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LILYTECH ZL-6231A Temperature Controller

LILYTECH ZL-6231A Temperature Controller-fig1

Introduction

ZL-6231A thermostat is for cooling or heating control, with IP65 front panel, buzzer beeping and warning function. There is a multifunction timer which is for incubator air exhaustion, or egg tray turning, or other application.

Specification

  • Power supply: 185~245Vac, 50/60Hz
  • Sensor: NTC, wire length is 2 meters
  • Output: 10A, 250Vac resistance
  • Setting range: -40~120℃
  • Display range: -40~130℃
  • Working: -10~45℃, 5~90%RH without dew
  • Dimension: W78 x H34.5 x D71 (mm)
  • Installation drilling: W71 x H29 (mm)
  • Case materials: PC + ABS fire proof
  • Protection level: IP65 (Front side only)

Display

LILYTECH ZL-6231A Temperature Controller-fig2

IconFunctionOnOffBlinking
LILYTECH ZL-6231A Temperature Controller-fig3R1 temp. control outputR1 Temp. Output energizedR1 Temp. Output de-energizedWithin protecting delay
LILYTECH ZL-6231A Temperature Controller-fig4 

Work mode

Cooling mode 

—-

 

Setting set-point

LILYTECH ZL-6231A Temperature Controller-fig5Heating mode
LILYTECH ZL-6231A Temperature Controller-fig6Maintenance—-No failureHas failure
LILYTECH ZL-6231A Temperature Controller-fig7Warning—-No warningHas warning
LILYTECH ZL-6231A Temperature Controller-fig8R2 outputR2 energizedR2 de-energized
LILYTECH ZL-6231A Temperature Controller-fig9Egg turn times reached—-—-U46 > U45 (when U45 not equal zero)
DisplayRemark
E01Sensor failure (short or open)
HiRoom temp. is higher than the high limit
LoRoom temp. is lower than the low limit
EEMemory error
ErrPassword error
iAExternal warning
UnLParameters Will restore to factory default settings

Power up Display
The model (ZL-6231A) and software version (Version 2.0) will display after power supplied:

LILYTECH ZL-6231A Temperature Controller-fig10

Operation

Set Set-Point (Factory Default Setting = 37.8℃)

  • Keep〖S〗depressed for 3 seconds to enter into the status. The current set-point value displays.
  • Press〖▲〗or〖▼〗to set the value (keeping depressed can fast set).
  • Press〖S〗to exit, and save the settings.
    The status will exit, and the setting will not be saved if no key operation within 30 seconds.

Set System Parameters

  • Keep〖P〗depressed for 3 seconds, digits show “—0”.
  • Press〖▼〗to select the digit of the password, press〖▲〗to set the value of the digit.
  • Press〖S〗to confirm: If the password is correct, enter into the parameter setting status, else display “Err”, and exit.

Set in parameter setting status:

  • Press〖▲〗or〖▼〗to select the parameter code (see parameter code table below).
  • Press〖S〗to display the value of the code. Press〖▲〗or〖▼〗to set the value. Press〖S〗to return to parameter code selection.
  • Keep〖P〗depressed for 3 seconds to exit, and save the settings.
    The status will exit, and the settings will not be saved if no key operation for 30 seconds.

Parameter Code Table

CodeFunctionRangeRemarkFactory Default
U10Minimum time for Temp. Output to keep de-energized0 ~ 100 minOnly for cooling0
U20Sensor calibration-9.9 ~ +9.9℃0.0
U22Hysteresis for temperature control0.1 ~ +10.0℃0.1
U40Timer period 1, time unit0 ~ 20: sec; 1: min; 2: hour0
U41Timer period 1, time1 ~ 9999R2 on30
U42Timer period 2, time unit0 ~ 20: sec; 1: min; 2: hour1
U43Timer period 2, time1 ~ 9999R2 off60
U44R2 working mode1 ~ 21: Timer output

2: Timer output + limit_protection

2
U45Timer repeats times0 ~ 9999If 0: Timer never stops running

Else: R2 never on, when U46 reaches U45

0
 

U46

Timer counter

(the value saved to permanent memory once every hour, keeps even without power supply)

 

0 ~ 9999

One period = timer period 1 + timer period 2

Clear to 0 before every hatching

 

0

U52Over temp. warning delay0 ~ 180 min0
U531st over temp. warning delay after power supplied0 ~ 180 hour0: disable0
U54Temp. up limit (relative value)0.0 ~ 120.0℃Absolute point = (Set-point + U54)0.2
U55Temp. low limit (relative value)0.0 ~ 120.0℃Absolute point = (Set-point – U55)37.8
 

U60

 

External input warning mode

 

0 ~ 4

0: disable             3: NC, locked

1: NO, locked       4: NC, unlocked

2: NO, unlocked

 

0

U61Delay for external input warning0 ~ 120 min0
U62Buzzing warning0 ~ 10: no waring / 1: enable warning0
U90Control modeCO/HECO: cool / HE: heatHE
U99Password0000 ~ 9999When 0000, equals no password0000

Note:

  • U46 will be saved to permanent memory once every hour.
  • Limit Protection:
    • Troom: Temperature of the room.
    • SP: Temperature set point.
  • When U44 = 2:
    If Troom ≥ SP + U54 in heating mode (U90 = HE), or if Troom ≤ SP – U55 in cooling mode (U90 = CO), then R2 will be energized.

Control

  • Cooling Control (U90 = C0)
    • If Troom ≥ Set-point + U22, and Temp. Output has been de-energized for U10, then Temp. Output energized.
    • If Troom ≤ Set-point, then Temp. Output de-energized.
  • Heating Control (U90 = HE)
    • If Troom ≤ Set-point – U22, then Temp. Output energized.
    • If Troom ≥ Set-point, then Temp. Output de-energized.
  • Temp. Output Load Delay Protection (only for cooling control)
    • After power supplied, Temp. Output could be energized after U10;
    • After Temp. Output de-energized, it could be energized again after U10.
  • Buzzer Function
    Every key press, there will be a short beep. Every confirmation key press, there will be a long beep. Every error operation, there will be three short beeps.
    When there is failure, or external warning input: If U62 = 0, no buzzing warning. If U62 = 1, there will be continuous buzzing of warning.
    The waring will stop, if press〖P〗, or warning condition disappears.
  • External Warning Input
    • NO: normal open. If open, no warning; if closed, warning.
    • NC: normal close. If closed, no warning; if open, warning.
    • Locked: Warning keeps after the external warning disappeared. Press〖P〗 to stop warning.
    • Unlocked: Warning stops after the external warning disappeared.
      Note: When there is external warning, the output(s) will be de-energized.
  • Sensor Fail
    R1 stop energized.
  • Sensor Calibration
    The sensor can be calibrated by U20.
  • Restore to Factory Default Settings
    Keep〖P〗and〖▲〗depressed simultaneously for 5 sec, there will be a beep, and “UnL” displays.
    Press〖▼〗twice, there will be a beep, all settings will be restored to factory default settings.

Installation

1st: Insert into drilling hole

LILYTECH ZL-6231A Temperature Controller-fig15

Attention

  • Wiring work should be manipulated by certified technicians.
  • Wrong connection could damage the controller, and the loads. Power supply to terminal 7 and 8 to check the controller. If there is a multimeter, check the outputs, as well as input, by the help of settings.
  • Sensor and input signal wires should not be laid together with power supply wire, and even in same pipe.
  • Sensor wire is better as short as possible. Not wind the redundant length wire to electrical noise equipment.
  • The loads should be within the specification of the controller output driving ability. If using ac/dc module as load, or tungsten lamp, or motor, following the below requirements to avoid surging current damaging or shorten the lifetime of the controller outputs:
    • For ac/dc module as load, the rated current should be no more 1/10th of output specification under pure resistance.
    • For tungsten lamp as load, the rated current should be no more 1/15th of output specification under pure resistance.
    • For motor, the rate current should be no more 1/5th of output specification under pure resistance.
  • For example: if drive a 1500W tungsten lamp with 7A (pure resistance spec.) relay, the relay contactor will be burnt immediately.
  • Don’t touch inside components.
  • Avoid installing controller in the following environment:
    More wet than 90%RH, or easily dew; Vibrating, or will be shocked; Possible sprayed; Under erosive air; Under explosive air.

Electrical Wiring

LILYTECH ZL-6231A Temperature Controller-fig16

Documents / Resources

LILYTECH ZL-6231A Temperature Controller [pdf] Instruction Manual
ZL-6231A Temperature Controller, ZL-6231A, Temperature Controller, Controller
LILYTECH ZL-6231A Temperature Controller [pdf] Instruction Manual
ZL-6231A Temperature Controller, ZL-6231A, Temperature Controller, Controller

References

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