 3,2,1,0 Floating-point Big-Endian Format
0x3000 2,3,0,1 Floating point Big-Endian with byte swap

 

By reading the first 2 registers of each table the user can determine which format matches their system when a fixed test value of 1234.0 is received.

Modbus Commands

The UFM implements Modbus commands 03, 04, 06 and 16.

Read Holding Registers 03 

This function code is used to read from 2 to 110 contiguous holding registers from the UFM. Registers are addressed starting at zero. Therefore holding registers numbered 1-110 are addressed as 0-109.
The Modbus Master specifies a start address and register count.

Read Input Registers 04

This function code is used to read from 2 to 110 contiguous input registers from the flowmeter. Registers are addressed starting at zero. Therefore input registers numbered 1-110 are addressed as 0-109.
The Modbus Master specifies a start address and register count.

Write Single Register 06

This function code is used to write a single register. This function code is used to program integer values in the UFM.
The Master specifies an address and 16-bit data value for write.
The value is an unsigned 16-bit value. Valid values are defined for each register address, see appendix 3
Writing a value of 0x00 to register 60011 will clear the unit’s internal error log.

Write Single Register 16

This function code is used to write multiple registers. This function code is used to program 32-bit floating-point values in the UFM.
The Master specifies an address and 32-bit data value for write.
The value is a pair of unsigned 16-bit values. Valid values are defined for each register address, see appendix 3.

Broadcast address

The UFM supports broadcast address 0.
In broadcast address mode the Modbus master can send a command to all slaves.
No response is sent by the slaves.

Communications Software

There are several communications programs available for download online.
The UFM has been tested using Modbus Poll (for Windows platform) and Modbus Monitor (for Android and Windows platforms).

Appendix 1: Communication Command Structure

Read holding registers    
  Slave ID (1 byte)
  Function (1 byte=03H)
  Start Address (2 bytes)
  No. of Registers R (2 bytes)
  CRC code (2 bytes)
Reply    
  Slave ID (1 byte)
  Function (1 byte)
N = 2R Byte Count N (1 byte)
  Hex Data (N bytes)
  CRC code (2 bytes)
 
Read input registers    
  Slave ID (1 byte)
  Function (1 byte=04H)
  Start Address (2 bytes)
  No. of Registers R (2 bytes)
  CRC code (2 bytes)
Reply    
  Slave ID (1 byte)
  Function (1 byte)
N = 2R Byte Count N (1 byte)
  Hex Data (N bytes)
  CRC code (2 bytes)
 
Write single register Slave ID (1 byte)
  Function (1 byte=06H)
  Start Address (2 bytes)
  Hex Data (2 bytes)
  CRC code (2 bytes)
 
Write multiple registers Slave ID (1 byte)
  Function (1 byte=10H)
  Start Address (2 bytes)
  No. of Registers R (2 bytes)
N = 2R Hex Data (N bytes)
  CRC Code (2 bytes)

Appendix 2: Command 03 and 04 UFM Register Map

Modbus Address Measurement/Variable Bytes Format
40001 Fixed test pattern 1234.0 4 IEEE
40002      
40003 Flow Velocity (m/s) 4 IEEE
40004      
40005 Flow Rate Volumetric (l/min) 4 IEEE
40006      
40007 Flow Rate Mass (kg/min) 4 IEEE
40008      
40009 Flow Rate Heat (KJ/s) 4 IEEE
40010      
40011 Amplifier gain (dB) 4 IEEE
40012      
40013 Signal Amplitude (dB) 4 IEEE
40014      
40015 Signal Noise (dB) 4 IEEE
40016      
40017 SNR (dB) 4 IEEE
40018      
40019 Delta Time Difference (ns) 4 IEEE
40020      
40021 Upstream Transit Time (us) 4 IEEE
40022      
40023 Downstream Transit Time (us) 4 IEEE
40024      
40025 Arrival Bin 4 IEEE
40026      
40027 Signal Diagnostic 1 (us) 4 IEEE
40028      
40029 Signal Diagnostic 2 (ADU) 4 IEEE
40030      
40031 Meter Error Code 4 IEEE
40032      
40033 Transducer Type (List) 4 IEEE
40034      
40035 Transducer Wedge Angle (deg) 4 IEEE
40036      
40037 Transducer SOS at 20 deg C (m/s) 4 IEEE
40038      
40039 Transducer SOS at 60 deg C (m/s) 4 IEEE
40040      
40041 Transducer Crystal Offset (m) 4 IEEE
40042      
40043 Transducer Spacing Offset (m) 4 IEEE
40044      
40045 Transducer Frequency Code (List) 4 IEEE
40046      
40047 Transducer Delta Time Offset(ns) 4 IEEE
40048      
40049 Transducer K Factor 4 IEEE
40050      
40051 Pipe Type (List) 4 IEEE
40052      
40053 Pipe SOS (m/s) 4 IEEE
40054      
40055 Pipe Outer Diameter (m) 4 IEEE
40056      
40057 Pipe Wall Thickness (m) 4 IEEE
40058      
40059 Pipe Inner Wall Roughness (m) 4 IEEE
40060      
40061 Fluid Type (List) 4 IEEE
40062      
40063 Fluid Temperature (deg C) 4 IEEE
40064      
40065 Fluid SOS (m/s) 4 IEEE
40066      
40067 Fluid Density (kg/m3) 4 IEEE
40068      
40069 Fluid Kinematic (cSt) 4 IEEE
40070      
40071 Fluid SHC (J/(kg.K)) 4 IEEE
40072      
40073 Flow Minimum Cut-off (m/s) 4 IEEE
40074      
40075 Flow Damping (s) 4 IEEE
40076      
40077 Modbus Address 4 IEEE
40078      
40079 Corrected SOS (m/s) 4 IEEE
40080      
40081 Window Delay (us) 4 IEEE
40082      
40083 Zero Tracking (On/Off) 4 IEEE
40084      
40085 Zero Calibration (On/Off) 4 IEEE
40086      
40087 Dynamic Temperature (On/Off) 4 IEEE
40088      
40089 Inlet Temperature (deg C) 4 IEEE
40090      
40091 Outlet Temperature (deg C) 4 IEEE
40092      
40093 Flow Profile K Factor 4 IEEE
40094      
40095 Reynolds Number 4 IEEE
40096      
40097 Number of Passes 4 IEEE
40098      
40099 Tup Method 4 IEEE
40100      
40101 Transducer Spacing (m) 4 IEEE
40102      
40103 ATA/ETA (%) 4 IEEE
40104      
40105 Iout Minimum Value (l/min) 4 IEEE
40106      
40107 Iout Maximum Value (l/min) 4 IEEE
40108      
40109 Relay Alarm Value (l/min) 4 IEEE
40110      

Text Strings, company name (26 chars), model code (26 chars), serial number (8 chars), HW/SW version (6 chars)

Modbus Address Text Strings, 2 chars Bytes Format
40300 So 2 Word
40301 ni 2 Word
40302 c< > 2 Word
40303 Dr 2 Word
40304 Iv 2 Word
40305 er 2 Word
40306 < >< > 2 Word
40307 < >< > 2 Word
40308 < >< > 2 Word
40309 < >< > 2 Word
40310 < >< > 2 Word
40311 < >< > 2 Word
40312 < >< > 2 Word
40313 MO 2 Word
40314 DB 2 Word
40315 US 2 Word
40316 < >W 2 Word
40317 AL 2 Word
40318 L- 2 Word
40319 UF 2 Word
40320 M< > 2 Word
40321 ST 2 Word
40322 D< > 2 Word
40323 < >< > 2 Word
40324 < >< > 2 Word
40325 < >< > 2 Word
40326 10 2 Word
40327 00 2 Word
40328 00 2 Word
40329 00 2 Word
40330 20 2 Word
40331 02 2 Word
40332 00 2 Word

Serial number in the example is 1000000, HW and SW versions are 2.00 and 2.00.

Signal Data Trace Values, as pairs of 8-bit values.

Modbus Address Signal Data Trace Value Pairs Bytes Format
       
40401 8-bit data point 0, 8-bit data point 1 2 WORD
40402 8-bit data point 2, 8-bit data point 3 2 WORD
40403 8-bit data point 4, 8-bit data point 5 2 WORD
40404 8-bit data point 6, 8-bit data point 7 2 WORD
40405 8-bit data point 8, 8-bit data point 9 2 WORD
40406 8-bit data point 10, 8-bit data point 11 2 WORD
.. …,… ..
.. …,… ..
40649 8-bit data point 496, 8-bit data point 497 2 WORD
40650 8-bit data point 498, 8-bit data point 499 2 WORD

Appendix 3: Command 06 and 16 Definitions

  Write Single Write Multiple 16/32 bit Write Value Default Minimum Maximum SI Unit  
Value CMD 06 CMD 16              
Transducer Type 0   16 1 1 0 3 List DN40/DM10/DM20/DS10
Transducer Wedge Angle   0 32 40.000 40.000 1.000 90.000 deg  
Transducer SOS at 20degC   2 32 2522.000 2522.000 500.000 7000.000 m/s  
Transducer SOS at 60degC   4 32 2522.000 2522.000 500.000 7000.000 m/s  
Transducer Crystal Offset   6 32 0.012 0.012 0.001 0.100 m  
Transducer Spacing Offset   8 32 0.030 0.030 0.001 0.100 m  
Transducer Transmit Code 1   16 1 1 0 2   4/1/2 MHz
Transducer Delta Transit Time Offset   10 32 0 0 -2.00E-08 2.00E-08 s  
Transducer K Factor   12 32 1.000 1.000 0.001 1000.000    
Pipe Type 2   16 0 0 0 3 List Carbon Steel/Stainless Steel/Copper/PVC
Pipe SOS   14 32 3230.0 3230.0 500.0 7000.0 m/s  
Pipe Outer Diameter   16 32 0.0606 0.0606 0.01 6.50 m  
Pipe Wall Thickness   18 32 0.0032 0.0032 0.0005 0.1 m  
Pipe Inner Wall Roughness   20 32 0.00001 0.00001 0.000001 0.002 m  
Fluid Type 3   16 0 0 0 3 List Water/Petrol/Diesel/Glycol-Water
Fluid Temperature   22 32 18.000 18.000 0.000 150.000 deg C  
Fluid SOS   24 32 1475.000 1475.000 50.000 3000.000 m/s  
Fluid Density   26 32 998.520 998.520 50.000 3000.000 kg/m2  
Fluid Kinematic   28 32 1.080 1.080 0.001 40000.000 cSt  
Fluid Specific Heat Capacity   30 32 4184.000 4184.000 10.000 10000.000 J/(g.K)  
Minimum Flow Cut Off   32 32 0.025 0.025 0.000 1.000 m/s  
Flow damping 4   16 10 10 0 255 s  
Modbus Address 5   16 1 1 1 255    
Transducer Wedge Corrected SOS   34 32 2522.000 2522.000 500.000 7000.000 m/s  
Sampling Window delay 6   16 169 169 11 65535 us  
Zero Tracking On/Off 7   16 1 1 0 1 On/Off
Zero calibration On/Off 8   16 0 0 0 1 On/Off
Dynamic Temperature On/Off 9   16 0 0 0 1 On/Off
Number of Passes 10   16 4 4 1 16    
Tup Method 12   16 3 3 0 4 List Method 0, 1, 2, 3, 4
Iout Minimum Value   36 32 0 0 -1000000.0 1000000.0 l/min  
Iout Maximum Value   38 32 160.0 160.0 -1000000.0 1000000.0 l/min  
Relay Alarm Value   40 32 40.0 40.0 -1000000.0 1000000.0 l/min  

 

Read More About This Manual & Download PDF:

Documents / Resources

Sonic Driver Modbus-UFM RTU Slave Meter [pdf] Instruction Manual
Modbus-UFM RTU Slave Meter, Modbus-UFM, RTU Slave Meter, Slave Meter, Meter

References

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