SmartGen HSM340 Synchronous Module
OVERVIEW
HSM340 Synchronous Module is specially designed for automatic parallel of 400Hz system genset. According to the pre-set parameters, the module can automatically complete genset parallel condition detection (volt difference, frequency difference and phase) and send parallel signal when the conditions are well prepared.
HSM340 Synchronous Module applies to the occasion where it can synchronize generator to the bus. The module is simple to operate, easy to install and widely used on ship genset and land genset.
PERFORMANCE AND CHARACTERISTICS
Main characteristics are as below:
- Suitable for 3-phase 4-wire, 3-phase 3-wire, 2-phase 3-wire, single phase 2-wire power system with 400Hz frequency;
- Adjustable potentiometer allowing to set the main parameters about synchronization;
- Operating parameters can be set via PC test software. LINK port should be connected to computer via SG72 module (USB to LINK);
- 4 relay outputs, 2 of which are used for speed UP output and DOWN output; 1 SYNC relay is used for sync close output, and 1 STATUS relay is used for status output after close;
- 1 INH “inhibit sync close output” digital input; when it is active and gens synchronizes with bus, the SYNC indicator will illuminate and sync close relay is inhibited to output;
- Wide power supply range DC(8~35)V;
- 35mm guide rail mounting;
- Modular design, pluggable terminal, compact structure with easy installation.
SPECIFICATION
Table 3 – Product Parameters
Items | Contents |
Working Voltage | DC8.0V to 35.0V, continuous power supply. |
Overall Consumption | ≤1W(Standby mode≤0.5W) |
AC Voltage Input | AC50V~ AC620 V (ph-ph) |
AC Frequency | 400Hz |
SYNC Output | 7A AC250V Volts free output |
UP Output | 5A AC250V/5A DC30V Volts free output |
DOWN Output | 5A AC250V/5A DC30V Volts free output |
STATUS Output | 5A AC250V/5A DC30V Volts free output |
Case Dimensions | 71.6mm x 89.7mm x 60.7mm |
Working Conditions | Temperature: (-25~+70)°C Relative Humidity: (20~95)% |
Storage Conditions | Temperature: (-30~+80)°C |
Insulation Intensity | Apply AC2.2kV voltage between high voltage terminal and low voltage terminal; The leakage current is not more than 3mA within 1min. |
Weight | 0.20kg |
PANEL INDICATORS AND TERMINALS DESCRIPTION
Table 4 – LEDs Definition Description
Indicators | Color | Description | Notes |
DC 24V | Green | Power indicator, it illuminates when power works well. | |
UP | Green | It illuminates when raising speed pulse is sent. | |
DOWN | Green | It illuminates when decreasing speed pulse is sent. | |
GENSET | Green | It always illuminates when gens voltage and frequency are normal; it flashes when gens voltage and frequency are abnormal; it is extinguished when there is no power. | |
BUS | Green | It always illuminates when bus voltage and frequency are normal; it flashes when bus voltage and frequency are abnormal; it is extinguished when there is no power. | |
ΔF Freq Diff. | Green | It illuminates when gens’ and bus’ frequency and voltage are normal, and real-time difference is in the pre-set range. | |
ΔU Volt Diff. | Green | It illuminates when gens’ and bus’ frequency and voltage are normal, and real-time voltage difference is in the pre-set range. | |
SYNC Close | Red | When close relay outputs, the lamp will illuminate. Close pulse: 400ms. | |
STATUS | Red | After close signal outputs, the relay outputs and it illuminates; when synchronization between gens and bus isn’t detected, the relay will not output and the lamp will extinguish. |
Table 5 – Potentiometer Description
Potentiometer | Range | Description | Note |
TN/ms Length of Control Pulse | (25-500)ms | Min. lasting time of control pulse. | |
XP/Hz Proportion Range | (0-±2.5)Hz | In this area, pulse width is in direct proportion to deviation value of rated frequency. | XP/Hz proportion range |
FREQ/Hz | (0.1-0.5)Hz | Acceptable frequency difference. | |
VOLTAGE/% | (2-12)% | Acceptable voltage difference | |
BREAKER/ms | (20-200)ms | The time of switch close. |
Table 6 – Terminal Connection Description
No. | Function | Cable Size | Note | ||||
1. | DC Power Input – | 1.5mm2 | Connected with negative of starter battery. | ||||
2. | DC Power Input + | 1.5mm2 | Connected with positive of starter battery. | ||||
3. | INH | – | 1.0mm2 | “Close Output Inhibit” Input | |||
4. | IN | 1.0mm2 | |||||
5. | DOWN Output | 1.0mm2 | Output when speed reduces. | Normally open; Volts free output; 5A Rated | |||
6. | |||||||
7. | UP Output | 1.0mm2 | Output when speed raises. | Normally open; Volts free output; 5A Rated | |||
8. | |||||||
9. | GEN L1 Phase Input | 1.0mm2 | Gen AC voltage input. | ||||
10. | GEN L2 Phase Input | ||||||
11. | BUS L1 Phase Input | 1.0mm2 | Bus AC voltage input. | ||||
12. | BUS L2 Phase Input | ||||||
13. | SYNC | N/O | 1.5mm2 | Output when SYNC closes. | Relay normally open, normally close contacts; Volts free output; 7A Rated | ||
14. | COM | ||||||
15. | N/C | ||||||
16. | STATUS | 1.0mm2 | Close status output | Normally open contact, Volts free; 5A Rated | |||
17. | 1.0mm2 | ||||||
LINK | Used for parameters setting or software upgrade. |
NOTE: PC programming connection: make LINK port of SG72 module of our company connect with LINK port of the module, and do parameter setting and real time monitoring by PC software of our company. Please see Fig. 2.
SCOPES AND DEFINITIONS OF PROGRAMMABLE PARAMETERS
Table 7 – Module Configurable Parameters
No. | Items | Range | Defaults | Description |
1. | Gens AC System | (0-3) | 0 | 0: 3P3W, 1: 1P2W, 2: 3P4W, 3: 2P3W |
2. | Gens Rated Voltage | (30-30000) V | 400 | |
3. | Gens PT Fitted | (0-1) | 0 | 0: Disabled 1: Enabled |
4. | Gens PT Primary Volt. | (30-30000)V | 100 | |
5. | Gens PT Secondary Volt. | (30-1000)V | 100 | |
6. | Gens Over Volt. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
7. | (100-120) % | 115 | Threshold | |
8. | (100-120) % | 113 | Return Value | |
9. | (0-3600) s | 3 | Delay Value | |
10. | Gens Under Volt. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
11. | (70-100) % | 82 | Threshold | |
12. | (70-100) % | 84 | Return Value | |
13. | (0-3600) s | 3 | Delay Value | |
14. | Gens Over Freq. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
15. | (100-120) % | 110 | Threshold | |
16. | (100-120) % | 104 | Return Value | |
17. | (0-3600) s | 3 | Delay Value | |
18. | Gens Under Freq. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
19. | (80-100) % | 90 | Threshold | |
20. | (80-100) % | 96 | Return Value | |
21. | (0-3600) s | 3 | Delay Value |
No. | Items | Range | Defaults | Description |
22. | Bus AC System | (0-3) | 0 | 0: 3P3W, 1: 1P2W, 2: 3P4W, 3: 2P3W |
23. | Bus Rated Voltage | (30-30000) V | 400 | |
24. | Bus PT Fitted | (0-1) | 0 | 0: Disabled 1: Enabled |
25. | Bus PT Primary Volt. | (30-30000)V | 100 | |
26. | Bus PT Secondary Volt. | (30-1000)V | 100 | |
27. | Bus Over Volt. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
28. | (100-120) % | 115 | Threshold | |
29. | (100-120) % | 113 | Return Value | |
30. | (0-3600) s | 3 | Delay Value | |
31. | Bus Under Volt. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
32. | (70-100) % | 82 | Threshold | |
33. | (70-100) % | 84 | Return Value | |
34. | (0-3600) s | 3 | Delay Value | |
35. | Bus Over Freq. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
36. | (100-120) % | 110 | Threshold | |
37. | (100-120) % | 104 | Return Value | |
38. | (0-3600) s | 3 | Delay Value | |
39. | Bus Under Freq. Set | (0-1) | 1 | 0: Disabled 1: Enabled |
40. | (80-100) % | 90 | Threshold | |
41. | (80-100) % | 96 | Return Value | |
42. | (0-3600) s | 3 | Delay Value | |
43. | Module Address | (1-254) | 1 | |
44. | TP | (1-20) | 10 | Speed regulation pulse period=TPxTN |
FUNCTION DESCRIPTION
HSM340 Synchronous Module is to synchronize generator to bus. When voltage difference, frequency difference and phase difference are within pre-set value, it will send synchronization signal to close gens switch. Because switch close response time can be set, the module can be used for gensets of various source powers.
Users can set over voltage, under voltage, over frequency and under frequency thresholds of gens and bus via PC monitoring software. When the module detects voltage and frequency of gens and bus are normal, it will begin to adjust speed. When voltage difference, frequency difference and phase difference are within pre-set value, it will send synchronization signal to close gens switch.
RAISE/DROP SPEED RELAY OUTPUT CONTROL
When deviation area XP is set as 2Hz, the working principle of raise/drop speed relay is as follows.
Relay output regulation function can be divided into 5 steps.
Table 8 – Term Description
No. | Range | Description | Note |
1 | Fix Up Signal | Continuous raise signal | Adjusting activation. For too large derivation, relay has to activate continuously. |
2 | Up Pulse | Raise the pulse | System adjusting activation. Relay works in pulse to eliminate derivation. |
3 | No Reg. | No regulation | No regulation in this area. |
4 | Down Pulse | Drop down the pulse | System adjusting activation. Relay works in pulse to extinguish derivation. |
5 | Fix Down Signal | Continuous drop signal | System adjusting activation. For too large derivation, drop relay will remain in activating status. |
As Fig.3 shows, when adjusting deviation XP exceeds pre-set value, the relay will be in continuous activating status; when XP is not large, the relay will work in pulse. In Up Pulse, much smaller the derivation is, much shorter the pulse becomes. When regulator output value is close to “No Reg.”, pulse width will be the shortest value; when regulator output value is nearest to the “Down Pulse”, pulse width will be the longest value.
TYPICAL DIAGRAM
CASE DIMENSION
INSTALLATION NOTES
OUTPUT AND EXPAND RELAYS
All outputs are relay contact outputs. If it needs to expand relay, please add freewheel diode to both ends of expand relay’s coils (when coils of relay has DC current), or add resistance-capacitance loop (when coils of relay has AC current), in order to prevent disturbance for controller or other equipments.
WITHSTAND VOLTAGE TEST
CAUTION! When controller has been installed on control panel, if it needs to do high voltage test, please disconnect relay’s all terminal connections, for the purpose of preventing high voltage entering relay and damaging it.
SmartGen — make your generator smart
SmartGen Technology Co., Ltd.
No.28 Jinsuo Road
Zhengzhou City
Henan Province
P. R. China
Tel: +86-371-67988888/67981888/67992951
+86-371-67981000(overseas)
Fax: +86-371-67992952
Email: sales@smartgen.cn
Web: www.smartgen.com.cn /www.smartgen.cn
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Table 1 – Software Version
Date | Version | Content |
2019-06-03 | 1.0 | Original release. |
2020-12-07 | 1.1 | Modify the cover product picture, wire diameter and other descriptions. |
Documents / Resources
![]() | SmartGen HSM340 Synchronous Module [pdf] User Manual HSM340 Synchronous Module, HSM340, Synchronous Module, Module |