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GREE MWM Series Module Wind Turbine Controller with MPPT

GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT-profduvt

Specifications

  • Product Model: HCM1000-48-48
  • Version: V1.3
  • Features: MPPT control, charge and discharge control, grid-tied system support, off-grid system support, energy storage system support, optional charge function, complete protection function, high-quality electrical components and parts, optional additional functions
  • Communication Interfaces:
  • RS232/RS485/RJ45/GPRS/Bluetooth/Zigbee

Product Usage Instructions

  • Avoid use in flammable or explosive environments.
  • Do not change electrical components yourself to avoid warranty issues.
  • Disconnect AC input and DC output before installation or maintenance.
  • Ensure good ventilation and heat dissipation.
  • Use copper cable for line connections with appropriate diameter.
  • Check existing wiring for good condition before use. Analyze fault reasons before restarting the controller after alarms.

Basic Information

  • Applicability to grid-tied, off-grid, and energy storage systems.
  • MPPT track point settable for optimal power output.
  • Optional charge function.
  • Complete protection function.
  • High-quality electrical components and parts.
  • Optional additional functions like PV control, wind speed measurement, rotational speed control, and temperature compensation.
  • Multiple communication interfaces available for monitoring (RS232/RS485/RJ45/GPRS/Bluetooth/Zigbee).

Product Structure
The product structure includes:

  • Battery terminal
  • Dump load terminal
  • Wind turbine terminal
  • Communication device port
  • Manual brake switch
  • Browse button
  • LCD display
  • Unload indicator light

Frequently Asked Questions (FAQ):

Q: What should I do if the controller alarms?
A: Do not restart the controller immediately. Analyze the fault reasons and repair them first before restarting.

Important Safety Warning

Before Using the controller, please read all instructions and cautionary markings on the unit and this manual. Store the manual where it can easily be accessed.
This manual includes all safety warnings, installation, and operation guidance of MWM wind controllers.

  • Before installing and using this controller, read all instructions and cautionary markings on the controller and all appropriate sections of this guide.
  • Do not use the machine in the place where has flammability and explosive gas/articles. Beware of flames and sparks.
  • Please Contact our after-sales person if the machine doesn’t work.
  • Do not change the electrical components and parts yourself, or we will not be responsible for the warranty items and related duties.
  • Please disconnect the AC input and DC output from controller before install or maintain the machine. Besides, do not touch the controller in 5 mins after disconnection.
  • Please install the machine indoor to avoid the rain water enter the controller inside.
  • Please keep good ventilation and heat dissipation.
  • Please install a circuit breaker outside the controller if conditions are allowed.
  • Please use copper cable for line connection, and choose the right diameter of cable according to the actual current.
  • To avoid a risk of fire and electric shock, make sure the existing wiring is in good condition and that the wire is connected tightly.
  • Do not restart the controller immediately when it alarms. Please analyze the fault reasons and repair them at first.

Basic Information

Introduction and Features
The MWM series wind power generation controller is the controller which integrates MPPT control and charge and discharge control. The power curve can be set by setting the wind turbine voltage and current, which can ensure the wind turbine work with the best power output all the time.

Features:

  • Can be applied to grid-tied system, off-grid system and grid-tied energy storage system. Charge function is optional.
  • MPPT track point settable
  • Complete protection function
  • Electrical components and parts in high quality.
  • Several functions are optional, such as PV control function, wind speed measure function, rotational speed control function and temperature compensation function.
  • RS232/RS485/RJ45/GPRS/Bluetooth/Zigbee optional. ( It can be monitored by app for those with GPRS/Bluetooth/RJ45 connection)

Product Structure

GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (2) GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (3)

Battery terminalManual brake switch
Dump load terminalBrowse button
Wind turbine terminalLCD display
Communication device portUnload indicator light

Product Installation

Installation Notes

  1. The machine should be kept indoors and well ventilated;
  2. Environment temperature: -20~+40℃; Humidity: <=95%,no condensing
  3. Altitude should not be more than 4000m (>1000 m derating according to the GB/T3859.2regulations).
  4. Avoid using the machine in direct sunlight, sun exposure, rain, humidity, acid fog, and dust.
  5.  The machine can only charge for the battery in the rated voltage range.
  6. The machine can only be connected to the wind turbine and PV with allowed power and voltage.GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (4)

Installation and Wiring

Installation Steps GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (5)

Installation Steps GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (6)

Electrical Connection

GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (7)
GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (8)Chart 6: System Overview
Please connect those parts according to the order of ①②③, and notice the following items.

  1. Connect Dump load to the controller terminal “DUMPLOAD” by using copper conductor cable.
  2. Connect the battery bank to the controller by the terminal which marks “BATTERY”. (do not reversed the connection of positive and negative terminals)
  3. When wind turbine is still or running in a low speed, connects its output cable to the “WIND INPUT” terminal on the controller.
  4.  Check all the connection to make sure they are connected rightly and tightly.

Operation Interface Introduction

LCD Display
After the power is connected, the whole screen is in a browsing status. It shows battery voltage, and can be changed to the following information by press related buttons.

GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (9)LCD Information Define GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (10) GREE MWM-Series-Module-Wind-Turbine-Controller-with-MPPT (1)

Trouble Shooting

Fault TypeDescriptionPossible reasons and solutions
 

 

 

 

 

 

No display on LCD

The connection between the battery and the controller is not tightCheck the wiring, and reconnect it.
DC breaker is not on between battery and controllerTurn on the breaker
 Low battery voltageThe system parameters are not matched correctly. Recheck the label and parameters on the machine.
The battery doesn’t work. Change a new one.
Battery is connected in wrong polarity to battery input terminals.Need change the internal fuse in controller, and reconnect the battery.
No chargingThe connection  cable between wind turbine and controller is loose.Reconnect and fix the cables.
Wind turbine output  voltage  hasn’t reached the charging voltage,Check whether the system voltage is reasonable.
Wind turbine is in “Brake” statusWait the wind turbine recover if it brakes automatically.

Press the button for 5s to release the brake status if it brakes by hand.

Battery is already fully charged.Check if the battery voltage has reached its output overvoltage.

Technical Parameters

ModelHCM1000-48-48
TypeBoost
Wind Turbine Input
Rated input power1kW
Rated input voltage48V
Input voltage range0~64V
Start charge voltage12Vdc (factory default, 8Vdc~64Vdc settable)
Rated input current21Adc
Brake by handKeep press the button for 5s to unload completely, and then recover by hand.
Switch “ON” the brake switch
Brake by over current21A (factory default, 0~25A settable)unload completely when reached the set current, and recover automatically after working 10mins.
Brake by overvoltageRefer to “output overvoltage” control
Charge Parameters
Rated battery voltage48Vdc
Start unload voltage56Vdc    (factory default, 44Vdc~64Vdc settable)
Complete unload voltage58Vdc    (factory default, add 2V to the start unload voltage)
Max. Output current21Adc
General Parameters
Rectifier modeUncontrolled rectifier
Display modeLCD
 

Display information

DC output voltage, wind turbine voltage/current/power.

For those with charge control function, Battery voltage is showed as well.

Monitoring modeRS232
Monitoring ContentsReal-time display: DC output voltage, wind turbine voltage/current/power.
For those with charge control function, Battery voltage is showed as well.
Parameter setting: Output overvoltage point, wind turbine over current point, wind turbine start voltage, and wind turbine brake settings.
Lightning protectionYES
Conversion efficiency≥92%
Static loss<2W
Ambient temperature-20℃~+40℃
Humidity0~90%, No condensing
Noise≤65dB
Cooling modeForced air cooling
Installation modeWall-mounted
Cover protection classIP42
Product dimension (W*H*D)300×375×145mm
Product net weight10kg
Dump load dimension (W*H*D)360*80*120mm
Dump load net weight2.8kg
Note: Part of parameters can be adjusted according to customer’s specific demand.

Warranty

The product shall be in warranty for one year from production. Please take contract as the final one if it has special terms on warranty.

Documents / Resources

GREE MWM Series Module Wind Turbine Controller with MPPT [pdf] User Manual
MWM Series Module Wind Turbine Controller with MPPT, MWM Series, Module Wind Turbine Controller with MPPT, Turbine Controller with MPPT, Controller with MPPT

References

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