GO-SYSTEMELEKTRONIK-LOGO

GO SYSTEMELEKTRONIK BlueConnect Sensor Modules

GO-SYSTEMELEKTRONIK-BlueConnect-Sensor-Modules-PRODUCT

Specifications

  • Product Name: BlueConnect Modules with Supplement BlueConnect Plus Board
  • Manual Version: 3.9
  • Copyright: According to DIN ISO 16016
  • Manufacturer: GO Systemelektronik GmbH
  • Country of Origin: Germany

Product Usage Instructions

  • Introduction
    • This manual provides information on the BlueConnect Modules by GO Systemelektronik. These modules come in two variants: Sensor Module and Input-Output Module (I/O Module).
  • Description of the BlueConnect Modules
    • The BlueConnect Modules are designed to provide various functionalities for system operation. The Sensor Module and I/O Module offer different capabilities to enhance system performance.
  • System Setup Examples
    • The manual includes system setup examples to guide users on how to configure and utilize the BlueConnect Modules effectively.
  • Installation and Setup
    • Before installing the BlueConnect Modules, ensure correct electrical connections, protection against moisture and foreign bodies, and proper system heating management. Follow the manufacturer’s guidelines for a successful installation.
  • Operation
    • Once installed, refer to the manual for operating instructions specific to the Sensor Module or I/O Module. Familiarize yourself with the functionalities and settings to optimize system performance.

FAQs

  • Q: Can I modify the contents of the manual?
    • A: No, according to the copyright notice, any reproduction, distribution, or modification of the manual without express authorization is prohibited.
  • Q: What should I do if the software does not function correctly?
    • A: If you encounter software errors, contact GO Systemelektronik GmbH for support. They disclaim liability for any direct or indirect damage resulting from system operation.

“`

Manual BlueConnect Modules
with Supplement BlueConnect Plus Board
Version of this manual: 3.9 en www.go-sys.de

BlueConnect Copyright According to the protective notes of DIN ISO 16016 “The reproduction, distribution and utilization of this document as well as the communication of its contents to others without express authorization are prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of patent, utility model or design registration.”
Changes GO Systemelektronik GmbH retains the right to modify the contents of the manual without prior notice.
Liability exclusion GO Systemelektronik GmbH takes no responsibility for correct system operation under all possible operating conditions. It is not possible to guarantee that the software will function completely without error under all possible circumstances. GO Systemelektronik GmbH therefore disclaims all liability for any direct or indirect damage resulting from system operation or the contents of this manual.
Product observance Within the scope of our obligation for product observance GO Systemelektronik GmbH will endeavour to warn third parties about all identified dangers which could arise from the interaction between hardware and software and from the use of other components. Effective product observance is only possible with adequate information from the end user about the planned field of application and the hardware and software used. If the conditions of use change or if the hardware or software is changed, due to the complex relationships between hardware and software, it is no longer possible to describe all possible dangers and their effects on the total system, in particular on our system. This manual does not describe every possible property and combination of the system. For further information, please contact GO Systemelektronik GmbH.
Manufacturer’s declaration When installing the system, it is necessary to ensure correct electrical connection, protection against moisture and foreign bodies and excessive condensation, and system heating which can arise from both correct and incorrect use. It is the responsibility of the installer to ensure that the correct installation conditions are provided.

© GO Systemelektronik GmbH Faluner Weg 1 24109 Kiel Germany Tel.: +49 431 58080-0 Fax: +49 431 58080-11 www.go-sys.de info@go-sys.de

Creation date: 11.12.2024 Version of this manual: 3.9 en File name: 486 CX00-BDA Manual BlueConnect 3p9 en.pdf

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BlueConnect

Introduction

This manual describes the BlueConnect Modules of GO Systemelektronik. BlueConnect Modules are available in two basic variants, as Sensor Module and as Input-Output Module (I/O Module).
At the completion of this manual, the following types of design were available:

Sensor-Modules

Article No.

Input-Output Modules

Article No.

Oxygen + Temp.

486 CS00-4

Current Input

486 CI00-AI2

pH + Temp.

486 CS00-5

Current Output

486 CI00-AO2

ISE + Temp.

486 CS00-7

RS232 Output Voltage 5 V

486 CI00-S05

ORP (Redox) + Temp.

486 CS00-9

RS232 Output Voltage 12 V

486 CI00-S12

Bus Module

486 CS00-MOD

RS485 Output Voltage 5 V

486 CI00-M05

Bus Module Turb. flow through 486 CS00-FNU

RS485 Output Voltage 12 V

486 CI00-M12

RS485 Output Voltage 24 V

486 CI00-M24

Relay

486 CI00-REL

Pulse Input

486 CI00-PI2

The type of version can be found on the sticker on the front of the housing or via the article number on the type plate on the right-hand side of the housing.

Note on the article numbers With the beginning of the year 2022, the BlueConnect Modules have been reassigned the article numbers listed above. The old article numbers are listed in Appendix B – Old Article Numbers.
Note on Text References References to passages in this document or to passages in other documents are marked in italics.
· 4.5 The Calibration Window e.g. refers to the section 4.5 in this document. The short form is 4.5.
The products of GO Systemelektronik are constantly being developed, therefore deviations between this manual and the delivered product can result. Please understand that no legal claims can be derived from the contents of this manual.
Caution: The BlueConnect Modules must be installed in such a way that they are not exposed to direct sunlight, rain or snow. Direct sunlight can lead to extreme temperatures, which significantly reduces the service life of electronic components.

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BlueConnect

Description of the BlueConnect Modules

The BlueConnect Modules
· Transmit the measured values of analog sensors via CAN bus and Modbus. · Transmit the measured values of Modbus sensors via CAN bus. · Transmit the measured values of sensors to a PLC. · Transmit the current values of analog current outputs via CAN bus and Modbus. · Generate current values from measured values. · Control an RS232 and RS485 interface via CAN bus. · Enable the control of relays with freely definable switching conditions. · Generate measurement values from pulsed signals. BlueConnect Modules are available in two basic variants, as Sensor Module and as Input-Output Module (I/O Module). The necessary settings are made on the BlueConnect board and with the enclosed BlueConnect configuration programme using a PC. see 4 Configuring the BlueConnect Modules with the Program Modbus Tool.exe The necessary settings for BlueConnect boards without a Modbus connection are made on the board and with the AMS program as part of the BlueBox PC software (and partly also via the BlueBox display).
2.1 System Setup Examples
Connection of analog sensors to a PLC systemGO-SYSTEMELEKTRONIK-BlueConnect-Sensor-Modules-FIG- (1)
Connection of analog sensors and Modbus sensors to a BlueBox SystemGO-SYSTEMELEKTRONIK-BlueConnect-Sensor-Modules-FIG- (2)
Connection of analog sensors with additional power supply to a BlueBox SystemGO-SYSTEMELEKTRONIK-BlueConnect-Sensor-Modules-FIG- (3)

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BlueConnect

Technical Data and Connections

General Information Voltage supply
Power consumption
Dimensions (LxWxH) Weight IP protection code Ambient temperature

10 ­ 32 VDC
Sensor Modules: typical 0.9 W Current Output Module: typical 0.9 W RS232 and RS485 Module: typical 0.9 W
plus Sensor consumption Current Output Module: typical 1.1 W plus load
Relay Module: Pull-in power typical 0.9 W Pulse Input Module: typical 0.9 W
124 x 115 x 63 mm
0.35 kg
IP66
-10 to +45 °C

Interfaces ­ depending on version CAN bus Modbus RS232/RS485 Current input Current Output Relay output Pulse Input

Protocol is subset of CAN 2.0 Modbus RTU via serial interface RS485
Serial interface RS232/RS485 Resistance 50 4 ­ 20 mA Resistance < 600 4 ­ 20 mA Umax 48 V Imax per Relay 2 A Frequency (rising edge) or static

Bus Module: Modbus and CAN bus are galvanically isolated.
Current Input and Current Output Module: he two current inputs/outputs are galvanically isolated from the system, but not from each other.
RS232 and RS485 Module: RS232/RS485 and CAN bus are galvanically isolated.
Pulse Input Module: The two pulse inputs are galvanically isolated from the system, but not from each other.
Earth the module. This is the only way to ensure trouble-free measuring operation.
The earth connection is located on the left side of the housing.GO-SYSTEMELEKTRONIK-BlueConnect-Sensor-Modules-FIG- (4)

3.1 Opening the Module HousingGO-SYSTEMELEKTRONIK-BlueConnect-Sensor-Modules-FIG- (5)

Interior Cover Sticker with pin assignment see Appendix A ­ Interior Cover Stickers

Turn the housing bracket to the right.
If necessary, use a suitable tool.
Loosen the screws (Torx T20).

Open housing cover to the left.

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BlueConnect

3.2 Cable Connections, Switch Positions and LEDs

see also Appendix A ­ Interior Cover Stickers

· The module-specific assignment is shown on the sticker on the inside of the housing cover.

· The termination depends on the position of the module in the CAN bus/Modbus.
see also 3.3 Notes on termination of older BlueConnect Modules

Earth the module. This is the only way to ensure trouble-free measuring operation.

Sensor Module O2, pH, ISE, ORP
The Modbus interface is optional.

Bus Module

Current Input Module 2x 4 ­ 20 mA
The Modbus interface is optional.

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BlueConnect
Current Output Module 2x 4 ­ 20 mA
The Modbus interface is optional.

RS232 Module

OFF

ON

ABCD COM1 COM2

COM3 COM4

COM5 COM6

Setting the COM Port with the DIP switches Factory setting: COM2 (COM Port 2)

RS485 Module

OFF

ON

ABCD

COM1

COM2

COM3

COM4

COM5

COM6

Setting the COM Port with the DIP switches Factory setting: COM2 (COM Port 2)

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BlueConnect
Relay Module
The Modbus interface is optional.
Relay outputs Umax = 48 V Imax = 2 A per Relay

Pulse Input Module
unassigned assigned NPN PNP
Jumper assignment Factory setting: NPN The Modbus interface is optional.

LED-Functions

LED Power: Supply voltage is present LED 1: Flashing ­ frequency 0.5 Hz, main processor is in operation LED 2: Data transmission Modbus/RS232/RS485 LED 3: Data transmission CAN bus

Functionality of a cable clamp

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BlueConnect

3.3 Notes on Termination of Older BlueConnect Modules

· Older modules have no slide switches on the board.

GND Power CAN-L CAN-H

With older BlueConnect Senor and Bus Modules, the termination of CAN bus and

Modbus is done via the configuration program Modbus Tool.exe.

see 4.13 Configuring Older Bus Modules · Older modules are not terminated at the factory.

!

120

If there is no possibility to terminate the CAN bus via the configuration program: CAN bus termination by means of a resistor of approx. 120 on the open terminals X4

for CAN-H and CAN-L on slot X4. Modbus termination by means of a resistor of approx. 120 on the open terminals for TX/RX+ and TX/RX- on slot X3.

Example CAN bus

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BlueConnect

3.3 PIN Assignment

see also Appendix A ­ Interior Cover Stickers

If the two terminals of slot X9 are not occupied, the open input must be terminated with a resistance of approx. 1.2 k (except for O2/Temp, here approx. 27 k).

X8

X9

X8

X9

X8

X9

+

pH-Glass Temp.

X8

X9

+

ISE

Temp.

X8

X9

+

ORP

Temp.

X4 CAN bus

GND Power CAN-L CAN-H
WH BK
BN (O2+) BU (O2-)
WH GN YE/GN RD TR (+)

pH-Glass/Temp. X3 Modbus

O2/Temp.

X3 Modbus

X3 Modbus

X3 Modbus

X3 Modbus

PE GND Power TX/RX­ TX/RX+
GY WH BN BU BK
BK BN RD PK WH
GN BK RD BN OR
GN BK RD BN OR

Modbus BlueTrace 461 6200 (Oil) 461 6300 (Crude oil) 461 6780 (Turb.)

Modbus BlueEC 461 2092 (Cond.)

Modbus O2 461 4610

Modbus Turb. 461 6732

The old BlueEC cable had the colours BK BN WH BU. see Interior Cover Sticker and Data Sheet BlueEC

X8/X9

X6/X7

X3

Current input

Current output

X6 Relay

X6/X7 Pulse

GND NPN PNP 24 V
TP2 NO2 NC2 TP1 NO1 NC1
PE GND Power
RX RX-
TX TX+
OUT­ OUT+
IN­ IN+ GND 24 V

RS232 RS485

3.4 PIN Assignment CAN Bus at the BlueBox

BlueBox T4

1

2

Panel socket (M12, female)

1

CAN-H

2

CAN-L

3

4

3

4

+24 VDC GND 24 V

Mainboard of the BlueBox R1 and BlueBox Panel Slot X07 (BlueBox R1) or Slot X4 (BlueBox Panel) see Manual BlueBox R1 and Panel

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BlueConnect ­ Configuring the Modules
4 Configuring the BlueConnect Modules with the Program Modbus Tool.exe
This chapter describes the operation of the BlueConnect configuration program Modbus Tool.exe of GO Systemelektronik with the article number 420 6500 in software version 1.10. For example, you can use it (depending on the type of module and sensor) to read out sensor information, assign a Modbus address, calibrate the sensor and display measurement values. On older Sensor and Bus Modules without slide switches, the Modbus (RS485) and the CAN bus can be terminated.1
The configuration of the Bus Module is done automatically. The exception here are older bus modules, see 4.13 Configuring Older Bus Modules. The configuration of the Bus Module Turbidity flow through is done at the BlueBox and is not described here.
The configuration of the Relay and Sensor Modules can also be done via the menu operation on the BlueBox and with the BlueBox PC Software.
The configuration of the Current Modules can also be done via the menu operation on the BlueBox and with the BlueBox PC Software.
The configuration of the RS232 Modules is done via DIP switches. see 3.2 Cable Connections, Switch Positions and LEDs there RS232 Module and RS485 Module
Decimal separator is the comma.
The program is executable under Windows 7 and newer. An Installation is not necessary, the program starts when Modbus Tool.exe is called up. The program automatically detects the connected modules with their sensors. Modbus Tool.exe is included with every BlueConnect Module. 2 In the program windows, the internal designations of the modules are used:
· | pH + Temp. = BlueConnect pH | ISE + Temp. = BlueConnect ISE | | ORP + Temp. = BlueConnect Redox |
· | Oxygen = BlueConnect O2 | Conductivity = Conductivity | Oil in Water = BlueTrace Oil in Water | | Turbidity = BlueTrace Turbidity |
· | Current Input Module = BlueConnect Current In | Current Output Module = BlueConnect Current Out | | Relay Module = BlueConnect Relay | Pulse Input Module = BlueConnect Pulse Input |

4.1 Preparation
In order for your PC to communicate with a Modbus sensor, you need a converter from RS485 to USB and driver software. As an example, here is the Modbus USB3 converter of GO Systemelektronik (Article No. 486 S810) with the driver software at: https://ftdichip.com/drivers/d2xx-drivers there ,,D2XX Drivers” The driver software creates a virtual COM Port in the Windows system ­ e.g. “USB Serial Port (COMn)”.
Converter Slot X1 connected with BlueConnect Module Slot X3
In case of communication problems: · Check the earthing of the converter. · Install the latest driver software.

Board of the converter Earth the converter.

Opening the converter housing: see 3.1 Opening the Module Housing

1 see also 3.3 Notes on Termination of Older BlueConnect Modules 2 If not, contact GO Systemelektronik.

3 USB 2.0 and newer

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BlueConnect ­ Configuring the Modules 4.2 Title Bar and Menu Bar

Modbus Tool V1.07
File Language Exit English Deutsch
minimises the window ­

Title bar Menu bar
closes the program ­ selects the program language

4.3 The Start Window (Modbus Connection)
The Modbus connection window opens. Click on button <Start> . The Select Port window opens with a selection option for the CON Ports existing on your computer. Here you must select the correct COM Port for communication with the converter.
The COM Port of the converter is displayed in the Windows Device Manager: USB Serial Port (COMn)
The program detects the connected BlueConnect Module. Via <Change COM Port> you can change the COM Port.
Modbus Tool V1.07
File Language

Serial Communication Modbus

Start

Search for Sensor/Module

Change COM Port

Modbus Slave ID

Reset ID to 1

Change ID

COM 1 selected
The default Modbus Slave ID of a BlueConnect Sensor Module is 1 and does not need to be changed.

In special cases contact GO Systemelektronik.

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BlueConnect ­ Configuring the Modules 4.4 The Info Window After the program has detected the connected module (here Redox/ORP), the module info window opens.
Modbus Tool V1.07
File Language

Serial Communication Modbus
BlueConnect Redox Info Parameter Calibration Measuring
Data Processing Data

Device Firmware Version Serial Number Modbus Slave ID Baudrate Production Date

BlueConnect Redox 2.12 99 1 9600 25.10.2021

COM 1 selected

4.5 The Calibration Window
A calibration compares the value pairs of the measured sensor raw values and allocated reference values from calibration liquids. These value pairs are taken as points in a coordinate system. The curve of a 1. to 5. Order polynomial is placed through these points as accurately as possible; this is how the calibration polynomial is created.
Example with a 2. Order polynomial:

Calibration table Calibration coefficients

A raw sensor value is the uncalibrated sensor measurement value or the uncalibrated current input value.

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BlueConnect ­ Configuring the Modules

4.5.1 The Calibration Table

There are two ways to enter the raw values:

· manual input

­ gives the possibility to calculate hypothetical calibrations

· measurement value transfer ­ current measured raw values for the actual calibration

The reference values are always entered manually. You can set up to 10 value pairs.

,,measured value [ppm]” is the reference value from a calibration liquid.

Note: Decimal separator is the comma; dots are not accepted.

Manual input: not

activated:

Measure

After opening the calibration view the calibration table has only one row. Click the cursor into the “raw value” cell and enter the first raw value, click the cursor into the “measured value” cell and enter the first reference value, or vice versa.

Measurement value transfer: activated:

Measure

After first opening the calibration view the calibration table has only one row. Click the cursor on the first row pushbutton : As long as the row pushbutton is active the current measurement raw value appears in the “raw value” cell. Click the cursor into the “measured value cell” and enter the first reference value.

To create a new row, click the cursor into the last row with Row pushbuttons an entry and press the ENTER-key.

To delete a row, delete all row entries and click in another row.

Order:

Order means the order/degree of the calibration polynomial. Click on one of the Order buttons 1 to 5 to get the best fit.

apply coefficients

The graph of the calibration polynomial is displayed. Writes the calculated coefficient values into the sensor.

4.6 The Measurement Value Window
Modbus Tool 1.07 File Language

read read
Starts and stops the measurement value display.

Serial Communication

Modbus

BlueConnect Redox

Info Parameter Calibration

Redox

mV read

Measuring

Temperature

°C

Data Processing

Data

Display of the current measurement values

The measurement values are updated every second.

COM 1 selected

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BlueConnect ­ Configuring the Modules 4.7 The Measurement Value Recording Window
Modbus Tool V1.07 File Language

Serial Communication Modbus
BlueConnect Redox Info Parameter Calibration Measuring
Data Processing Data

Sensor live data Redox
Temperature

read

COM 1 selected

Data Logger Interval 1 s
save (csv format)

read read

Starts and stops the running measurement value display.

Interval 1 s

Drop-down field for input/selection of the recording interval

save (csv format) Opens a window for entering the storage path of a csv file. After the file has been created, the recording of the measurement values into the csv file starts.
The button changes to:
save (csv format)
At the bottom right of the program window this appears:

Data Logger running Stop

Click on <Stop> stops the data recording.

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BlueConnect ­ Configuring the Sensor Modules 4.8 Configuring the Sensor Modules 4.8.1 The Parameter Window
Modbus Tool V1.07
File Language

Serial Communication Modbus
BlueConnect O2 Info Parameter Calibration Measuring
Data Processing Data

RS485 / CAN Termination
O2
Coefficients O2 Coefficient A0 -4,975610E-01
A1 1,488027E+00 Pressure A2 -9,711752E-02
Salinity A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00

on mg/l

o ff
%
Coefficients Temperature A0 -1.406720E+01 A1 5.594206E-02 A2 -3.445109E-05 A3 1.625741E-08 A4 -3.872879E-12 A5 3.711060E-16 write changes

COM 1 selected

RS485 / CAN Termination Switches the termination of the Modbus (RS485) and the CAN bus on/off. Applies only to older BlueConnect Modules, the newer ones are terminated with slide switches on the board, see 3.2 Cable Connections, Switch Positions and LEDs there also Note on termination of older BlueConnect Modules. Newer modules with slide switches ignore the setting.

O2

Only visible with O2 Sensor Modules.

Selection mg/l or % Saturation

This selection determines the type of calibration (see 4.8.2 The Calibration Window O2) and how

the measurement value is stored and displayed

Coefficients O2

Calibration coefficients, the displayed values are from the Calibration function, see 4.4 The Calibration Window.

Coefficients Temperature Only visible with Sensor Modules. Factory calibration coefficients of an assigned temperature sensor. If necessary, you can determine the offset here via the Coefficient A0.

write changes

Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.

Note: Decimal separator is the comma; if a dot is entered, an error message appears.

In this case, the internal temperature sensor of the O2 Sensor.

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BlueConnect ­ Configuring the Sensor Modules

4.8.2 The Calibration Window O2

Serial Communication Modbus
BlueConnect O2 Info Parameter Calibration

The calibration of the O2 sensor is a two-point calibration (calibration degree 0 polynomial). One point is the zero point, the other is determined by the saturation in air (100 %) or a pair of measured values from the measurement value of the sensor and the measurement value of a reference measurement device in the same measurement medium.

Measuring

Data Processing

Data

Oxygen

mV

Oxygen

mV

Temperature

°C

read

Temperature

°C

read

Reference [mg/l]

mg/l

Reference calibration

mg/l Calibration

100% Calibration Saturation calibration

read read

Starts and stops the measurement display, the measurement values are displayed every second.

Reference calibration Prerequisite: Setting O2 Unit mg/l

see 4.8.1The Parameter Window

1. Click on <Start>

2. Immerse the oxygen sensor in your measurement medium and wait, until the displayed values are stable.

3. Entering1 the oxygen content of the measurement medium according to the reference measuring device

4. Click on <mg/l Calibration>.

5. The calibration is completed.

Saturation calibration Prerequisite: Setting O2 Unit %

see 4.8.1 The Parameter Window

1. Click on <Start>.

2. Hold the oxygen sensor in the air.2 Wait at least 10 minutes until the displayed values are stable.

3. Click on <100% Calibration>.

4. The calibration is completed.

Note: Decimal separator is the comma; if a dot is entered, an error message appears.

1 Decimal separator is the comma; if a full stop is entered, an error message appears.
2 The galvanic cell for oxygen measurement is located at the bottom of the sensor body, the temperature sensor is near the center. Therefore, a saturation calibration in the air can only be carried out when the entire sensor body has reached the temperature of the ambient air. The larger the difference in temperature between the measuring medium and the ambient air, the greater the time required for a temperature adjustment (30 minutes or more, if applicable). The temperature adjustment can be accelerated by immersing the sensor in water, which has approximately the temperature of the ambient air, before performing the saturation calibration. Moreover, abrupt temperature changes (e.g., by direct exposure to the sun) must be avoided.

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BlueConnect ­ Configuring the Current Input Module 4.9 Configuring the Current Input Module The Current Input Module has two current inputs with 4 ­ 20 mA. For calibration of the current inputs see 4.5 and 4.5.1.
Parameter window of the Current Input Module
Modbus Tool V1.06
File

Serial Communication Modbus
BlueConnect Current In Info Parameter Calibration Measuring
Data Processing Data

Coefficients Current 1 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00

Coefficients Current 2 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00 write changes

COM 1 selected

Coefficients Current 1 Calibration coefficients, the displayed values are from the Coefficients Current 2 Calibration function, see 4.4 The Calibration Window.
write changes Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.

Note: Decimal separator is the comma; if a dot is entered, an error message appears.

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BlueConnect ­ Configuring the Current Output Module 4.10 Configuring the Current Output Module The Current Output Module has two current outputs with 4 ­ 20 mA. For calibration of the current outputs see 4.5 and 4.5.1.
Parameter window of the Current Output Module
Modbus Tool V1.06
File

Serial Communication Modbus
BlueConnect Current Out Info Parameter Calibration Measuring
Data Processing Data

Coefficients Current 1 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00

Current Output 1 set

Coefficients Current 2 A0 -4,975610E-01 A1 1,488027E+00 A2 -9,711752E-02 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00 write changes
Current Output 1 set

COM 1 selected

Coefficients Current 1 Coefficients Current 2
write changes

Calibration coefficients, the displayed values are from the Calibration function, see 4.5 The Calibration Window.
Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.

Current Output 1 For test purposes, you can enter input values here. Current Output 1 By clicking on set the module outputs the corresponding current value.

Resetting to the operating state is done by disconnecting the module from the supply voltage.

Note: Decimal separator is the comma; if a dot is entered, an error message appears.

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BlueConnect ­ Configuring the Relay Module 4.11 Configuring the Relay Module The Relay Module has two relays.
Parameter window of the Relay Module
Modbus Tool V1.10
File Language

Serial Communication Modbus
BlueConnect Relay Info Parameter

Coefficients Relay 1 A0 0,000000E+00 A1 1,000000E+00

Coefficients Relay 2 A0 0,000000E+00 A1 1,000000E+00
write changes

COM 1 selected

Relay 1

Relay 2

set

set

Coefficients Relay 1 You can change the switching value via these

Coefficients Relay 2 coefficients (y = A0 + A1x).

Factory setting: A0 = 0 A1 = 1

write changes

Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.

Relay 1 Relay 2

For test purposes, you can enter input values here (usually 0 and 1). These input values correspond to the values transmitted by the BlueBox.
Click on set switches the relay or not.

Resetting to the operating state is done by disconnecting the module from the supply voltage.

Note: Decimal separator is the comma; if a dot is entered, an error message appears.

The BlueBox transmits values to the relay module. If these values are not changed by the above-mentioned coefficients (i.e. A0 0 and/or A1 1), a relay switches at transmitted values of 0.5. Normally, the transmitted values are limited to 0 and 1 with the BlueBox PC Software and are set with the BlueConnect factory settings (see above).

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BlueConnect ­ Configuring the Pulse Input Module 4.12 Configuring the Pulse Input Module The Pulse Input Module has two pulse inputs.
Parameter window of the Pulse Input Module (in factory setting)
Modbus Tool V1.10
File Language

Serial Communication Modbus
BlueConnect Pulse Input Info Parameter Measuring
Data Processing Data

Sensor Type Input 1 Static Input

Debounce Timeout Input 1

10

ms (0-255)

Interval Input 1

5

s

Coefficients Pulse 1 A0 0,000000E+00 A1 1,000000E+00 A2 0,000000E+00 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00

Sensor Type Input 2 Static Input

Debounce Timeout Input 2

10

ms (0-255)

Interval Input 2

5

s

Coefficients Pulse 2 A0 0,000000E+00 A1 1,000000E+00 A2 0,000000E+00 A3 0,000000E+00 A4 0,000000E+00 A5 0,000000E+00
write changes

COM 1 selected

Sensor Type Input 1 Sensor Type Input 2

Clicking on opens a drop-down menu for selecting the input type:
· Static input
· Frequency (edge trigger) ­ Triggering on the rising edge.
· Frequency (debounced) ­ Triggering on the rising edge with debounce dead time as entered.
· Watchdog (only CAN) ­ If there is no pulse in the entered measuring interval, a measurement value of 0 is output at the CAN bus interface, otherwise 1.

Debounce Timeout input 1 Entering the timeout after triggering in ms [0 ­ 255] Debounce Timeout input 2

Interval Input 1 Interval Input 2

Entering the Measurement Interval in s In the factory setting of the coefficients (see picture above), the measurement value is the number of pulses in the measurement interval.

Coefficients Pulse 1 Entering the coefficients Coefficients Pulse 2 Is used to adapt to the pulse generator and to convert the measured value of
the measurement value (e.g. Hz to l/min).

write changes

Writes the input settings into the module memory. Settings that have not yet been saved are marked in red.

Note: Decimal separator is the comma; if a dot is entered, an error message appears.

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BlueConnect ­ Configuring Older Bus Modules 4.13 Configuring Older Bus Modules
Modbus Tool 1.00 File

Serial Communication Modbus
BlueConnect Modbus-CAN Info Parameter

RS485 Termination

on

CAN Termination

on

o ff

write

o ff

write

Sensor

Turbidity GO flow through BlueEC BlueTrace Oil in Water Optical O2 BlueTrace Turbidity

write

COM 1 selected

Older BlueConnect Bus Modules do not have slide switches on the board. Here, the termination is done via the Parameter Window.

RS485 Termination Selection Modbus (RS485) termination selection on/off

CAN Termination Selection CAN bus termination on/off

write

Writes the selected termination into the module memory.

Settings that have not yet been saved are marked in red.

Only applies to older BlueConnect Bus Modules, the newer ones are terminated with slide switches on the board, see 3.2 Cable Connections, Switch Positions and LEDs and also 3.3 Notes on Termination of Older BlueConnect Modules. Newer modules with slide switches ignore the setting.

With older BlueConnect Bus Modules, connected Modbus sensors are not automatically detected. The appropriate sensor identifier must be selected via the drop-down menu.

write

Writes the selected sensor identifier into the module memory.

Settings that have not yet been saved are marked in red.

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BlueConnect ­ Modbus-Addresses Sensor Modules 5

Modbus Addresses Overview of the Sensor Modules

BlueConnect O2 486 CS00-4 ­ Modbus Addresses Overview

31.8.2021

Address Parameter name Range

0x00

Device ID

104

0x01

Firmware Version 100 ­ 9999

0x02

Serial No.

0 ­ 65535

0x03

Modbus Slave ID 1 ­ 230

0x04

Baud rate

0 ­ 2

0x05

Production date ddmmyyyy

Meaning 104 ­ BlueConnect O2 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date

Data type Short Short Short Short Short Short x 2

Authorisation R R R R/W R R

Address Parameter name

0x14

A0

0x16

A1

0x18

A2

0x1A A3

0x1C A4

0x1E A5

Range 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff

Meaning Cal Coefficient
Air Pressure Salinity

Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W

Address Parameter name 0xD0 Measuring Unit

Range 0 ­ 1

Meaning
0: mg/l 1: %

Data type Short

Authorisation R/W

Address Parameter name 0x101 O2 [mg/l or %] 0x104 Temperature [°C]

Range 0 ­ 0xffffffff 0 ­ 0xffffffff

Data type Authorisation 32 Bit Float R 32 Bit Float R

Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]

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BlueConnect ­ Modbus-Addresses Sensor Modules BlueConnect pH 486 CS00-5 ­ Modbus Addresses Overview

10.5.2022

Address Parameter name

0x00

Device ID

0x01

Firmware Version

0x02

Serial No.

0x03

Modbus Slave ID

0x04

Baud rate

0x05

Production date

Range 103 100 ­ 9999 0 ­ 65535 1 ­ 230 0 ­ 2 ddmmyyyy

Meaning 103 ­ BlueConnect pH 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date

Data type Short Short Short Short Short Short x 2

Authorisation R R R R/W R R

Address Parameter name

0x14

A0

0x16

A1

0x18

A2

0x1A A3

0x1C A4

0x1E A5

Range 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff

Meaning Cal Coefficient A0 Cal Coefficient A1 Cal Coefficient A2 Cal Coefficient A3 Cal Coefficient A4 Cal Coefficient A5

Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W

Address Parameter name 0x101 pH 0x104 Temperature [°C]

Range 0 ­ 0xffffffff 0 ­ 0xffffffff

Data type Authorisation 32 Bit Float R 32 Bit Float R

Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]

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BlueConnect ­ Modbus-Addresses Sensor Modules BlueConnect ISE 486 CS00-7 ­ Modbus Addresses Overview

10.5.2022

Address Parameter name

0x00

Device ID

0x01

Firmware Version

0x02

Serial No.

0x03

Modbus Slave ID

0x04

Baud rate

0x05

Production date

Range 105 100 ­ 9999 0 ­ 65535 1 ­ 230 0 ­ 2 ddmmyyyy

Meaning 103 ­ BlueConnect ISE 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date

Data type Short Short Short Short Short Short x 2

Authorisation R R R R/W R R

Address Parameter name

0x14

A0

0x16

A1

0x18

A2

0x1A A3

0x1C A4

0x1E A5

Range 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff

Meaning Cal Coefficient A0 Cal Coefficient A1 Cal Coefficient A2 Cal Coefficient A3 Cal Coefficient A4 Cal Coefficient A5

Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W

Address Parameter name 0x101 ISE [mg/l] 0x104 Temperature [°C]

Range 0 ­ 0xffffffff 0 ­ 0xffffffff

Data type Authorisation 32 Bit Float R 32 Bit Float R

Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]

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BlueConnect ­ Modbus-Addresses Sensor Modules BlueConnect Redox 486 CS00-9 ­ Modbus Addresses Overview

10.5.2022

Address Parameter name

0x00

Device ID

0x01

Firmware Version

0x02

Serial No.

0x03

Modbus Slave ID

0x04

Baud rate

0x05

Production date

Range 106 100 ­ 9999 0 ­ 65535 1 ­ 230 0 ­ 2 ddmmyyyy

Meaning 106 ­ BlueConnect Redox 100 = 1.00, 2410 = 24.1 Serial number Modbus Address 0 = 9600 8N1 Date

Data type Short Short Short Short Short Short x 2

Authorisation R R R R/W R R

Address Parameter name

0x14

A0

0x16

A1

0x18

A2

0x1A A3

0x1C A4

0x1E A5

Range 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff 0 ­ 0xffffffff

Meaning Cal Coefficient A0 Cal Coefficient A1 Cal Coefficient A2 Cal Coefficient A3 Cal Coefficient A4 Cal Coefficient A5

Data type Authorisation 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W 32 Bit Float R/W

Address Parameter name 0x101 Redox [mV] 0x104 Temperature [°C]

Range 0 ­ 0xffffffff 0 ­ 0xffffffff

Data type Authorisation 32 Bit Float R 32 Bit Float R

Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]

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BlueConnect ­ Modbus-Addresses Pulse Input Module 6 Modbus Addresses Overview Pulse Input 486 CI00-PI2

10.5.2022

Address Parameter name Range

Meaning

Data type Authorisation

0x00

Device ID

112

112 ­ BlueConnect Pulse Input Short

R

0x01

Firmware Version 100 ­ 9999 100 = 1.00, 2410 = 24.1

Short

R

0x02

Serial No.

0 ­ 65535 Serial Number

Short

R

0x03

Modbus Slave ID 1 ­ 230

Modbus Address

Short

R/W

0x04

Baud rate

0 ­ 2

0 = 9600 8N1

Short

R

0x05

Production date ddmmyyyy Date

Short x 2 R

Pulse Input 1 Address Parameter name

Range

Meaning

Data type Authorisation

0x14

A0

0 ­ 0xffffffff Cal Coefficient A0

32 Bit Float R/W

0x16

A1

0 ­ 0xffffffff Cal Coefficient A1

32 Bit Float R/W

0x18

A2

0 ­ 0xffffffff Cal Coefficient A2

32 Bit Float R/W

0x1A A3

0 ­ 0xffffffff Cal Coefficient A3

32 Bit Float R/W

0x1C A4

0 ­ 0xffffffff Cal Coefficient A4

32 Bit Float R/W

0x1E A5

0 ­ 0xffffffff Cal Coefficient A5

32 Bit Float R/W

Pulse Input 2 Address Parameter name

Range

Meaning

Data type Authorisation

0x24

A0

0 ­ 0xffffffff Cal Coefficient A0

32 Bit Float R/W

0x26

A1

0 ­ 0xffffffff Cal Coefficient A1

32 Bit Float R/W

0x28

A2

0 ­ 0xffffffff Cal Coefficient A2

32 Bit Float R/W

0x2A A3

0 ­ 0xffffffff Cal Coefficient A3

32 Bit Float R/W

0x2C A4

0 ­ 0xffffffff Cal Coefficient A4

32 Bit Float R/W

0x2E A5

0 ­ 0xffffffff Cal Coefficient A5

32 Bit Float R/W

Address Parameter name 0x101 Messwert Puls Input 1 0x104 Messwert Puls Input 2

Range 0 ­ 0xffffffff 0 ­ 0xffffffff

Data type Authorisation 32 Bit Float R 32 Bit Float R

Note on 32 bit Float data (MSB = 0xByte 4, LSB = 0xByte 1), The Receiving sequence of the values (Hex) is: 0x [Byte 2] [ Byte 1] [ Byte 4] [ Byte 3]

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BlueConnect ­ Supplement BlueConnect Plus Board

Supplement BlueConnect Plus Board

The BlueConnect Plus board can be equipped with up to four BlueConnect boards. The BlueConnect Plus board can be installed internally in a BlueBox as well as in a sensor module. The connection is made via the CAN bus connection. The individual BlueConnect boards appear as DAM (Data Acquisition Module) in the BlueBox System. The necessary settings of BlueConnect boards without Modbus connection are not made with the BlueConnect configuration program, but with the AMS program as part of the BlueBox PC Software (and partly also via the display control on the BlueBox). A BlueConnect board is mounted with 4 hex socket screws ( 3 mm) each. The board slots 1 to 4 can be equipped with BlueConnect boards as desired. In this example, slot 1 is equipped with a bus board and slot 2 with an RS232 board.

The connection to the BlueBox System is made via the CAN bus connection X1. An additional voltage supply can be connected via connection X2. The LED lights up when the BlueConnect Plus board is supplied with voltage. The CAN bus connection of the BlueConnect boards is made via the pin headers at slots 1 to 4.

The CAN bus termination of the BlueConnect Plus board is done with the slide switch to the right of the CAN bus connection of the last BlueConnect board in the sequence (here on slot 2).

Terminal assignment:

Clamp socket X1 CAN bus

Clamp socket X2 Voltage supply

1 2 3 4

1 2

Pin header

4

GND

3

Power

2

CAN-L

1

CAN-H

GND24 +24 V
GND +24 V CAN-L CAN-H

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BlueConnect ­ Interior Cover Stickers Appendix A ­ Interior Cover Stickers

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BlueConnect ­ Interior Cover Stickers

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BlueConnect ­ Old Article Numbers Appendix B ­ Old Article Numbers

Sensor Modules Oxygen + Temp. pH + Temp. ISE + Temp. ORP (Redox) + Temp.

Article No. old 486 C000-4 486 C000-5 486 C000-7 486 C000-9

Bus Module
Bus Module Turbidity
(Turbidity flow through)

Article No. old 486 C000-MOD
Article No. old 486 C000-TURB

Current Modules Current Input Current Output

Article No. old 486 C000-mAI 486 C000-mAO

RS232 Modules Output Voltage 5 V Output Voltage 12 V

Article No. old 486 C000-RS05 486 C000-RS12

Relay Module

Article No. old 486 C000-REL

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Documents / Resources

GO SYSTEMELEKTRONIK BlueConnect Sensor Modules [pdf] Instruction Manual
486_cx00-bda, 3p9, BlueConnect Sensor Modules, BlueConnect, Sensor Modules, Modules

References

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