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SmartGen HSM340 Synchronous Module

SmartGen-HSM340-Synchronous-Module-PRO

OVERVIEW

HSM340 Synchronous Module is specially designed for automatic parallel of 400Hz system genset. According to the pre-set parameters, the module can automatically complete genset parallel condition detection (volt difference, frequency difference and phase) and send parallel signal when the conditions are well prepared.
HSM340 Synchronous Module applies to the occasion where it can synchronize generator to the bus. The module is simple to operate, easy to install and widely used on ship genset and land genset.

PERFORMANCE AND CHARACTERISTICS

Main characteristics are as below: 

  • Suitable for 3-phase 4-wire, 3-phase 3-wire, 2-phase 3-wire, single phase 2-wire power system with 400Hz frequency;
  • Adjustable potentiometer allowing to set the main parameters about synchronization;
  • Operating parameters can be set via PC test software. LINK port should be connected to computer via SG72 module (USB to LINK);
  • 4 relay outputs, 2 of which are used for speed UP output and DOWN output; 1 SYNC relay is used for sync close output, and 1 STATUS relay is used for status output after close;
  • 1 INH “inhibit sync close output” digital input; when it is active and gens synchronizes with bus, the SYNC indicator will illuminate and sync close relay is inhibited to output;
  • Wide power supply range DC(8~35)V;
  • 35mm guide rail mounting;
  • Modular design, pluggable terminal, compact structure with easy installation.

SPECIFICATION

Table 3 – Product Parameters

ItemsContents
Working VoltageDC8.0V to 35.0V, continuous power supply.
Overall Consumption≤1W(Standby mode≤0.5W)
AC Voltage InputAC50V~ AC620 V (ph-ph)
AC Frequency400Hz
SYNC Output7A    AC250V Volts free output
UP Output5A    AC250V/5A DC30V Volts free output
DOWN Output5A    AC250V/5A DC30V Volts free output
STATUS Output5A    AC250V/5A DC30V Volts free output
Case Dimensions71.6mm x 89.7mm x 60.7mm
Working ConditionsTemperature: (-25~+70)°C        Relative Humidity: (20~95)%
Storage ConditionsTemperature: (-30~+80)°C
Insulation IntensityApply AC2.2kV voltage between high voltage terminal and low voltage terminal;

The leakage current is not more than 3mA within 1min.

Weight0.20kg

PANEL INDICATORS AND TERMINALS DESCRIPTION

SmartGen-HSM340-Synchronous-Module-1

Table 4 – LEDs Definition Description 

IndicatorsColorDescriptionNotes
DC 24VGreenPower indicator, it illuminates when power works well.
UPGreenIt illuminates when raising speed pulse is sent.
DOWNGreenIt illuminates when decreasing speed pulse is sent.
 GENSET GreenIt always illuminates when gens voltage and frequency are normal; it

flashes when gens voltage and frequency are abnormal; it is extinguished when there is no power.

 BUS GreenIt always illuminates when bus voltage and frequency are normal; it flashes when bus voltage and frequency are abnormal; it is

extinguished when there is no power.

ΔF        Freq

Diff.

GreenIt illuminates when gens’ and bus’ frequency and voltage are normal,

and real-time difference is in the pre-set range.

ΔU

Volt Diff.

GreenIt illuminates when gens’ and bus’ frequency and voltage are normal,

and real-time voltage difference is in the pre-set range.

SYNC CloseRedWhen close relay outputs, the lamp will illuminate. Close pulse:

400ms.

 STATUS RedAfter close signal outputs, the relay outputs and it illuminates; when synchronization between gens and bus isn’t detected, the relay will

not output and the lamp will extinguish.

Table 5 – Potentiometer Description 

PotentiometerRangeDescriptionNote
TN/ms     Length              of Control Pulse(25-500)msMin. lasting time of control pulse.
XP/Hz Proportion Range (0-±2.5)HzIn this area, pulse width is in direct proportion to deviation value of rated frequency.XP/Hz proportion

range

FREQ/Hz(0.1-0.5)HzAcceptable frequency difference.
VOLTAGE/%(2-12)%Acceptable voltage difference
BREAKER/ms(20-200)msThe time of switch close.

Table 6 – Terminal Connection Description 

No.FunctionCable SizeNote
1.DC Power Input –1.5mm2Connected with negative of starter battery.
2.DC Power Input +1.5mm2Connected with positive of starter battery.
3.INH1.0mm2“Close Output Inhibit” Input
4.IN1.0mm2
5. DOWN Output 1.0mm2Output when speed reduces.Normally open; Volts free output; 5A Rated
6.
7. UP Output 1.0mm2Output when speed raises.Normally open; Volts free output; 5A Rated
8.
9.GEN L1 Phase Input1.0mm2Gen AC voltage input.
10.GEN L2 Phase Input
11.BUS L1 Phase Input1.0mm2Bus AC voltage input.
12.BUS L2 Phase Input
13. SYNCN/O 1.5mm2 Output     when     SYNC closes.Relay normally open, normally close contacts; Volts  free  output;  7A

Rated

14.COM
15.N/C
16.STATUS1.0mm2Close status outputNormally open contact, Volts free; 5A Rated
17.1.0mm2
LINKUsed for parameters setting or software upgrade.

 

SmartGen-HSM340-Synchronous-Module-2NOTE: PC programming connection: make LINK port of SG72 module of our company connect with LINK port of the module, and do parameter setting and real time monitoring by PC software of our company. Please see Fig. 2.

SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS

Table 7 – Module Configurable Parameters 

No.ItemsRangeDefaultsDescription
1.Gens AC System(0-3)00: 3P3W, 1: 1P2W,

2: 3P4W, 3: 2P3W

2.Gens Rated Voltage(30-30000) V400
3.Gens PT Fitted(0-1)00: Disabled    1: Enabled
4.Gens PT Primary Volt.(30-30000)V100
5.Gens PT Secondary Volt.(30-1000)V100
6. Gens Over Volt. Set(0-1)10: Disabled    1: Enabled
7.(100-120) %115Threshold
8.(100-120) %113Return Value
9.(0-3600) s3Delay Value
10. Gens Under Volt. Set(0-1)10: Disabled    1: Enabled
11.(70-100) %82Threshold
12.(70-100) %84Return Value
13.(0-3600) s3Delay Value
14. Gens Over Freq. Set(0-1)10: Disabled    1: Enabled
15.(100-120) %110Threshold
16.(100-120) %104Return Value
17.(0-3600) s3Delay Value
18. Gens Under Freq. Set(0-1)10: Disabled    1: Enabled
19.(80-100) %90Threshold
20.(80-100) %96Return Value
21.(0-3600) s3Delay Value
No.ItemsRangeDefaultsDescription
22.Bus AC System(0-3)00: 3P3W, 1: 1P2W, 2: 3P4W, 3: 2P3W
23.Bus Rated Voltage(30-30000) V400
24.Bus PT Fitted(0-1)00: Disabled    1: Enabled
25.Bus PT Primary Volt.(30-30000)V100
26.Bus PT Secondary Volt.(30-1000)V100
27. Bus Over Volt. Set(0-1)10: Disabled    1: Enabled
28.(100-120) %115Threshold
29.(100-120) %113Return Value
30.(0-3600) s3Delay Value
31. Bus Under Volt. Set(0-1)10: Disabled    1: Enabled
32.(70-100) %82Threshold
33.(70-100) %84Return Value
34.(0-3600) s3Delay Value
35. Bus Over Freq. Set(0-1)10: Disabled    1: Enabled
36.(100-120) %110Threshold
37.(100-120) %104Return Value
38.(0-3600) s3Delay Value
39. Bus Under Freq. Set(0-1)10: Disabled    1: Enabled
40.(80-100) %90Threshold
41.(80-100) %96Return Value
42.(0-3600) s3Delay Value
43.Module Address(1-254)1
44.TP(1-20)10Speed regulation pulse period=TPxTN

FUNCTION DESCRIPTION

HSM340 Synchronous Module is to synchronize generator to bus. When voltage difference, frequency difference and phase difference are within pre-set value, it will send synchronization signal to close gens switch. Because switch close response time can be set, the module can be used for gensets of various source powers.
Users can set over voltage, under voltage, over frequency and under frequency thresholds of gens and bus via PC monitoring software. When the module detects voltage and frequency of gens and bus are normal, it will begin to adjust speed. When voltage difference, frequency difference and phase difference are within pre-set value, it will send synchronization signal to close gens switch.

RAISE/DROP SPEED RELAY OUTPUT CONTROL

When deviation area XP is set as 2Hz, the working principle of raise/drop speed relay is as follows.

SmartGen-HSM340-Synchronous-Module-3

Relay output regulation function can be divided into 5 steps.

Table 8 – Term Description

No.RangeDescriptionNote
1Fix Up SignalContinuous raise signalAdjusting activation. For too large derivation,

relay has to activate continuously.

2Up PulseRaise the pulseSystem adjusting activation. Relay works in

pulse to eliminate derivation.

3No Reg.No regulationNo regulation in this area.
4Down PulseDrop down the pulseSystem adjusting activation. Relay works in

pulse to extinguish derivation.

 5 Fix Down Signal Continuous drop signalSystem  adjusting  activation.  For  too  large

derivation, drop relay will remain in activating status.

As Fig.3 shows, when adjusting deviation XP exceeds pre-set value, the relay will be in continuous activating status; when XP is not large, the relay will work in pulse. In Up Pulse, much smaller the derivation is, much shorter the pulse becomes. When regulator output value is close to “No Reg.”, pulse width will be the shortest value; when regulator output value is nearest to the “Down Pulse”, pulse width will be the longest value.

TYPICAL DIAGRAM

SmartGen-HSM340-Synchronous-Module-4

CASE DIMENSION

SmartGen-HSM340-Synchronous-Module-5

INSTALLATION NOTES

OUTPUT AND EXPAND RELAYS
All outputs are relay contact outputs. If it needs to expand relay, please add freewheel diode to both ends of expand relay’s coils (when coils of relay has DC current), or add resistance-capacitance loop (when coils of relay has AC current), in order to prevent disturbance for controller or other equipments.

WITHSTAND VOLTAGE TEST
CAUTION! When controller has been installed on control panel, if it needs to do high voltage test, please disconnect relay’s all terminal connections, for the purpose of preventing high voltage entering relay and damaging it.

SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou City
Henan Province
P. R. China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Email: sales@smartgen.cn
Web: www.smartgen.com.cn /www.smartgen.cn

All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to SmartGen Technology at the address above. Any reference to trademarked product names used within this publication is owned by their respective companies. SmartGen Technology reserves the right to change the contents of this document without prior notice.

Table 1 – Software Version

DateVersionContent
2019-06-031.0Original release.
2020-12-071.1Modify the cover product picture, wire diameter and  other

descriptions.

Documents / Resources

SmartGen HSM340 Synchronous Module [pdf] User Manual
HSM340 Synchronous Module, HSM340, Synchronous Module, Module

References

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