GO SYSTEMELEKTRONIK BlueConnect Sensor Modules
Specifications
- Product Name: BlueConnect Modules with Supplement BlueConnect Plus Board
- Manual Version: 3.9
- Copyright: According to DIN ISO 16016
- Manufacturer: GO Systemelektronik GmbH
- Country of Origin: Germany
Product Usage Instructions
- Introduction
- This manual provides information on the BlueConnect Modules by GO Systemelektronik. These modules come in two variants: Sensor Module and Input-Output Module (I/O Module).
- Description of the BlueConnect Modules
- The BlueConnect Modules are designed to provide various functionalities for system operation. The Sensor Module and I/O Module offer different capabilities to enhance system performance.
- System Setup Examples
- The manual includes system setup examples to guide users on how to configure and utilize the BlueConnect Modules effectively.
- Installation and Setup
- Before installing the BlueConnect Modules, ensure correct electrical connections, protection against moisture and foreign bodies, and proper system heating management. Follow the manufacturer’s guidelines for a successful installation.
- Operation
- Once installed, refer to the manual for operating instructions specific to the Sensor Module or I/O Module. Familiarize yourself with the functionalities and settings to optimize system performance.
FAQs
- Q: Can I modify the contents of the manual?
- A: No, according to the copyright notice, any reproduction, distribution, or modification of the manual without express authorization is prohibited.
- Q: What should I do if the software does not function correctly?
- A: If you encounter software errors, contact GO Systemelektronik GmbH for support. They disclaim liability for any direct or indirect damage resulting from system operation.
“`
Manual BlueConnect Modules
with Supplement BlueConnect Plus Board
Version of this manual: 3.9 en www.go-sys.de
BlueConnect Copyright According to the protective notes of DIN ISO 16016 “The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of patent, utility model or design registration.”
Changes GO Systemelektronik GmbH retains the right to modify the contents of the manual without prior notice.
Liability exclusion GO Systemelektronik GmbH takes no responsibility for correct system operation under all possible operating conditions. It is not possible to guarantee that the software will function completely without error under all possible circumstances. GO Systemelektronik GmbH therefore disclaims all liability for any direct or indirect damage resulting from system operation or the contents of this manual.
Product observance Within the scope of our obligation for product observance GO Systemelektronik GmbH will endeavour to warn third parties about all identified dangers which could arise from the interaction between hardware and software and from the use of other components. Effective product observance is only possible with adequate information from the end user about the planned field of application and the hardware and software used. If the conditions of use change or if the hardware or software is changed, due to the complex relationships between hardware and software, it is no longer possible to describe all possible dangers and their effects on the total system, in particular on our system. This manual does not describe every possible property and combination of the system. For further information, please contact GO Systemelektronik GmbH.
Manufacturer’s declaration When installing the system, it is necessary to ensure correct electrical connection, protection against moisture and foreign bodies and excessive condensation, and system heating which can arise from both correct and incorrect use. It is the responsibility of the installer to ensure that the correct installation conditions are provided.
© GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: +49 431 58080-0 Fax: +49 431 58080-11 www.go-sys.de info@go-sys.de
Creation date: 11.12.2024 Version of this manual: 3.9 en File name: 486 CX00-BDA Manual BlueConnect 3p9 en.pdf
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BlueConnect
Introduction
This manual describes the BlueConnect Modules of GO Systemelektronik. BlueConnect Modules are available in two basic variants, as Sensor Module and as Input-Output Module (I/O Module).
At the completion of this manual, the following types of design were available:
Sensor-Modules
Article No.
Input-Output Modules
Article No.
Oxygen + Temp.
486 CS00-4
Current Input
486 CI00-AI2
pH + Temp.
486 CS00-5
Current Output
486 CI00-AO2
ISE + Temp.
486 CS00-7
RS232 Output Voltage 5 V
486 CI00-S05
ORP (Redox) + Temp.
486 CS00-9
RS232 Output Voltage 12 V
486 CI00-S12
Bus Module
486 CS00-MOD
RS485 Output Voltage 5 V
486 CI00-M05
Bus Module Turb. flow through 486 CS00-FNU
RS485 Output Voltage 12 V
486 CI00-M12
RS485 Output Voltage 24 V
486 CI00-M24
Relay
486 CI00-REL
Pulse Input
486 CI00-PI2
The type of version can be found on the sticker on the front of the housing or via the article number on the type plate on the right-hand side of the housing.
Note on the article numbers With the beginning of the year 2022, the BlueConnect Modules have been reassigned the article numbers listed above. The old article numbers are listed in Appendix B – Old Article Numbers.
Note on Text References References to passages in this document or to passages in other documents are marked in italics.
· 4.5 The Calibration Window e.g. refers to the section 4.5 in this document. The short form is 4.5.
The products of GO Systemelektronik are constantly being developed, therefore deviations between this manual and the delivered product can result. Please understand that no legal claims can be derived from the contents of this manual.
Caution: The BlueConnect Modules must be installed in such a way that they are not exposed to direct sunlight, rain or snow. Direct sunlight can lead to extreme temperatures, which significantly reduces the service life of electronic components.
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BlueConnect
Description of the BlueConnect Modules
The BlueConnect Modules
· Transmit the measured values of analog sensors via CAN bus and Modbus. · Transmit the measured values of Modbus sensors via CAN bus. · Transmit the measured values of sensors to a PLC. · Transmit the current values of analog current outputs via CAN bus and Modbus. · Generate current values from measured values. · Control an RS232 and RS485 interface via CAN bus. · Enable the control of relays with freely definable switching conditions. · Generate measurement values from pulsed signals. BlueConnect Modules are available in two basic variants, as Sensor Module and as Input-Output Module (I/O Module). The necessary settings are made on the BlueConnect board and with the enclosed BlueConnect configuration programme using a PC. see 4 Configuring the BlueConnect Modules with the Program Modbus Tool.exe The necessary settings for BlueConnect boards without a Modbus connection are made on the board and with the AMS program as part of the BlueBox PC software (and partly also via the BlueBox display).
2.1 System Setup Examples
Connection of analog sensors to a PLC system
Connection of analog sensors and Modbus sensors to a BlueBox System
Connection of analog sensors with additional power supply to a BlueBox System
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BlueConnect
Technical Data and Connections
General Information Voltage supply
Power consumption
Dimensions (LxWxH) Weight IP protection code Ambient temperature
10 32 VDC
Sensor Modules: typical 0.9 W Current Output Module: typical 0.9 W RS232 and RS485 Module: typical 0.9 W
plus Sensor consumption Current Output Module: typical 1.1 W plus load
Relay Module: Pull-in power typical 0.9 W Pulse Input Module: typical 0.9 W
124 x 115 x 63 mm
0.35 kg
IP66
-10 to +45 °C
Interfaces depending on version CAN bus Modbus RS232/RS485 Current input Current Output Relay output Pulse Input
Protocol is subset of CAN 2.0 Modbus RTU via serial interface RS485
Serial interface RS232/RS485 Resistance 50 4 20 mA Resistance < 600 4 20 mA Umax 48 V Imax per Relay 2 A Frequency (rising edge) or static
Bus Module: Modbus and CAN bus are galvanically isolated.
Current Input and Current Output Module: he two current inputs/outputs are galvanically isolated from the system, but not from each other.
RS232 and RS485 Module: RS232/RS485 and CAN bus are galvanically isolated.
Pulse Input Module: The two pulse inputs are galvanically isolated from the system, but not from each other.
Earth the module. This is the only way to ensure trouble-free measuring operation.
The earth connection is located on the left side of the housing.
3.1 Opening the Module Housing
Interior Cover Sticker with pin assignment see Appendix A Interior Cover Stickers
Turn the housing bracket to the right.
If necessary, use a suitable tool.
Loosen the screws (Torx T20).
Open housing cover to the left.
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BlueConnect
3.2 Cable Connections, Switch Positions and LEDs
see also Appendix A Interior Cover Stickers
· The module-specific assignment is shown on the sticker on the inside of the housing cover.
· The termination depends on the position of the module in the CAN bus/Modbus.
see also 3.3 Notes on termination of older BlueConnect Modules
Earth the module. This is the only way to ensure trouble-free measuring operation.
Sensor Module O2, pH, ISE, ORP
The Modbus interface is optional.
Bus Module
Current Input Module 2x 4 20 mA
The Modbus interface is optional.
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BlueConnect
Current Output Module 2x 4 20 mA
The Modbus interface is optional.
RS232 Module
OFF
ON
ABCD COM1 COM2
COM3 COM4
COM5 COM6
Setting the COM Port with the DIP switches Factory setting: COM2 (COM Port 2)
RS485 Module
OFF
ON
ABCD
COM1
COM2
COM3
COM4
COM5
COM6
Setting the COM Port with the DIP switches Factory setting: COM2 (COM Port 2)
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BlueConnect
Relay Module
The Modbus interface is optional.
Relay outputs Umax = 48 V Imax = 2 A per Relay
Pulse Input Module
unassigned assigned NPN PNP
Jumper assignment Factory setting: NPN The Modbus interface is optional.
LED-Functions
LED Power: Supply voltage is present LED 1: Flashing frequency 0.5 Hz, main processor is in operation LED 2: Data transmission Modbus/RS232/RS485 LED 3: Data transmission CAN bus
Functionality of a cable clamp
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BlueConnect
3.3 Notes on Termination of Older BlueConnect Modules
· Older modules have no slide switches on the board.
GND Power CAN-L CAN-H
With older BlueConnect Senor and Bus Modules, the termination of CAN bus and
Modbus is done via the configuration program Modbus Tool.exe.
see 4.13 Configuring Older Bus Modules · Older modules are not terminated at the factory.
!
120
If there is no possibility to terminate the CAN bus via the configuration program: CAN bus termination by means of a resistor of approx. 120 on the open terminals X4
for CAN-H and CAN-L on slot X4. Modbus termination by means of a resistor of approx. 120 on the open terminals for TX/RX+ and TX/RX- on slot X3.
Example CAN bus
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BlueConnect
3.3 PIN Assignment
see also Appendix A Interior Cover Stickers
If the two terminals of slot X9 are not occupied, the open input must be terminated with a resistance of approx. 1.2 k (except for O2/Temp, here approx. 27 k).
X8
X9
X8
X9
X8
X9
+
pH-Glass Temp.
X8
X9
+
ISE
Temp.
X8
X9
+
ORP
Temp.
X4 CAN bus
GND Power CAN-L CAN-H
WH BK
BN (O2+) BU (O2-)
WH GN YE/GN RD TR (+)
pH-Glass/Temp. X3 Modbus
O2/Temp.
X3 Modbus
X3 Modbus
X3 Modbus
X3 Modbus
PE GND Power TX/RX TX/RX+
GY WH BN BU BK
BK BN RD PK WH
GN BK RD BN OR
GN BK RD BN OR
Modbus BlueTrace 461 6200 (Oil) 461 6300 (Crude oil) 461 6780 (Turb.)
Modbus BlueEC 461 2092 (Cond.)
Modbus O2 461 4610
Modbus Turb. 461 6732
The old BlueEC cable had the colours BK BN WH BU. see Interior Cover Sticker and Data Sheet BlueEC
X8/X9
X6/X7
X3
Current input
Current output
X6 Relay
X6/X7 Pulse
GND NPN PNP 24 V
TP2 NO2 NC2 TP1 NO1 NC1
PE GND Power
RX RX-
TX TX+
OUT OUT+
IN IN+ GND 24 V
RS232 RS485
3.4 PIN Assignment CAN Bus at the BlueBox
BlueBox T4
1
2
Panel socket (M12, female)
1
CAN-H
2
CAN-L
3
4
3
4
+24 VDC GND 24 V
Mainboard of the BlueBox R1 and BlueBox Panel Slot X07 (BlueBox R1) or Slot X4 (BlueBox Panel) see Manual BlueBox R1 and Panel
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BlueConnect Configuring the Modules
4 Configuring the BlueConnect Modules with the Program Modbus Tool.exe
This chapter describes the operation of the BlueConnect configuration program Modbus Tool.exe of GO Systemelektronik with the article number 420 6500 in software version 1.10. For example, you can use it (depending on the type of module and sensor) to read out sensor information, assign a Modbus address, calibrate the sensor and display measurement values. On older Sensor and Bus Modules without slide switches, the Modbus (RS485) and the CAN bus can be terminated.1
The configuration of the Bus Module is done automatically. The exception here are older bus modules, see 4.13 Configuring Older Bus Modules. The configuration of the Bus Module Turbidity flow through is done at the BlueBox and is not described here.
The configuration of the Relay and Sensor Modules can also be done via the menu operation on the BlueBox and with the BlueBox PC Software.
The configuration of the Current Modules can also be done via the menu operation on the BlueBox and with the BlueBox PC Software.
The configuration of the RS232 Modules is done via DIP switches. see 3.2 Cable Connections, Switch Positions and LEDs there RS232 Module and RS485 Module
Decimal separator is the comma.
The program is executable under Windows 7 and newer. An Installation is not necessary, the program starts when Modbus Tool.exe is called up. The program automatically detects the connected modules with their sensors. Modbus Tool.exe is included with every BlueConnect Module. 2 In the program windows, the internal designations of the modules are used:
· | pH + Temp. = BlueConnect pH | ISE + Temp. = BlueConnect ISE | | ORP + Temp. = BlueConnect Redox |
· | Oxygen = BlueConnect O2 | Conductivity = Conductivity | Oil in Water = BlueTrace Oil in Water | | Turbidity = BlueTrace Turbidity |
· | Current Input Module = BlueConnect Current In | Current Output Module = BlueConnect Current Out | | Relay Module = BlueConnect Relay | Pulse Input Module = BlueConnect Pulse Input |
4.1 Preparation
In order for your PC to communicate with a Modbus sensor, you need a converter from RS485 to USB and driver software. As an example, here is the Modbus USB3 converter of GO Systemelektronik (Article No. 486 S810) with the driver software at: https://ftdichip.com/drivers/d2xx-drivers there ,,D2XX Drivers” The driver software creates a virtual COM Port in the Windows system e.g. “USB Serial Port (COMn)”.
Converter Slot X1 connected with BlueConnect Module Slot X3
In case of communication problems: · Check the earthing of the converter. · Install the latest driver software.
Board of the converter Earth the converter.
Opening the converter housing: see 3.1 Opening the Module Housing
1 see also 3.3 Notes on Termination of Older BlueConnect Modules 2 If not, contact GO Systemelektronik.
3 USB 2.0 and newer
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BlueConnect Configuring the Modules 4.2 Title Bar and Menu Bar
Modbus Tool V1.07
File Language Exit English Deutsch
minimises the window
Title bar Menu bar
closes the program selects the program language
4.3 The Start Window (Modbus Connection)
The Modbus connection window opens. Click on button <Start> . The Select Port window opens with a selection option for the CON Ports existing on your computer. Here you must select the correct COM Port for communication with the converter.
The COM Port of the converter is displayed in the Windows Device Manager: USB Serial Port (COMn)
The program detects the connected BlueConnect Module. Via <Change COM Port> you can change the COM Port.
Modbus Tool V1.07
File Language
Serial Communication Modbus
Start
Search for Sensor/Module
Change COM Port
Modbus Slave ID
Reset ID to 1
Change ID
COM 1 selected
The default Modbus Slave ID of a BlueConnect Sensor Module is 1 and does not need to be changed.
In special cases contact GO Systemelektronik.
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BlueConnect Configuring the Modules 4.4 The Info Window After the program has detected the connected module (here Redox/ORP), the module info window opens.
Modbus Tool V1.07
File Language
Serial Communication Modbus
BlueConnect Redox Info Parameter Calibration Measuring
Data Processing Data
Device Firmware Version Serial Number Modbus Slave ID Baudrate Production Date
BlueConnect Redox 2.12 99 1 9600 25.10.2021
COM 1 selected
4.5 The Calibration Window
A calibration compares the value pairs of the measured sensor raw values and allocated reference values from calibration liquids. These value pairs are taken as points in a coordinate system. The curve of a 1. to 5. Order polynomial is placed through these points as accurately as possible; this is how the calibration polynomial is created.
Example with a 2. Order polynomial:
Calibration table Calibration coefficients
A raw sensor value is the uncalibrated sensor measurement value or the uncalibrated current input value.
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BlueConnect Configuring the Modules
4.5.1 The Calibration Table
There are two ways to enter the raw values:
· manual input
gives the possibility to calculate hypothetical calibrations
· measurement value transfer current measured raw values for the actual calibration
The reference values are always entered manually. You can set up to 10 value pairs.
,,measured value [ppm]” is the reference value from a calibration liquid.
Note: Decimal separator is the comma; dots are not accepted.
Manual input: not
activated:
Measure
After opening the calibration view the calibration table has only one row. Click the cursor into the “raw value” cell and enter the first raw value, click the cursor into the “measured value” cell and enter the first reference value, or vice versa.
Measurement value transfer: activated:
Measure
After first opening the calibration view the calibration table has only one row. Click the cursor on the first row pushbutton : As long as the row pushbutton is active the current measurement raw value appears in the “raw value” cell. Click the cursor into the “measured value cell” and enter the first reference value.
To create a new row, click the cursor into the last row with Row pushbuttons an entry and press the ENTER-key.
To delete a row, delete all row entries and click in another row.
Order:
Order means the order/degree of the calibration polynomial. Click on one of the Order buttons 1 to 5 to get the best fit.
apply coefficients
The graph of the calibration polynomial is displayed. Writes the calculated coefficient values into the sensor.
4.6 The Measurement Value Window
Modbus Tool 1.07 File Language
read read
Starts and stops the measurement value display.
Serial Communication
Modbus
BlueConnect Redox
Info Parameter Calibration
Redox
mV read
Measuring
Temperature
°C
Data Processing
Data
Display of the current measurement values
The measurement values are updated every second.
COM 1 selected
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BlueConnect Configuring the Modules 4.7 The Measurement Value Recording Window
Modbus Tool V1.07 File Language
Serial Communication Modbus
BlueConnect Redox Info Parameter Calibration Measuring
Data Processing Data
Sensor live data Redox
Temperature
read
COM 1 selected
Data Logger Interval 1 s
save (csv format)
read read
Starts and stops the running measurement value display.
Interval 1 s
Drop-down field for input/selection of the recording interval
save (csv format) Opens a window for entering the storage path of a csv file. After the file has been created, the recording of the measurement values into the csv file starts.
The button changes to:
save (csv format)
At the bottom right of the program window this appears:
Data Logger running Stop
Click on <Stop> stops the data recording.
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BlueConnect Configuring the Sensor Modules 4.8 Configuring the Sensor Modules 4.8.1 The Parameter Window
Modbus Tool V1.07
File Language
Serial Communication Modbus
BlueConnect O2 Info Parameter Calibration Measuring
Data Processing Data
RS485 / CAN Termination
O2
Coefficients O2 Coefficient A0 -4,975610E-01
A1 1,488027E+00 Pressure A2 -9,711752E-02
Salinity A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00
on mg/l
o ff
%
Coefficients Temperature A0 -1.406720E+01 A1 5.594206E-02 A2 -3.445109E-05 A3 1.625741E-08 A4 -3.872879E-12 A5 3.711060E-16 write changes
COM 1 selected
RS485 / CAN Termination Switches the termination of the Modbus (RS485) and the CAN bus on/off. Applies only to older BlueConnect Modules, the newer ones are terminated with slide switches on the board, see 3.2 Cable Connections, Switch Positions and LEDs there also Note on termination of older BlueConnect Modules. Newer modules with slide switches ignore the setting.
O2
Only visible with O2 Sensor Modules.
Selection mg/l or % Saturation
This selection determines the type of calibration (see 4.8.2 The Calibration Window O2) and how
the measurement value is stored and displayed
Coefficients O2
Calibration coefficients, the displayed values are from the Calibration function, see 4.4 The Calibration Window.
Coefficients Temperature Only visible with Sensor Modules. Factory calibration coefficients of an assigned temperature sensor. If necessary, you can determine the offset here via the Coefficient A0.
write changes
Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.
Note: Decimal separator is the comma; if a dot is entered, an error message appears.
In this case, the internal temperature sensor of the O2 Sensor.
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BlueConnect Configuring the Sensor Modules
4.8.2 The Calibration Window O2
Serial Communication Modbus
BlueConnect O2 Info Parameter Calibration
The calibration of the O2 sensor is a two-point calibration (calibration degree 0 polynomial). One point is the zero point, the other is determined by the saturation in air (100 %) or a pair of measured values from the measurement value of the sensor and the measurement value of a reference measurement device in the same measurement medium.
Measuring
Data Processing
Data
Oxygen
mV
Oxygen
mV
Temperature
°C
read
Temperature
°C
read
Reference [mg/l]
mg/l
Reference calibration
mg/l Calibration
100% Calibration Saturation calibration
read read
Starts and stops the measurement display, the measurement values are displayed every second.
Reference calibration Prerequisite: Setting O2 Unit mg/l
see 4.8.1The Parameter Window
1. Click on <Start>
2. Immerse the oxygen sensor in your measurement medium and wait, until the displayed values are stable.
3. Entering1 the oxygen content of the measurement medium according to the reference measuring device
4. Click on <mg/l Calibration>.
5. The calibration is completed.
Saturation calibration Prerequisite: Setting O2 Unit %
see 4.8.1 The Parameter Window
1. Click on <Start>.
2. Hold the oxygen sensor in the air.2 Wait at least 10 minutes until the displayed values are stable.
3. Click on <100% Calibration>.
4. The calibration is completed.
Note: Decimal separator is the comma; if a dot is entered, an error message appears.
1 Decimal separator is the comma; if a full stop is entered, an error message appears.
2 The galvanic cell for oxygen measurement is located at the bottom of the sensor body, the temperature sensor is near the center. Therefore, a saturation calibration in the air can only be carried out when the entire sensor body has reached the temperature of the ambient air. The larger the difference in temperature between the measuring medium and the ambient air, the greater the time required for a temperature adjustment (30 minutes or more, if applicable). The temperature adjustment can be accelerated by immersing the sensor in water, which has approximately the temperature of the ambient air, before performing the saturation calibration. Moreover, abrupt temperature changes (e.g., by direct exposure to the sun) must be avoided.
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BlueConnect Configuring the Current Input Module 4.9 Configuring the Current Input Module The Current Input Module has two current inputs with 4 20 mA. For calibration of the current inputs see 4.5 and 4.5.1.
Parameter window of the Current Input Module
Modbus Tool V1.06
File
Serial Communication Modbus
BlueConnect Current In Info Parameter Calibration Measuring
Data Processing Data
Coefficients Current 1 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00
Coefficients Current 2 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00 write changes
COM 1 selected
Coefficients Current 1 Calibration coefficients, the displayed values are from the Coefficients Current 2 Calibration function, see 4.4 The Calibration Window.
write changes Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.
Note: Decimal separator is the comma; if a dot is entered, an error message appears.
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BlueConnect Configuring the Current Output Module 4.10 Configuring the Current Output Module The Current Output Module has two current outputs with 4 20 mA. For calibration of the current outputs see 4.5 and 4.5.1.
Parameter window of the Current Output Module
Modbus Tool V1.06
File
Serial Communication Modbus
BlueConnect Current Out Info Parameter Calibration Measuring
Data Processing Data
Coefficients Current 1 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00
Current Output 1 set
Coefficients Current 2 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00 write changes
Current Output 1 set
COM 1 selected
Coefficients Current 1 Coefficients Current 2
write changes
Calibration coefficients, the displayed values are from the Calibration function, see 4.5 The Calibration Window.
Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.
Current Output 1 For test purposes, you can enter input values here. Current Output 1 By clicking on set the module outputs the corresponding current value.
Resetting to the operating state is done by disconnecting the module from the supply voltage.
Note: Decimal separator is the comma; if a dot is entered, an error message appears.
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BlueConnect Configuring the Relay Module 4.11 Configuring the Relay Module The Relay Module has two relays.
Parameter window of the Relay Module
Modbus Tool V1.10
File Language
Serial Communication Modbus
BlueConnect Relay Info Parameter
Coefficients Relay 1 A0 0,000000E+00 A1 1,000000E+00
Coefficients Relay 2 A0 0,000000E+00 A1 1,000000E+00
write changes
COM 1 selected
Relay 1
Relay 2
set
set
Coefficients Relay 1 You can change the switching value via these
Coefficients Relay 2 coefficients (y = A0 + A1x).
Factory setting: A0 = 0 A1 = 1
write changes
Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.
Relay 1 Relay 2
For test purposes, you can enter input values here (usually 0 and 1). These input values correspond to the values transmitted by the BlueBox.
Click on set switches the relay or not.
Resetting to the operating state is done by disconnecting the module from the supply voltage.
Note: Decimal separator is the comma; if a dot is entered, an error message appears.
The BlueBox transmits values to the relay module. If these values are not changed by the above-mentioned coefficients (i.e. A0 0 and/or A1 1), a relay switches at transmitted values of 0.5. Normally, the transmitted values are limited to 0 and 1 with the BlueBox PC Software and are set with the BlueConnect factory settings (see above).
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BlueConnect Configuring the Pulse Input Module 4.12 Configuring the Pulse Input Module The Pulse Input Module has two pulse inputs.
Parameter window of the Pulse Input Module (in factory setting)
Modbus Tool V1.10
File Language
Serial Communication Modbus
BlueConnect Pulse Input Info Parameter Measuring
Data Processing Data
Sensor Type Input 1 Static Input
Debounce Timeout Input 1
10
ms (0-255)
Interval Input 1
5
s
Coefficients Pulse 1 A0 0,000000E+00 A1 1,000000E+00 A2 0,000000E+00 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00
Sensor Type Input 2 Static Input
Debounce Timeout Input 2
10
ms (0-255)
Interval Input 2
5
s
Coefficients Pulse 2 A0 0,000000E+00 A1 1,000000E+00 A2 0,000000E+00 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00
write changes
COM 1 selected
Sensor Type Input 1 Sensor Type Input 2
Clicking on opens a drop-down menu for selecting the input type:
· Static input
· Frequency (edge trigger) Triggering on the rising edge.
· Frequency (debounced) Triggering on the rising edge with debounce dead time as entered.
· Watchdog (only CAN) If there is no pulse in the entered measuring interval, a measurement value of 0 is output at the CAN bus interface, otherwise 1.
Debounce Timeout input 1 Entering the timeout after triggering in ms [0 255] Debounce Timeout input 2
Interval Input 1 Interval Input 2
Entering the Measurement Interval in s In the factory setting of the coefficients (see picture above), the measurement value is the number of pulses in the measurement interval.
Coefficients Pulse 1 Entering the coefficients Coefficients Pulse 2 Is used to adapt to the pulse generator and to convert the measured value of
the measurement value (e.g. Hz to l/min).
write changes
Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.
Note: Decimal separator is the comma; if a dot is entered, an error message appears.
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BlueConnect Configuring Older Bus Modules 4.13 Configuring Older Bus Modules
Modbus Tool 1.00 File
Serial Communication Modbus
BlueConnect Modbus-CAN Info Parameter
RS485 Termination
on
CAN Termination
on
o ff
write
o ff
write
Sensor
Turbidity GO flow through BlueEC BlueTrace Oil in Water Optical O2 BlueTrace Turbidity
write
COM 1 selected
Older BlueConnect Bus Modules do not have slide switches on the board. Here, the termination is done via the Parameter Window.
RS485 Termination Selection Modbus (RS485) termination selection on/off
CAN Termination Selection CAN bus termination on/off
write
Writes the selected termination into the module memory.
Settings that have not yet been saved are marked in red.
Only applies to older BlueConnect Bus Modules, the newer ones are terminated with slide switches on the board, see 3.2 Cable Connections, Switch Positions and LEDs and also 3.3 Notes on Termination of Older BlueConnect Modules. Newer modules with slide switches ignore the setting.
With older BlueConnect Bus Modules, connected Modbus sensors are not automatically detected. The appropriate sensor identifier must be selected via the drop-down menu.
write
Writes the selected sensor identifier into the module memory.
Settings that have not yet been saved are marked in red.
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BlueConnect Modbus-Addresses Sensor Modules 5
Modbus Addresses Overview of the Sensor Modules
BlueConnect O2 486 CS00-4 Modbus Addresses Overview
31.8.2021
Address Parameter name Range
0x00
Device ID
104
0x01
Firmware Version 100 9999
0x02
Serial No.
0 65535
0x03
Modbus Slave ID 1 230
0x04
Baud rate
0 2
0x05
Production date ddmmyyyy
Meaning 104 BlueConnect O2 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date
Data type Short Short Short Short Short Short x 2
Authorisation R R R R/W R R
Address Parameter name
0x14
A0
0x16
A1
0x18
A2
0x1A A3
0x1C A4
0x1E A5
Range 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff
Meaning Cal Coefficient
Air Pressure Salinity
Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W
Address Parameter name 0xD0 Measuring Unit
Range 0 1
Meaning
0: mg/l 1: %
Data type Short
Authorisation R/W
Address Parameter name 0x101 O2 [mg/l or %] 0x104 Temperature [°C]
Range 0 0xffffffff 0 0xffffffff
Data type Authorisation 32 Bit Float R 32 Bit Float R
Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]
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BlueConnect Modbus-Addresses Sensor Modules BlueConnect pH 486 CS00-5 Modbus Addresses Overview
10.5.2022
Address Parameter name
0x00
Device ID
0x01
Firmware Version
0x02
Serial No.
0x03
Modbus Slave ID
0x04
Baud rate
0x05
Production date
Range 103 100 9999 0 65535 1 230 0 2 ddmmyyyy
Meaning 103 BlueConnect pH 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date
Data type Short Short Short Short Short Short x 2
Authorisation R R R R/W R R
Address Parameter name
0x14
A0
0x16
A1
0x18
A2
0x1A A3
0x1C A4
0x1E A5
Range 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff
Meaning Cal Coefficient A0 Cal Coefficient A1 Cal Coefficient A2 Cal Coefficient A3 Cal Coefficient A4 Cal Coefficient A5
Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W
Address Parameter name 0x101 pH 0x104 Temperature [°C]
Range 0 0xffffffff 0 0xffffffff
Data type Authorisation 32 Bit Float R 32 Bit Float R
Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]
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BlueConnect Modbus-Addresses Sensor Modules BlueConnect ISE 486 CS00-7 Modbus Addresses Overview
10.5.2022
Address Parameter name
0x00
Device ID
0x01
Firmware Version
0x02
Serial No.
0x03
Modbus Slave ID
0x04
Baud rate
0x05
Production date
Range 105 100 9999 0 65535 1 230 0 2 ddmmyyyy
Meaning 103 BlueConnect ISE 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date
Data type Short Short Short Short Short Short x 2
Authorisation R R R R/W R R
Address Parameter name
0x14
A0
0x16
A1
0x18
A2
0x1A A3
0x1C A4
0x1E A5
Range 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff
Meaning Cal Coefficient A0 Cal Coefficient A1 Cal Coefficient A2 Cal Coefficient A3 Cal Coefficient A4 Cal Coefficient A5
Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W
Address Parameter name 0x101 ISE [mg/l] 0x104 Temperature [°C]
Range 0 0xffffffff 0 0xffffffff
Data type Authorisation 32 Bit Float R 32 Bit Float R
Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]
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BlueConnect Modbus-Addresses Sensor Modules BlueConnect Redox 486 CS00-9 Modbus Addresses Overview
10.5.2022
Address Parameter name
0x00
Device ID
0x01
Firmware Version
0x02
Serial No.
0x03
Modbus Slave ID
0x04
Baud rate
0x05
Production date
Range 106 100 9999 0 65535 1 230 0 2 ddmmyyyy
Meaning 106 BlueConnect Redox 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date
Data type Short Short Short Short Short Short x 2
Authorisation R R R R/W R R
Address Parameter name
0x14
A0
0x16
A1
0x18
A2
0x1A A3
0x1C A4
0x1E A5
Range 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff 0 0xffffffff
Meaning Cal Coefficient A0 Cal Coefficient A1 Cal Coefficient A2 Cal Coefficient A3 Cal Coefficient A4 Cal Coefficient A5
Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W
Address Parameter name 0x101 Redox [mV] 0x104 Temperature [°C]
Range 0 0xffffffff 0 0xffffffff
Data type Authorisation 32 Bit Float R 32 Bit Float R
Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]
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BlueConnect Modbus-Addresses Pulse Input Module 6 Modbus Addresses Overview Pulse Input 486 CI00-PI2
10.5.2022
Address Parameter name Range
Meaning
Data type Authorisation
0x00
Device ID
112
112 BlueConnect Pulse Input Short
R
0x01
Firmware Version 100 9999 100 = 1.00, 2410 = 24.1
Short
R
0x02
Serial No.
0 65535 Serial Number
Short
R
0x03
Modbus Slave ID 1 230
Modbus Address
Short
R/W
0x04
Baud rate
0 2
0 = 9600 8N1
Short
R
0x05
Production date ddmmyyyy Date
Short x 2 R
Pulse Input 1 Address Parameter name
Range
Meaning
Data type Authorisation
0x14
A0
0 0xffffffff Cal Coefficient A0
32 Bit Float R/W
0x16
A1
0 0xffffffff Cal Coefficient A1
32 Bit Float R/W
0x18
A2
0 0xffffffff Cal Coefficient A2
32 Bit Float R/W
0x1A A3
0 0xffffffff Cal Coefficient A3
32 Bit Float R/W
0x1C A4
0 0xffffffff Cal Coefficient A4
32 Bit Float R/W
0x1E A5
0 0xffffffff Cal Coefficient A5
32 Bit Float R/W
Pulse Input 2 Address Parameter name
Range
Meaning
Data type Authorisation
0x24
A0
0 0xffffffff Cal Coefficient A0
32 Bit Float R/W
0x26
A1
0 0xffffffff Cal Coefficient A1
32 Bit Float R/W
0x28
A2
0 0xffffffff Cal Coefficient A2
32 Bit Float R/W
0x2A A3
0 0xffffffff Cal Coefficient A3
32 Bit Float R/W
0x2C A4
0 0xffffffff Cal Coefficient A4
32 Bit Float R/W
0x2E A5
0 0xffffffff Cal Coefficient A5
32 Bit Float R/W
Address Parameter name 0x101 Messwert Puls Input 1 0x104 Messwert Puls Input 2
Range 0 0xffffffff 0 0xffffffff
Data type Authorisation 32 Bit Float R 32 Bit Float R
Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]
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BlueConnect Supplement BlueConnect Plus Board
Supplement BlueConnect Plus Board
The BlueConnect Plus board can be equipped with up to four BlueConnect boards. The BlueConnect Plus board can be installed internally in a BlueBox as well as in a sensor module. The connection is made via the CAN bus connection. The individual BlueConnect boards appear as DAM (Data Acquisition Module) in the BlueBox System. The necessary settings of BlueConnect boards without Modbus connection are not made with the BlueConnect configuration program, but with the AMS program as part of the BlueBox PC Software (and partly also via the display control on the BlueBox). A BlueConnect board is mounted with 4 hex socket screws ( 3 mm) each. The board slots 1 to 4 can be equipped with BlueConnect boards as desired. In this example, slot 1 is equipped with a bus board and slot 2 with an RS232 board.
The connection to the BlueBox System is made via the CAN bus connection X1. An additional voltage supply can be connected via connection X2. The LED lights up when the BlueConnect Plus board is supplied with voltage. The CAN bus connection of the BlueConnect boards is made via the pin headers at slots 1 to 4.
The CAN bus termination of the BlueConnect Plus board is done with the slide switch to the right of the CAN bus connection of the last BlueConnect board in the sequence (here on slot 2).
Terminal assignment:
Clamp socket X1 CAN bus
Clamp socket X2 Voltage supply
1 2 3 4
1 2
Pin header
4
GND
3
Power
2
CAN-L
1
CAN-H
GND24 +24 V
GND +24 V CAN-L CAN-H
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BlueConnect Interior Cover Stickers Appendix A Interior Cover Stickers
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BlueConnect Interior Cover Stickers
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BlueConnect Old Article Numbers Appendix B Old Article Numbers
Sensor Modules Oxygen + Temp. pH + Temp. ISE + Temp. ORP (Redox) + Temp.
Article No. old 486 C000-4 486 C000-5 486 C000-7 486 C000-9
Bus Module
Bus Module Turbidity
(Turbidity flow through)
Article No. old 486 C000-MOD
Article No. old 486 C000-TURB
Current Modules Current Input Current Output
Article No. old 486 C000-mAI 486 C000-mAO
RS232 Modules Output Voltage 5 V Output Voltage 12 V
Article No. old 486 C000-RS05 486 C000-RS12
Relay Module
Article No. old 486 C000-REL
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Documents / Resources
 |
GO SYSTEMELEKTRONIK BlueConnect Sensor Modules [pdf] Instruction Manual 486_cx00-bda, 3p9, BlueConnect Sensor Modules, BlueConnect, Sensor Modules, Modules |