Haiwell Card-Type PLC Analog Module User Manual

Reference processing mode	Module bus state	LINK indicator state
Normal	No communication of module	No light
	MPU has identified the module but no communication	Constant light in green
	Serial or parallel port in communication	Green jitter: indicator on 30ms and off 30ms
A parallel power supply is not enough, must connect to the external power supply	Without serial or parallel port in communication	Yellow flicker: indicator on 0.5s and off 0.5s
	With the serial or parallel port in communication	Yellow is darkened and jitter alternately: indicator off 0.5s and jitter 0.5s
Firmware upgrade failed, re-upgrade the module firmware	Without serial or parallel port in communication	Red flicker: indicator on 0.5s and off 0.5s
Firmware upgrade failed, re-upgrade the module firmware	With the serial or parallel port in communication	Red is darkened and jitter alternately: indicator off 0.5s and jitter 0.5s
Hardware failure and maintenance	Without serial or parallel port in communication	Constant light in red

Power Supply Specification

Item	DC Power Supply
Power supply voltage	24VDC -15%—+20%
Power supply frequency	______
Instantaneous surge	MAX 20A 1.5ms @24VDC
Power loss time	10ms or less
Fuse	0.3A, 250V
24V Output voltage (for input and expansion)	None
Isolation Type	No Electrical isolation
Power Protection	DC input power polarity reverse, over-voltage protection

Environmental Specifications for Product

Item	Environment Specification
Temperature/Humidity	Operating temperature:0~+55℃ Storage temperature:-25~+70℃ Humidity: 5~95%RH, No condensation
Vibration Resistance	10~57 HZ, amplitude=0.075mm, 57HZ~150HZ acceleration=1G, 10 times each for X-axis, Y-axis and Z-axis
Impact Resistance	15G, duration=11ms, 6 times each for X-axis, Y-axis, and Z-axis
Interference Immunity	DC EFT:±2500V Surge:±1000V
Over-Voltage Resistance	1500VAC/1min between AC terminal and PE terminal, 500VAC/1min between DC terminal and PE terminal
Insulation Impedance	Between AC terminal and PE terminal @500VDC,>=5MΩ, all input/output points to PE terminal @500VDC
Operating environment	Avoid dust, moisture, corrosion, electric shock, and external shocks

Analog Input (AI) Specification

Item	Voltage input			Current input
Input range	OV-+10V	OV-+5V	1V-+5V	0-20mA 4-20mA
Resolution	2.5mV	1.25mV	1.25mV	5pA
Input impedance	6M0			2500
Maximum input range	±13V			± 30mA
Input indication	LED light ON means normal OFF means external disconnect
Response time	5ms14 Channel
Digital input range	12 bits, Code range:0-32000(H series module 16 bits ND convert)
Precision	0.2% F.S
Power supply	MPU uses an internal power supply, the extended module uses an external power supply of 24VDC ±10% 5VA
Isolation mode	Optoelectronic isolation, Non-isolation between Channels, between analog and digital is optoelectronic isolation
Power consumption	24VDC ±20%,100mA(maximum)

Analog Output (AQ) Specification

Item	Voltage output			Current output
Output range	OV- +10V	OV-+5V	1V-+5V	0-20mA	4-20mA
Resolution	2.5mV	1.25mV	1.25mV	5uA	5uA
Output load impedance	1K0@10V	5000@10V		≤500Ω
Output indication	LED ON means normal
Drive capability	10mA
Response time	3ms
Digital output range	12 bits, Code range:0-32000(H series module 16 bits D/A convert)
Precision	0.2% F.S
Power supply	MPU uses an internal power supply, and expansion modules use an external power supply of 24VDC ±10% 5VA
Isolation mode	Optoelectronic isolation, Non-isolation between Channels, between analog and digital is optoelectronic isolation
Power consumption	24VDC ±20%,100mA(maximum)

Analog Input (AI) Wiring Diagram

Analog Output (AQ) Wiring Diagram

Terminal Diagram

Module Parameter Table

(CR code is corresponding to the Modbus register address)
4-channel analog module parameter table
Note: CR code is corresponding to the Modbus register address, the ray parts are read-only, and the white parts are readable and writable.

CR code	Function Description
	A04AI	A04AO	A04XA
00H	Low byte for module code, and high byte for the module version number.
01H	Communication address
02H	Communication protocol: The low 4-bit of the low byte: 0 – N,8,2 For RTU, 1 – E,8,1 For RTU, 2 – O,8,1 For RTU, 3 – N,7,2 For ASCII, 4 – E,7,1 For ASCII, 5 – O,7,1 For ASCII, 6 – N,8, 1 For RTU The high 4-bit of the low byte: 0 – 2400, 1 – 4800, 2 – 9600, 3 – 19200, 4 – 38400, 5 – 57600, 6 – 115200

CR code	Function Description
CR code	A04AI	A04AO	A04XA
03H~06H	Module name
07H~08H	Default IP address: 192.168.1.111
09~0AH	Reserve
0BH	High byte subnet mask (b3~b0,1 indicates 255, 0 indicates 0, for example subnet mask 255.255.255.0, b3~b0=1110), low byte reserved
0CH-0EH	Reserve
0FH	Error code: 0-Normal, 1-Illegal firmware identity, 2-Incomplete firmware, 3-System data access exception, 4-No external 24V power supply
10H	channel 1 input value	channel 1 output value	input channel 1 input value
11H	channel 2 input value	channel 2 output value	input channel 2 input value
12H	channel 3 input value	channel 3 output value	input channel 1 signal type, note 2
13H	channel 4 input value	channel 4 output value	input channel 2 signal type, note 2
14H	channel 1 signal type, note 2	channel 1 signal type, note 2	Use the engineering value mark, note 6
15H	channel 2 signal type, note 2	channel 2 signal type, note 2	input channel 1 engineering lower limiting value
16H	channel 3 signal type, note 2	channel 3 signal type, note 2	input channel 2 engineering lower limiting value
17H	channel 4 signal type, note 2	channel 4 signal type, note 2	input channel 1 engineering upper limiting value
18H	Use the engineering value mark, note 6	Use the engineering value mark, note 6	input channel 2 engineering upper limiting value
19H	channel 1 engineering lower limiting value	channel 1 engineering lower limiting value	input channel 1 sampling frequency, note 1
1AH	channel 2 engineering lower limiting value	channel 2 engineering lower limiting value	input channel 2 sampling frequency, note 1
1BH	channel 3 engineering lower limiting value	channel 3 engineering lower limiting value	input channel 1 zero point correction value
1CH	channel 4 engineering lower limiting value	channel 4 engineering lower limiting value	input channel 2 zero point correction value
1DH	channel 1 engineering upper limiting value	channel 1 engineering upper limiting value	Channel 1~2 input disconnection alarm, note 5
1EH	channel 2 engineering upper limiting value	channel 2 engineering upper limiting value	output channel 1 output value
1FH	channel 3 engineering upper limiting value	channel 3 engineering upper limiting value	output channel 2 output value
20H	channel 4 engineering upper limiting value	channel 4 engineering upper limiting value	output channel 1 signal type, note 2
21H	channel 1 sampling frequency, note 1	power-off output mark, note 8	output channel 2 signal type, note 2
22H	channel 2 sampling frequency, note 1	channel 1 power-off output value	Use the engineering value mark, note 6
23H	channel 3 sampling frequency, note 1	channel 2 power-off output value	output channel 1 engineering lower limiting value
24H	Channel 4 sampling frequency, note 1	channel 3 power-off output value	output channel 2 engineering lower limiting value
25H	channel 1 zero point correction value	channel 4 power-off output value	output channel 1 engineering upper limiting value
26H	channel 2 zero point correction value	Channel indicator status, note 7	output channel 2 engineering upper limiting value
27H	channel 3 zero point correction value	Reserve	power-off output mark, note 8
28H	channel 4 zero point correction value		output channel 1 power-off output value
29H	Channel 1~4 input disconnection alarm, note 5		output channel 2 power-off output value
2AH	Reserve		output channel indicator, note 7
2BH~2FH			Reserve

channel analog module parameter table

Note: CR code is corresponding to the Modbus register address, the gray parts are read-only, and the white parts are readable and writable.

CR code	Function description
	A08AI	A08AO	A08XA
00H	Low byte for module code, and high byte for the module version number.
01H	Communication address
02H	Communication protocol: The low 4-bit of the low byte: 0 – N,8,2 For RTU, 1 – E,8,1 For RTU, 2 – O,8,1 For RTU, 3 – N,7,2 For ASCII, 4 – E,7,1 For ASCII, 5 – O,7,1 For ASCII, 6 – N,8, 1 For RTU The high 4-bit of the low byte: 0 – 2400, 1 – 4800, 2 – 9600, 3 – 19200, 4 – 38400, 5 – 57600, 6 – 115200
03H~06H	Module name

07H~08H	Default IP address: 192.168.1.111
09~0AH	Reserve
0BH	High byte subnet mask (b3~b0,1 indicates 255, 0 indicates 0, for example subnet mask 255.255.255.0, b3~b0=1110), low byte reserved
0CH~0EH	Reserve
0FH	Error code: 0-Normal, 1-Illegal firmware identity, 2-Incomplete firmware, 3-System data access exception, 4-No external 24V power supply
10H	channel 1 input value	channel 1 output value	input channel 1 input value
11H	channel 2 input value	channel 2 output value	input channel 2 input value
12H	channel 3 input value	channel 3 output value	input channel 3 input value
13H	channel 4 input value	channel 4 output value	input channel 4 input value
14H	channel 5 input value	channel 5 output value	input channel 1 signal type, note 2
15H	channel 6 input value	channel 6 output value	input channel 2 signal type, note 2
16H	channel 7 input value	channel 7 output value	input channel 3 signal type, note 2
17H	channel 8 input value	channel 8 output value	input channel 4 signal type, note 2
18H	channel 1 signal type, note 2	channel 1 signal type, note 2	Use the engineering value mark, note 6
19H	channel 2 signal type, note 2	channel 2 signal type, note 2	input channel 1 engineering lower limiting value
1AH	channel 3 signal type, note 2	channel 3 signal type, note 2	input channel 2 engineering lower limiting value
1BH	channel 4 signal type, note 2	channel 4 signal type, note 2	input channel 3 engineering lower limiting value
1CH	channel 5 signal type, note 2	channel 5 signal type, note 2	input channel 4 engineering lower limiting value
1DH	channel 6 signal type, note 2	channel 6 signal type, note 2	input channel 1 engineering upper limiting value
1EH	channel 7 signal type, note 2	channel 7 signal type, note 2	input channel 2 engineering upper limiting value
1FH	channel 8 signal type, note 2	channel 8 signal type, note 2	input channel 3 engineering upper limiting value
20H	Use the engineering value mark, note 6	Use the engineering value mark, note 6	input channel 4 engineering upper limiting value
21H	channel 1 engineering lower limiting value	channel 1 engineering lower limiting value	input channel 1 sampling frequency, note 1
22H	channel 2 engineering lower limiting value	channel 2 engineering lower limiting value	input channel 2 sampling frequency, note 1
23H	channel 3 engineering lower limiting value	channel 3 engineering lower limiting value	input channel 3 sampling frequency, note 1
24H	channel 4 engineering lower limiting value	channel 4 engineering lower limiting value	input channel 4 sampling frequency, note 1
25H	channel 5 engineering lower limiting value	channel 5 engineering lower limiting value	input channel 1 zero point correction value
26H	channel 6 engineering lower limiting value	channel 6 engineering lower limiting value	input channel 2 zero point correction value
27H	channel 7 engineering lower limiting value	channel 7 engineering lower limiting value	input channel 3 zero point correction value
28H	channel 8 engineering lower limiting value	channel 8 engineering lower limiting value	input channel 4 zero point correction value
29H	channel 1 engineering upper limiting value	channel 1 engineering upper limiting value	Channel 1~4 input disconnection alarm, note 5
2AH	channel 2 engineering upper limiting value	channel 2 engineering upper limiting value	output channel 1 output value
2BH	channel 3 engineering upper limiting value	channel 3 engineering upper limiting value	output channel 2 output value
2CH	channel 4 engineering upper limiting value	channel 4 engineering upper limiting value	output channel 3 output value
2DH	channel 5 engineering upper limiting value	channel 5 engineering upper limiting value	output channel 4 output value
2EH	channel 6 engineering upper limiting value	channel 6 engineering upper limiting value	output channel 1 signal type, note 2
2FH	channel 7 engineering upper limiting value	channel 7 engineering upper limiting value	output channel 2 signal type, note 2
30H	channel 8 engineering upper limiting value	channel 8 engineering upper limiting value	output channel 3 signal type, note 2
31H	channel 1 sampling frequency, note 1	power-off output mark	output channel 4 signal type, note 2
32H	channel 2 sampling frequency, note 1	channel 1 power-off output value	Use the engineering value mark, note 6
33H	channel 3 sampling frequency, note 1	channel 2 power-off output value	output channel 1 engineering lower limiting value
34H	channel 4 sampling frequency, note 1	channel 3 power-off output value	output channel 2 engineering lower limiting value
35H	channel 5 sampling frequency, note 1	channel 4 power-off output value	output channel 3 engineering lower limiting value

36H	channel 6 sampling frequency, note 1	channel 5 power-off output value	output channel 4 engineering lower limiting value
37H	channel 7 sampling frequency, note 1	channel 6 power-off output value	output channel 1 engineering upper limiting value
38H	channel 8 sampling frequency, note 1	channel 7 power-off output value	output channel 2 engineering upper limiting value
39H	channel 1 zero point correction value	channel 8 power-off output value	output channel 3 engineering upper limiting value
3AH	channel 2 zero point correction value	Channel indicator status	output channel 4 engineering upper limiting value
3BH	channel 3 zero point correction value	Reserve	power-off output mark
3CH	channel 4 zero point correction value		output channel 1 power-off output value
3DH	channel 5 zero point correction value		output channel 2 power-off output value
3EH	channel 6 zero point correction value		output channel 3 power-off output value
3FH	channel 7 zero point correction value		output channel 4 power-off output value
40H	channel 8 zero point correction value		output channel indicator
41H	Channel 1~8 input disconnection alarm, note 5		Reserve
42H~4FH	Reserve

Note:

Sampling frequency:0 – 2 times, 1 – 4 times, 2 – 8 times, 3 – 16 times, 4 – 32 times, 5 – 64 times, 6 – 128 times, 7 – 256 times
Signal type: 0 – [4,20]mA, 1 – [0,20]mA, 2 – [1,5]V, 3 – [0,5]V, 4 – [0,10]V

Disconnection alarm: Each bit indicates 1 channel, 0-normal, 1-disconnection
Use the engineering value mark: Each bit indicates 1 channel, 0-No, 1-Yes

Channel indicator status: Each bit indicates 1 channel, 0-off, 1-on
Power-off output mark: Each bit indicates 1 channel, 0-No, 1-Yes

Mounting and installation

The PLC should be secured to an enclosed cabinet while mounting. For heat dissipation, make sure to provide a minimum
clearance of 50mm between the unit and all sides of the cabinet. (See the figure.)
Rail Mounting: Use standard 35 mm rail.
Connecting Extended Module
Join the lower right parallel interface of the Last module (Host or Extension Module ) to the lower right of the parallel interface of next
module, then tight with two buckles on top and bottom.
The interface of the right side module is left for the extension interface for the next extension module.

Analog Module Application Case

Expand module through the host PLC parallel port

Module power supply

An Analog module can be the expansion module for an A series PLC; When the module is directly connected to the host PLC, no need to take an external power supply, the module is powered by the host PLC.

The analog needn’t be written any conversion program, read the analog register value directly.

For example, the host PLC AT16S0R, respectively, is expanded with three modules of A16DI, A16XDR, A04AI, and A04AO from left to right, assuming the scene:

Analog module A04AI input channel 1, signal type is 4-20mA, used to measure the pressure, the pressure range of 0.0~3.0Mpa;
Analog module A04AO input channel 1, signal type is 0-10V, used to control the inverter frequency of 0.0~50.0Hz;

First, enter the PLC programming software menu bar – view – hardware configuration, in accordance with the external order of actual modules to add the module models, after added, the analog address will be automatically arranged, as shown below:

Haiwell analog module needn’t be written any conversion program, as for above pressure measurement, we only need to check the use of engineering value, set the lower limit value of 0 corresponding 0.0Mpa, set the upper limit value of 3000 indicating 3.000Mpa, the upper limit value 3000 hidden three decimal places can achieve magnification times and improve accuracy. Then we read the value of the analog input register AI0, if AI0 = 1234, then the actual value is 1.234Mpa.

Similarly, for the analog output, check the use of engineering value, set the lower limit value of 0 indicating 0.0Hz, and set the upper limit value of 500 indicating 50.0Hz, if you want the inverter frequency output to be 25.6Hz, as long as the force the AQ0 value as 256 or through other logic instructions to output the AQ0 value of 256. As shown below:

Programming skills

If you want to write the alarm program that pressure exceeds the setting value, for example, when the pressure is more than 1.25Mpa, it will alarm, the program of PLC can be written as follows:

Display analog value on SCADA, HMI

If the SCADA, touch screen, text, and other PC software want to display the current pressure, and only need to set three decimal digits on the numerical display primitive, then the real value will be automatically reduced 1000 times in the configuration, that is the actual temperature value, for example, you can set 3 on decimal digits of Haiwell Cloud SCADA settings.

So that when the PLC read AI0 value, AI0=1234, that is the actual value of 1.234Mpa, there is no need to have data processing in PLC and configuration, only set the 3 decimal places on the numerical display primitive, then it will be automatically reduced by 1000 times, displaying the value of 1.234, that is the actual value of 1.234Mpa.

When the engineering value is not used, the default code value is 0 ~ 32000

When using the engineering value, the linear transformation is specified by the lower limit and the upper limit value, and the program is automatically transformed. When the engineering value is not used, all types are unified to correspond with 0 ~ 32000 code values.In the same case of pressure measurement, this time can according to the linear transformation formula: Out = (In – InDw) * (OutUp- OutDw) / (InUp- InDw) + OutDw to write the conversion program, or use the SC linear transformation instructions to calculate directly.

Haiwell analog is used easily, it is recommended to check the use of engineering value so that the analog will be very convenient without writing any program.

Module CR code application example: Read the module channel disconnection alarm

In this example, in order to read the external sensor disconnection information of the A08XA module, the disconnection alarm data of the A08XA module input channel 1-4 is stored in CR29, that is, 29H (hexadecimal), decimal 41. (More CR contents can be found in the software online help – hardware manual – expansion module parameters within the corresponding model). This program is as follows:

Slot: Position number, A08XA is the third module, so fill in 3;
CR: Module disconnection alarm CR41, that is, 29H (hexadecimal) = 41 (decimal), can be directly input 41 or 0x29 into the instruction CR terminal;

N: Number for readings, 1 register for 16 bits, low 4 bits corresponding channel 1-4, disconnection for 1 (ON), normal for 0 (OFF).

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Harwell website: www.haiwell.com Copyright © 2005 Xiamen Haiwell Technology Co., Ltd.
Xiamen Haiwell Technology Co., Ltd. en.haiwell.com

Documents / Resources

Haiwell Card-Type PLC Analog Module [pdf] User Manual
Card-Type PLC Analog Module

References

User Manual

Product Model List and Dimension

Indicator Description