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CUTTING EDGE POWER CEP400 MPPT Charge Controller

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Warnings and Tools Icon Chart

Icons Name Description
High Voltage High voltage device.
Installation should be performed by an electrician.
High Temperature This device will produce heat.
Mount device away from other items.
Environmental Hazard Electronic Equipment. Do not put in landfill.
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Wire Cutter A wire cutter is needed for cutting and stripping wires prior to connection.
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-5 Multimeter A multimeter is needed for testing equipment and verifying polarity of cables.
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-2 Anti-static Glove Anti-static gloves are recommended to prevent controller damage caused by static electricity.
 

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Electrical Tape Electrical tape is recommended to safely insulate spliced or bare wires.
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Screwdriver A common size screwdriver is needed to attach wires to the controller.

Safety Tips

  • Review this manual thoroughly before attempting installation.
  • Beware of any nearby electrical equipment that may interfere with installing this device.
  • Solar panels can generate high voltages and currents, make sure your solar panels are completely covered from sunlight during installation. It is recommended that installation be performed by a qualified electrician.
  • Connecting wires to this device can generate sparks, please wear proper insulation gear while installing this device.
  • To avoid damage to the battery or controller, use proper fuses in wiring. Please do not hesitate to contact the professions if you need help with fuse sizing.
  • Always keep children away from this device.
  • Be certain to use the correct gauge of wire, see below for a table of recommended wire size for various current loads.
Solar Input Current 5A 10A 20A 30A 40A 60A
Wire Cross Section Area (mm²) 1.5 2.5 5 8 10 12
Wire AWG 12 12 10 10 10 8

Product Features

Thank you for choosing our products. This MPPT solar charge controller is a device for solar charge regulation and direct current output load control. This device is mainly used in small and medium sized off-grid solar power systems.
These MPPT charge controllers have features as follows:

  • By continuously checking solar panel power output changes, the controllers employ multiple MPPT charge algorithms in combination to boost charging efficiency in different weather and temperature conditions.
  • Built-in buffer, allows max 25% exceeding rated power input.
  • Charging modes available for most common deep-cycle battery types in the market, including AGM (sealed lead acid batteries), GEL, Flooded, and Lithium.
  • Auto recognition of 12V/24V battery system voltage by M2440N model; auto recognition of 12V/24V/36V/48V battery system voltage by M4860N model. Lithium battery excluded from this feature.
  • Supports recording of system running data including power generated and power utilized for up to 300 days, compatible with monitoring App through IOS and Android.
  • Provides multiple load control mode options for light based, time based and manually adjusted scenarios. Low no-load loss.
  • Industrial grade design with reverse polarity protection for solar panels, battery and load.

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Device Diagram

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# Description # Description
1 LCD Display Screen 6 DC Load Terminals
2 Function Key ([SET], [UP], [DOWN], [ESC]) 7 RS485 Communication Port
3 External Temperature Sensor Terminal 8 LED Indicator (PV, BAT, LOAD, FAULT)
4 Solar Terminals 9 Installation Mounting Holes
5 Battery Terminals

Wire Connection Sequences

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  1. Connect the positive battery wire followed by the negative battery wire.
  2. Make sure your solar panels are fully covered to prevent electrical shock.
    Connect the positive solar array output wire followed by the negative solar array output wire.
  3. Connect DC load wires to the DC load output (if applicable).
  4. Connect the external temperature sensor to its terminal shown above.
  5. Connect the mobile application module to the communication port (if applicable).

LED Light Signal Interpretation Chart

LED Name LED Display Signal Indication
PV Off Solar Input Not Charging
*PV LED is generally off during nighttime.
Double Flash Solar Input Charge Detected
Single Flash Solar Input Reverse Polarity
Steady On MPPT Charge Mode
Fast Flash Equalize or Boost Charge Mode
Slow Flash Float Mode
BATTERY Single Flash Battery Input Reverse Polarity
Fast Flash Battery Over Voltage
Slow Fast Battery Over Discharged
Steady On Battery On
LOAD Off No DC Load Connected/Load Off
Fast Flash DC Load Short Circuit
Steady On DC Load On
FAULT Off No Errors
Steady On System Error – Check Error Code

Check the Fault light to spot if a system error may be present.

LED Flash Rhythm Chart

LCD Display Interface Overview

Flash Status Indication Description
Steady On CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-9 LED light on.
Off CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-10 LED light off.
Fast Flash CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-11 LED light blinks at frequency of 2Hz (twice every second).
Slow Flash CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-12 LED light blinks at frequency of 0.5Hz (once every two seconds).
Single Flash CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-13 LED light blinks for 0.1 second after every 2 seconds.
Double Flash CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-14 LED light blinks for 0.1 second twice after every 4 seconds.

LED Display Interface

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Display Section Display Layout
Charge Status CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-16
Charge Mode &
Parameter
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Active Functions CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-17

Key Functionality Chart

Function Key System Mode Input Input Function
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View Mode Short Press Enter SET mode
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-19 View Mode Short Press View Previous Page
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-20 View Mode Short Press View Next Page
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-21 View Mode Short Press DC Load On/Off

(Manual Control Program Only)

Function Key System Mode Input Input Function
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-18 Set Mode Long Press Save Data & Exit SET Mode
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-19   Short Press Next Setting
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-20 Set Mode Short Press Increase Parameter Value
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-21 Set Mode Short Press Decrease Parameter Value
CUTTING-EDGE-POWER-CEP400-MPPT-Charge-Controller-21 Set Mode Short Press Exit SET Mode Without Saving

LED Display Rules & Cycles

Pre start-up display cycle when the MPPT controller turns on, this usually last several seconds while controller detects operating environment.

LED Screen Display Cycle

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  • The information pages in the screen will be automatically turning to the next page every 5 seconds and keep lasting. The user also can use up and down keys to cycle through different pages.
  • The error code page will be displayed when an error is detected.

Setting Battery Mode
Enter SET mode by pressing the Setting key in any view page other than Load Mode.
Use the up and down arrow keys to select battery mode, then long press Setting key to save.

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Abbreviations Battery Types Description
FLD Flooded Battery Auto-recognition with default parameters set for each type of batteries.
SEL Sealed/AGM Battery
GEL Gel Battery
LI Lithium Battery Some parameters can be customized.
Use Advanced User Mode Most parameters can be customized.

Special Cutting Edge Power Lithium Batteries programming:
If Cutting Edge Power lithium batteries are installed by the factory, we will program these settings for you.
In Lithium mode, short press the Setting key again to cycle through each parameter view. Use the up and down arrow key to adjust parameter value, then long press Setting key to save.
For Battery Type: Cutting Edge Power Lithium 3S 12V Batteries only:

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Advanced Battery Settings (Lighting Control mode)
Enter Load SET Mode by pressing the Setting key in Load Mode view only.
Use the arrow key to cycle through load modes before long pressing SET to save and exit. Short pressing SET will exit without saving.

Mode Definition Description
0 Daylight Auto-Control DC load turns on when daylight is detected.
 

1~14

Daylight On/Timer Off DC load turns on when daylight is detected. DC load turns off according to timer.
15 Manual Mode DC load turns on/off by pressing the Return key.
16 Testing Mode DC load turns on and off in a quick succession.
17 Always On DC load stays on.

Error Code Chart

Code Error Description & Quick Troubleshoot
E00 No Error No action needed.
 

E01

Battery Over-discharged Battery voltage is too low.

DC load will be turned off until battery re-charges to recovery voltage.

 

E02

Battery Over-voltage Battery voltage has exceeded controller limit. Check battery bank voltage for compatibility with controller.
E04 Load Short Circuit DC load short circuit.
 

E05

 

Load Overload

DC load power draw exceeds controller capability. Reduce load size or upgrade to a higher load capacity controller.
 

E06

 

Overheating

Controller exceeds operating temperature limit.

Ensure the controller is placed in a well-ventilated cool, dry place.

 

E08

 

Solar

Over-amperage

Solar array amperage exceeds controller rated input amperage.

Decrease the amperage of solar panels connected to the controller or upgrade to a higher rated controller.

 

E10

Solar Over-voltage Solar array voltage exceeds controller rated input voltage. Decrease the voltage of solar panels connected to the controller.
 

E13

Solar Reverse Polarity Solar array input wires connected with reverse polarity. Disconnect and re-connect with correct wire polarity.
 

E14

Battery Reverse Polarity Battery connection wires connected with reverse polarity. Disconnect and re-connect with correct wire polarity.

*Please contact professions for technical support on additional troubleshooting.

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Controller Specification

The variable “n” is adopted as a multiplying factor when calculating parameter voltages, the rule for “n” is listed as: if battery system voltage is 12V, n=1; 24V, n=2; 36V, n=3; 48V, n=4.
For example, the equalize charge voltage for a 12V FLD (Flooded) battery bank is 14.8V*1=14.8V. The equalizing charge voltage for a 24V FLD (Flooded) battery bank is 14.8V*2=29.6V.

Parameter Value
Model No. CEP400
 

Battery System Voltage

12V/24V

Auto (FLD/GEL/SLD)

Manual (Li/User)

 

No-load Loss

 

12ma (12V), 10ma (24V)

Max Solar Input Voltage <100Voc
Rated Solar Charge Current 40A
Max Solar Input Power 600W/12V

1200W/24V

Light Control Voltage 5V*n
Light Control Delay Time 10s
Max Load Output Current 20A
Operating Temperature -35ºC ~ +45ºC
IP Protection IP32 IP32
Net Weight 2.0 kg 3.0 kg
Communication Port RS485
Operating Altitude ≤ 3000 meters
Controller Dimension 245*180*82.5 mm 280*210*90 mm
Parameter Battery Parameters
Battery Types FLD SEL GEL(default) USER(adjustable) LI (adjustable)
Equalize Charge Voltage 14.8V*n 14.6V*n Default
Boost Charge Voltage 14.6V*n 14.4V*n 14.2V*n Default: GEL Default: 14.2V*n
Float Charge Voltage 13.8V*n Default: GEL
Boost Charge Recovery Voltage 13.2V*n Default: GEL
Over-discharge Recovery Voltage 12.6V*n Default: GEL
Over-discharge Voltage 11.1V*n Default: GEL Default: 11.1V*n
AutoTemperature Compensation -3mV/2V/℃ Default: GEL

Product Dimension

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Documents / Resources

CUTTING EDGE POWER CEP400 MPPT Charge Controller [pdf] User Manual
CEP400 MPPT Charge Controller, CEP400, MPPT Charge Controller, Charge Controller, Controller

References

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