OceanLED Explore Series E3 Colours DMX Installation Guide

Installation:
- Read and follow all instructions in the manual carefully.
- Ensure compliance with local regulations regarding colored lighting.
- Install the light on a flat surface, ensuring the front is fully submerged.
- Connect the light to a cathodic protection system on the vessel.
- Use marine-grade stainless steel screws and fasteners for installation.
Operation:
- Do not operate the lights out of water for more than 5 minutes at a time.
- Check conductivity between earth bonding point and front bezel when mounting on metal surfaces.
- Do not submerge cable ends in water to maintain warranty coverage.
- Never connect/disconnect lights with power applied to avoid irreversible damage.

Maintenance:
- Inspect installation screws and fasteners annually for long-term performance.
- Do not use solvents or coat the light’s glass/lens with any product without consulting OceanLED.
- Follow instructions for bottom painting to avoid warranty invalidation.

FAQs

Q: Can I operate the lights out of water for an extended period?
- A: No, do not operate lights out of water for longer than 5 minutes followed by an OFF period of at least 1 hour.

Q: What materials should I use for installation screws and fasteners?
- A: Use marine-grade stainless steel or equivalent materials for installation to ensure long-term performance.

Q: Can I submerge cable ends in water?
- A: No, cable and connections exposed to underwater submersion will not be covered by warranty.

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INSTALLATION & OPERATION MANUAL
EXPLORE SERIES E3 Colours DMX

L IGH T. Y EAR S AH EAD .

WWW.OCEANLED.COM

OceanLED MAN-000051 / EXPLORE SERIES / E3 COLOURS DMX / REVISION 1.2

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Preface

READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL
CAUTION
(Risk Group 2): Possibly hazardous optical radiation emitted from this product. Do not stare at operating lamp. May be harmful to the eye.
WARNINGS
Prior to installing your OceanLED Light, carefully review and adhere to all included safety warnings and instructions to prevent potential property damage, serious injury, or fatality. Furthermore, ensure compliance with local regulations regarding the use of coloured lighting in your area.
Do not operate lights out of water for a period longer than 5 minutes followed by an OFF period of at least 1 hour. Exceeding this may cause damage to the light unit.
Ensure the bonding point of the light is fitted to the cathodic protection system on the vessel. Check conductivity between earth bonding point and aluminium bronze front bezel. If mounting the light to metal, carbon fibre or wooden hull, ensure that suitable measures have been put in place to account for the effects of galvanic corrosion or wood deterioration, i.e., use of Delrin sleeve components (Isolation Kit).
Salt is highly corrosive, especially to metal and certain surfaces. While OceanLED lights use saltwaterresistant materials, installation screws and fasteners must be marine-grade stainless steel or equivalent and should be inspected annually to ensure long-term performance.
Never connect/disconnect lights with power applied as irreversible damage may occur. Ensure polarity of power connections is correct. Failure to do this may invalidate the warranty.
Explore E3 light is for mounting directly to a flat surface. Ensure front of lights are always fully submerged and not fitted on planning / running surfaces that may impact on water since this may damage the product. Also ensure the rear of the light is in a dry area and not subject to a wet environment. Failure to do this may invalidate the warranty.
Remove the protectors from the connectors on the rear of the light ONLY if the connector will be used immediately. If the connectors on the light(s) are not in use, leave protector(s) on.
Do not submerse your cable ends in water; cable and connections exposed to underwater submersion will not be covered by warranty.
Never Use Solvents! Cleaners, fuel, and other products that may contain strong solvents, such as acetone, that attack many plastics greatly reducing their strength and irreversibly damaging the special lens coatings and cable sheathings.
Never clean lights using a high-pressure jet wash this will invalidate warranty.
Do not coat the light’s glass/lens with any product, including but not limited to clear antifouling paints or similar, without consulting OceanLED for advice. Failure to do so will void your warranty.
If bottom painting ensure the coating is applied as instructed in the “Finalising The Installation” section. Failure to do so will invalidate your warranty.
DANGER, RISK OF ELECTRIC SHOCK OR ELECTROCUTION
This underwater light must be installed by a licensed or certified electrician in accordance with all applicable local codes and ordinances. Improper installation will create an electrical hazard which could result in death or serious injury to swimmers, installers, or others due to electrical shock, and may also cause damage to property. Always disconnect the power to the light at the circuit breaker before servicing the light.
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PRETEST
Always test the lights prior to installation. Failure to do this may result in additional installation time and could invalidate the warranty.
IMPORTANT NOTICE
Attention Installer: This manual contains important information about the installation, operation, and safe use of this product. This information should be given to the owner and/ or operator of this equipment.
WARRANTY COVERAGE
Please refer to www.oceanled.com/warranty for full warranty statement.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Installation Checklist

1. Decide on light spacing OceanLED recommendations available. Rear of lights and electrical connections must never be exposed to wet environments inside the hull. See page 14 for optional Rear Enclosure.
2. Ensure correct cable gauge is used (refer to relevant cable gauge chart). 3. Choose the appropriate control system (on/off switch, momentary switch, DMX control). 4. Select the correct length light fixture (An extension kit is required for hulls thicker than 55mm). 5. Prepare the hull (An isolation kit is required for conductive hull materials or wooden hulls). 6. Ensure the lights have been fitted following the correct reflector orientation. 7. Correct marine sealant applied evenly around bezel. Ensure fully watertight seal is created after sealant cures. 8. Correct clamping of light fixture onto hull. 9. Light(s) correctly bonded and vessel bonding system check carried out (refer to relevant schematic and test
procedures). 10. Test installation BEFORE entering water. Never connect/ disconnect lights whilst powered ON. Never leave
lights ON out of water for longer than 5 minutes followed by an off period of 1 hour. Never leave vessel unchecked for a few days after install. Always check routinely for a few days after installation to ensure the install is correct and fully sealed. 11. Troubleshooting if required – most issues can be resolved by following the guidelines.
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Overview

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Identifying your model

Packaging contents

Explore E3 Colours DMX
BOX CONTENTS E3 Colours DMX Light & Cable
In-line Fuse Kit Explore XFM Clamping Kit Explore Removal Tool Kit
Installation Manual

Product components breakdown

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

A- Light Unit

B- Rear washer

C- Locking ring

D- Compression washer

E- Clamping clips + bolts

Explore E3 Colours DMX

Power Source Requirements
Most installations will utilize on-board 12/24V DC power supply from a marine battery.
If AC power is being used on the vessel, an Explore AC Power Kit must be purchased. If an AC to DC power supply is being used, it is important to allow for at least a 15% reserve to account for voltage fluctuations caused by variables beyond your control, such as ambient temperature and supply voltage fluctuations. This reserve ensures that your lights always receive the proper voltage and prevents overloading of the power supply, which could lead to premature failure. Please refer to the chart below to determine the power supply requirements.

Power Consumption and Recommended Fuse values

Model

Current @ 12V DC

Current @ Max Nominal Power 15% reserve in Recommended fuse

24V DC

consumption

Watts

12V/24V DC

E3 Colours DMX

5.5A

2.4A

66W

76W

10A

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Preparing the Hull

When installing an Explore unit, it is important to ensure that there is sufficient space inside the vessel to remove the insert for maintenance or after-sales services. For example, the XFM unit requires an additional 100mm / 4″ of space from the rear of the mounting tube to allow for insert removal. Please refer to the overall dimensions in Appendix Section 7.1 .
Make sure that the area surrounding the part of the light inside the vessel has a diameter of 100mm / 4″ free from any insulation material.
OceanLED recommends using a qualified installer or technician for any modifications to your vessel. Additionally, please consult the manufacturer for more detailed information regarding modifications and installation procedures.
If lights are to be fitted to a conductive or wooden hull, an Isolation Kit must be used. Contact OceanLED for additional details.
DELRIN ISOLATION KIT Isolation of the metal parts of the Explore XFM Series Light from conductive or wooden hulls to prevent galvanic corrosion issues. The isolation kit is easily fitted to the rear of the light fixture using a suitable adhesive.
PART NUMBER 001-500638 – Explore XFM Delrin Isolation Sleeve Kit

Depth/Spacing
Ideally mount your lights at similar depth levels to ensure matching colour consistency through the water. Deeper lights will look duller and possibly differ in colour compared to shallower mounted units.

SPACING / INSTALL DEPTH Recommended Spacing
Recommended Installation depth (From the light waterline)

E3 0.5-1.2m (2-4′) 250-300mm (10-12″)

Hull Thickness
Maximum hull thickness: Standard – 55mm (2.16″) With Extension Kit – 119mm (4.7″)
Hole Cut Out
Hole Cut out size – 83mm (3.27″) / With Isolation Kit 89mm (3.5″)

Overall Dimensions
See overall dimension schematic See Appendix (Section 7.1)

4 Installation

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

4.1 INSTALLING THE LIGHT FIXTURE (HULL THICKNESS UP TO 55MM)

E3 Kit Includes

Explore E3 Light

Clamping Kit

Removal Tool

Additional items required not supplied by OceanLED:
· Marine sealant – 3M 4200 or equivalent · Cable ties · Waterproof Cable Connectors / Junction Box* (optional) · Allen key (5mm) · Thread lock – Loctite 243 or equivalent.
*Optional 4-Way Junction box available from OceanLED. Please contact OceanLED or your representative for further information.
DO NOT remove the light cartridge from the mounting tube during installation. The light cartridge MUST stay fitted inside the mounting tube throughout the installation process to avoid the introduction of potential contaminants that may damage the product. The light cartridge can only be removed for maintenance or after sales purposes and OceanLED must be contacted prior to any light cartridge being removed from the mounting tube.
OceanLED recommends dry fitting all products. When installing, be sure that the light fits the area and secures to the hull using the appropriate hardware before applying any sealant.
When applying sealant to the light fixture, use OceanLED packaging material such as the light cardboard box when placing the light on the ground face down to prevent lens damage.

Installation Overview

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Exploded view of standard assembly
Exploded view of the assembly with the Delrin Isolation Kit
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
Installation (Once hull preparation is complete)
1. Test light(s) before fitting. Before proceeding with the fitting of the light(s), it is essential to test them to ensure their functionality. Testing the lights before installation allows you to verify that they are in proper working condition and producing the desired illumination. Once the lights have been tested and confirmed to be in good working condition, they can be safely fitted onto the hull.
2. Apply sealant to the rear of the mounting tube assembly’s bezel to ensure a complete unbroken seal around the light. Make sure sealant fills in the recess groove on the reverse of the light bezel.
Sealant

If using a Delrin Isolation Kit, insert the Isolation Kit front washer into the drilled hole and apply marine sealant to seal between the Front Washer and the hull. 3. To ensure the correct light orientation, please follow these steps: Position the light with the red arrow sticker on the rear lid pointing up, perpendicular to the waterline. When viewing from the front, make sure the OceanLED logo remains horizontal with the waterline.
Red Arrow Indicator pointing
upwards perpendicular to
waterline

OceanLED Logo
E3 Colours DMX Front View

E3 Colours DMX Rear View

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
4. Feed the light cable through the hole in the hull and insert the complete light unit (mounting tube assembly + light cartridge) into the hull , pressing the light hard into the hull and twist slightly to spread the sealant behind the light to ensure good adhesion.
This process is made much easier if a second person is inside the hull to receive the light and install the locking equipment whilst supporting the light from the outside. Breakages due to lights falling out of the hull are NOT covered under warranty and can cause serious bodily injury as can any falling object. 5. Insert the stainless-steel compression washer over the mounting tube.

If using a Delrin Isolation Kit, insert the Isolation Kit flat washer over the mounting tube and locate it flush with the hull. The stainless-steel compression washer does not need to be flat to the hull, a slightly uneven surface can be compensated by the washer.
6. Take the two Clamping Clips and align them to form a circle, ensuring that you pair one threaded hole with one non-threaded hole. Use one of the provided screws to secure the clips together, positioning them approximately halfway down the length of the screw. Insert the clips into the appropriate grooves on the outside of the mounting tube , considering the hull thickness. Make sure the end of the screw is close to the washer. Use the remaining screws to fix the two clips together. Keep the longer screw aside for connecting the light to the vessel’s cathodic protection system. Once connected, tighten this screw to the same position as the others.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

7. Use a 5mm Allen key to tighten the locking screws, ensuring that you apply thread lock at the point where the threads make contact with the locking ring. Apply a torque of 2Nm. Take care not to over-tighten the locking screws, as this could potentially damage the mounting tube. Please note that any damage caused by over-tightening will not be covered under warranty.

8. Once you have tightened the unit to your satisfaction, you will notice sealant squeezing out around the edges of the light. Take a thinner or cleaner and apply it to a cloth. Use the cloth to carefully wipe off any excess sealant, ensuring a clean seal. Avoid any contact with the lens. If you do not observe sealant squeezing out from the light’s body, it indicates that you haven’t used enough sealant, or the unit isn’t tightened sufficiently to the hull. Thoroughly inspect the installation to ensure the seal you have applied is completely watertight. If you have any doubts, remove the light, re-apply sealant, and reinstall it.
9. Attach the bonding cable to the remaining screw and secure it in place using the provided nut and shake-proof washer. Use a 5mm Allen key to tighten the locking screw, applying thread lock at the point where the threads make contact with the locking ring. BONDING: It is essential to connect the light to the vessel’s bonding/cathodic protection system. After installation, it is mandatory to ensure that there is uninterrupted continuity between the vessel’s cathodic protection system and the outer bezel of the mounting tube assembly. For detailed instructions, please refer to the bonding schematic in Appendix Chapter 7.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
4.2 INSTALLING THE LIGHT FIXTURE (HULL THICKNESS ABOVE 55MM)
Extension Kit Includes

Mounting Tube

Compression Tube

Additional items required not supplied by OceanLED:
· Thread lock – Loctite 243 or equivalent.
Attach the mounting tube extension kit to the rear of the standard light mounting tube, and subsequently follow the instructions provided in section 4.1.
Tube Extension Kit

Extension Kit Assembly Overview
1. Remove the locking ring and the rear washer from the mounting tube . Please note that the rear washer will not be needed anymore.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
2. Apply thread lock (such as Loctite 243 or an equivalent product) to the threaded part of the additional mounting tube . Then, firmly fasten the additional tube by screwing it all the way down onto the rear of the mounting tube . Loctite 243
3. Insert the compression tube into the mounting tube extension and carefully slide it down until it reaches the light cartridge, ensuring it is fully inserted into the tube .
4. Tightly screw the locking ring back onto the mounting tube extension . Proceed to follow the steps
outlined in section 4.1 for preparation and installation, as the same methods apply.

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL 4.3 INSTALLATION OF OPTIONAL REAR ENCLOSURE
The OceanLED Explore Series XFM Rear Enclosure is designed to provide enhanced protection from temporary submersion inside the hull, making it ideal for installations that require increased protection. The Enclosure can be easily retrofitted to existing Explore XFM installations or incorporated into new installations. For detailed instructions on how to install the rear enclosure, please refer to the installation manual supplied with the rear enclosure.
Explore Rear Enclosure Assembly Overview
General Dimensions of the Rear Enclosure Assembly
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
4.4 ELECTRICAL INSTALLATION
Additional items required not supplied by OceanLED: · Waterproof connectors/ / Power Junction Box */ 2-Way DMX Junction Box**
· Sufficient cable to connect to DC Power Source · Power switch / Fuse / Breaker · Push switch (Normally closed, momentary type) optional for lights used in the DC switch mode · Cable ties
*Optional 4-Way Junction box simple fused Junction Box for splitting and distributing DC power (12/24V DC), available from OceanLED. Please contact OceanLED or your representative for further information. **Optional 2-Way DMX Junction box, for splitting and distributing DC power (12/24V DC) and DMX signals, available from OceanLED. Please contact OceanLED or your representative for further information.
Always consult a qualified electrician when connecting OceanLED light fixtures. When connecting light units, please note that all OceanLED lights will operate within a specific voltage range. Please check the electrical information to ensure cable gauge follow the recommendations. Always ensure that the bare cables are adequately protected. Be cautious not to expose the bare wire ends to bilge water before making waterproof connections. Accumulated water in the connectors and cables can lead to corrosion. Additionally, over time, water can also work its way into the unit along the inside of the cable due to capillary action causing the light to fail. Please note that such failures caused by water damage will NOT be covered under warranty.
For comprehensive instructions on DC connections, please refer to the ABYC codes of practice and other relevant codes and ordinances governing DC connections.
Where multiple lights are fitted, and especially on 12V systems, it is advised to use a relay system to supply the switched power to the lights, to reduce load on the switch and voltage drops caused by long cable runs to the switch location.
E3 Colours DMX operating modes
The Explore E3 Colours DMX can be used in two different modes: DMX mode (e.g., using the OceanDMX RC controller kit) or simple DC switch mode. In DMX mode, you can control the light using the OceanDMX RC controller kit or a compatible DMX controller. Alternatively, in the simple DC switch mode, you can change colour modes by toggling the power switch on/off.
E3 Colours DMX operated by switch (DC Switch Mode)
In the simple DC switch mode, you can change colour modes by toggling the power switch on/off. The rating of the switch will depend on the system voltage used and the number of lights installed. To simplify the process of changing modes, you may choose to install an additional in-line push switch. When using the push switch, it should disconnect the power supply to the lights.
To use the light in DC switched mode, follow these steps: Connect the DC power +Ve to the RED wire and DC power -Ve to the BLACK, BROWN, and YELLOW wires.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

–

Use the tables in the Appendix (Section 7.3 & 7.4) as a guide to the required cable gauge.

+ –

E3 Colours DMX operated by DMX controller
When connecting Sport Colours DMX lights with an Ocean DMX controller or a third-party DMX controller, please refer to the table below and consult the installation manual of the controller for the correct connection method. It’s important to note that when using the lights with a DMX controller, the cable from the light to the junction box cannot be extended. OceanLED recommends using a 2-way DMX Junction Box for efficient distribution of power and the DMX signal.

+
DMX-
DMX+
–

Cable colour Black Yellow Brown Red

Signal -Ve DMX + DMX +Ve

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
Electrical Installation Process
1. Depending on the model and the number of lights installed, it is necessary to select the appropriate power cable size to connect the DC power source (breaker/fuse panel) to the light locations. This ensures a consistent power supply to the light units. To prevent voltage drop problems, it is crucial to use tinned marine-grade cables of the correct gauge. Please refer to the tables in the Appendix (Section 7.3 & 7.4) as a guide for selecting the required cable gauge.
2. To ensure proper protection of the cable/light unit, it is imperative to either fit the OceanLED supplied fuse to the power circuit of each light or use a suitable protection device. Additionally, it is important to ensure correct polarity. Failure to adhere to these requirements will result in voiding the unit’s warranty. We recommend utilizing our 2-way fused DMX junction box for optimal performance. Please refer to the table in Section 2 for information on power consumption and the recommended fuse values.
3. To connect the lights to the DC system, use waterproof butt splices or IP66 waterproof junction boxes at both ends of the system. Remember, the red wire corresponds to +12/24V DC, the black wire represents the ground (GND), the brown wire indicates DMX-, and the yellow wire signifies DMX+. When using heat shrink, ensure that it fully covers the outer wire sheath. It is highly recommended to use glue-lined heat shrink for optimal water tightness.
Please note that corrosion of the wire and/or water ingress into the light unit through the cable are NOT covered under warranty. 4. Secure the cables, making sure that the cable is not subjected to excessive stress where it exits the light. It is essential to finish and test the light units BEFORE the vessel is submerged in water. Never install a new light fixture and then leave the vessel unchecked in the water for several days.
Fuse Kit wiring/assembly diagram
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
Example of the DC Installation – E3 Colours DMX with the OceanLED 2-Way Junction Box

Details how to connect the DMX control device can be found in the product installation manual attached with the device.

Last Junction Box to be terminated with onboard terminator

Model E3 Colours DMX

Current @ Current @ Max Nominal Power

12V DC 24V DC

consumption

5.5A

2.3A

66W

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
4.5 FINALISING THE INSTALLATION
The Explore XFM mounting tube is constructed from corrosion resistant Aluminium Bronze and does not require further protection. The glass is pre-coated with a specialized Tritonium® coating which makes the surface of the glass lens a non-stick layer. Do not apply any additional coatings, such as foul-release products, to the front of the lens without consulting OceanLED. Failure to do so will void your warranty. OceanLED does not recommend that bottom paint or any type of anti-fouling agent is applied to the glass and/or bezel, as damage may occur due to chemical incompatibility. If bottom painting of the bezel is deemed essential, then an area of at least 5mm should be left uncoated around the glass lens:
Coated area
Un-coated area
The protective lens sticker should be removed once all work on the vessel is complete. Do not coat the light’s glass/lens with any product, including but not limited to clear antifouling paints or similar, without consulting OceanLED for advice. Failure to do so will void your warranty. Do not use any un-authorised cleaning products to remove excess paint or antifoul off the glass or within 5mm of the glass. OceanLED recommends using Isopropyl Alcohol (IPA) only.
4.6 TEST YOUR INSTALLATION
Always test the lights BEFORE the vessel goes back into the water. At this final stage make sure all of the system is operational. If you have any issues, please contact your local OceanLED representative. Never install a new light fixture then leave the vessel in the water unchecked for several days. Never leave lights ON out of water for longer than 5 minutes followed by an off period of 1 hour. When the vessel is placed in the water, immediately check for leaks. Note that very small leaks may not be readily observed. It is best not to leave the vessel in the water for more than 3 hours before checking it again. If there is a small leak, there may be considerable bilge water accumulation after 24 hours. If a leak is observed, you must TAKE ACTION IMMEDIATELY to prevent damage.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Operation Maintenance

5.1 DC SWITCH CONTROL
The E3 Colours DMX used in the DC switch mode has three modes of operation, single colour mode, strobe mode and cycle / programming mode:
1. Single colour mode this mode is entered when the light is first turned on. The light will be a single colour, either a default white, or a previously selected colour.
2. Strobe mode to enter this mode, turn off the light for less than 1 second, then back on again. The light will flash in a pseudo-random pattern – the colour will be the same as that in single colour mode.
3. Cycle / Program mode, to enter this toggle the power to the unit off twice for less than 1 second each time. The light will then slowly cycle and fade through the colour spectrum (see diagram below for cycle order). It can be left in cycling if required, or alternatively, once the light shows the desired colour this can be stored by switching the light off for more than 2 seconds. When the light is switched back on it will be back in single colour mode, displaying the previously selected colour. Blue White Green Blue Red Green
Colour Change Fade Cycle Order
NOTE: If during the above operations, one or more lights connected go out of sync, simply switch off the lights for more than 2 seconds, then re-enter cycle mode to re-select the colour. NOTE: Cycle mode is not guaranteed to stay in sync between lights over time.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

5.2 OCEANLED DMX CONTROL
To enable DMX control of all lights, the OceanLED 2-way DMX Junction Box must be used. Each junction box can power and control a maximum of two E3 Colours DMX lights. If the installation consists of more than two lights, additional DMX Junction Boxes will be required. The DMX Junction Boxes can be linked in a chain. Each junction box has a built-in DMX terminator that can be turned on or off.
The DMX standard recommends a maximum of 32 devices to be connected in one chain, and a maximum network length of 300m. If installation requires more lights than this, or a longer network length then please contact OceanLED for advice.
Please consult the manual for the purchased Ocean DMX Controller for more information on installation and operation.

DMX Addressing
· OceanLED E3 Colours DMX lights use 4 Channels DMX-512 standard for communication. · As default the base address of the lights is set to DMX address 1. · Colours lights use four DMX channels :

Channel 1, DMX address: 1 (base address) Channel 2, DMX address: 2 Channel 3, DMX address: 3 Channel 4, DMX address: 4

Red Green Blue White

· The default base address of the lights can be changed if required. This can either be done using a third party RDM (Remote Device Management) controller, or by using the OceanLED Explore Configuration Tool.

The Explore Configuration Tool is a USB interface that enables remote configuration of the E3 DMX Colours lights using a Windows PC. It allows you to set the base DMX address, change operating modes, and read stored parameters. Communication with the lights is established through the Remote Device Management (RDM) protocol over the existing DMX network. The Explore Configuration Tool kit is available for purchase from OceanLED. For further information, please reach out to your OceanLED representative. The kit includes a detailed installation manual.

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
5.3 MAINTENANCE
Marine growth can build up quickly on the light and can reduce the light’s performance in just a few weeks. To help prevent this, all OceanLED lights have been coated with a specialized Tritonium® coating which helps to prevent marine growth from adhering to the glass. Lights should be cleaned with a boat brush or similar bi-weekly, or as needed to keep the lens of the light clean. Growth varies greatly around the world and maintenance is imperative to the proper operation and longevity of the product. If heavy fouling occurs, growth can be removed from the lens using a plastic scraper and moderate pressure under water. If cleaning the lens while the boat is out of the water, wet the lens before scraping. Never scrape or try to remove barnacles from a dry lens.
Never use high pressure jet wash to clean the lens / bezel as this will damage the seals and void the warranty. Do not use harsh cleaning solvents, as they will damage the light seals and Tritonium coating. Do not coat the light’s glass/lens with any product, including but not limited to clear antifouling paints or similar, without consulting OceanLED for advice. Failure to do so will void your warranty. If bottom painting ensure the coating is applied as instructed in the “Finalising The Installation” section. Failure to do so will invalidate your warranty.
5.4 REPLACEMENT PARTS
The light source of this luminaire (light cartridge) shall only be replaced by the manufacturer or his service agent or a similar qualified person. If the external flexible cable of this unit is damaged, contact your local OceanLED representative to arrange for replacement (cable must only be replaced by OceanLED, service agent or a similar qualified person). Lost, broken and worn parts can be replaced on request and can be obtained through your local OceanLED representative.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

5.5 LIGHT CARTRIDGE REMOVAL SINGLE MOUNTING TUBE
Before proceeding with this operation, you MUST seek permission from either OceanLED or your OceanLED representative.
DO NOT remove the light cartridge from the mounting tube during installation. The light cartridge MUST remain fitted inside the mounting tube throughout the installation process to prevent the introduction of potential contaminants that could damage the product.

Additional Tools required not supplied by OceanLED
· Allen key (2mm).

Removal Process
Please note that the back of the product, including the connections, may appear slightly different in the illustrations below as they are based on various models, however the removal process remains the same for all Explore models.

1. If the vessel is in the water, verify that the front glass is present and undamaged. Never attempt to remove a cartridge while the vessel is in water if there is suspected damage to the glass lens.

2. Turn power off and unplug all the connectors on the back of light.

3. Remove the locking ring and compression washer from the mounting tube.

4. Undo one of the six screws from the back of the light cartridge to allow the Explore Removal Tool to be placed. To ease the removal process, another screw can be removed to act as a breather.

Locking Ring

Screw

Removal Tool

5. Place the Explore Removal Tool under the head of the undone screw making sure that the screw engages with the slot on the tool, then fasten the screw in a clockwise motion. By tightening down the screw the light cartridge will be pulled out of the mounting tube.
6. Finish pulling the light cartridge out by hand with the help of the tool to fully remove it from the mounting tube.
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EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
5.6 LIGHT CARTRIDGE REMOVAL EXTENDED MOUNTING TUBE
Before proceeding with this operation, you MUST seek permission from either OceanLED or your OceanLED representative. DO NOT remove the light cartridge from the mounting tube during installation. The light cartridge MUST remain fitted inside the mounting tube throughout the installation process to prevent the introduction of potential contaminants that could damage the product.
Additional Tools required not supplied by OceanLED:
· T-Handle Allen key (2mm) 80mm length.
Removal Process.
1. If the vessel is in the water, verify that the front glass is present and undamaged. Never attempt to remove a cartridge while the vessel is in water if there is suspected damage to the glass lens.
2. Turn power off and unplug all the connectors on the back of light. 3. Remove the locking ring and the compression tube from the mounting tube.

7. Undo and remove one of the six screws from the back of the light cartridge to ease removal. 4. Loosen the other 5 screws by the same height (approx. 15-20 full rotations of the Allen key) without
removing them. 5. Insert the Explore Extended Removal Tool into the mounting tube ensuring the cut-outs in the tool align
with the screws. Twist the tool to align.
24

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Not engaged

6. Twist the tool to engage the screw heads. Once the screw heads are engaged twist and pull the tool outwards to extract the light.

Engaged

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
5.7 LIGHT CARTRIDGE INSTALLATION
Additional Tools required not supplied by OceanLED:
· Allen Key (2mm)
Before installing the light cartridge, clean the inside of the mounting tube with isopropyl alcohol cleaner and let it dry. Failure to do this may introduce potential contaminants that may damage the product. Do not use any lubricant substances to facilitate the insertion of the light cartridge into the mounting tube. If assistance is needed during the insertion, OceanLED recommends using a small amount of Isopropyl Alcohol sprayed onto the O-Ring on the back of the light cartridge.
1. Inspect the mounting tube and light cartridge to ensure there are no contaminants (such as grease, debris, or dirt) or water present.
2. Use the 2mm Allen key to remove one of the screws on the back of the light cartridge to serve as a breather. Failure to do so will make the installation process significantly more difficult.
3. Align the light cartridge with the mounting tube , ensuring that the Red Arrow Indicator is positioned at the top and centrally located on the back of the light cartridge.
4. Slowly push the light cartridge in until it reaches the front bezel, ensuring that the light cartridge remains aligned.

5. Using a 2mm Allen key (hexagonal key), re-install the screw . Also, re-install the compression washer and locking ring , ensuring they are properly seated against the light cartridge.
6. Connect the power cable and test the light to ensure it is functioning properly.
26

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Troubleshooting

PROBLEM

E3 Colours DMX

CHECK

CAUSE

Check that there is no marine growth on the lens

Marine growth

FIX
Clean the lens as per maintenance advice

Check voltage supply to the light is between 11V and 32V DC (The light will still work between 9 and
11 volts however at reduced brightness)

Voltage is either too high or too low

Investigate reason for high or low voltage and fix

Check voltage supply is stable and does not fluctuate

Voltage is fluctuating

Investigate reason for voltage fluctuation and fix

Light does not look bright

Check that the electrical connections between the light and the supply cable have been made correctly and recommended cable
gauge has been used

Poor electrical connection

Remake connection and seal joint correctly

Confirm all LEDs are illuminated

1 or more LEDs are not working

Contact your dealer.

Check lights to see if water is present inside the light

Water present

Contact your dealer.

Check cable connections for corrosion
Check integrity of lens

If corrosion is present
Light will require replacing

It is not advised to reuse the cable if water is present inside.
Contact your dealer for a replacement. This is NOT
covered by the warranty
This is not covered by the warranty – Contact your dealer
for a replacement light. Only use genuine OceanLED parts

Light has water inside

Check connections to make sure they are not submerged in water
Check cable to make sure there is no damage to the cable

Checked all factors that are above, and the light still does not
work

Light will require replacing
Cable will require replacing
Light faulty

This is not covered by the warranty
This is not covered by the warranty. Only use genuine
OceanLED parts
Contact your dealer for a replacement light

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

PROBLEM

CHECK

E3 Colours DMX
CAUSE

Check that there is power supplied to the light cable connection.

Poor electrical connection.

FIX
Trace the cables back, checking at joints until break
has been located.

Light does not light up

Check that the wiring polarity is correct, red to positive and black to
negative.

Check that there is power supplied to the light cable connection.

Polarity incorrect.

Change the wiring polarity and seal joint correctly.

Replace fuse.

If fuse keeps blowing, then there is short circuit in the light
system that must be traced and rectified. If no external short can be located contact
your local OceanLED representative.

Check that the DMX electrical connections between the DMX
controller and the light unit / Junction Box(es) have been made
correctly.

DMX not connected or poor
electrical connection.

Remake connection.

Light/s do not respond to DMX controller

Check the link cable connection between the Junction Boxes.
Ensure the terminator has been turned ON in the last DMX Junction
Box in the chain.

Damaged link cable.
Terminator switched OFF.

Contact your dealer.
Turn ON the onboard terminator in the last DMX
Junction Box.

If all of the above is ok, most likely there is a fault with the DMX
controller, ensure the controller is working fine please refer to the controller manual troubleshooting
guide for more information.

Faulty DMX Controller.

Contact your dealer.

7 Appendix
7.1 OVERALL DIMENSIONS

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Standard option

Extended option
29

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

7.2 ACCESSORIES

4 WAY DC POWER JUNCTION BOX P/N: #019901
Simple fused Junction Box for splitting and distributing DC power (12/24V DC). Provides 1x DC power input and 4x individually fused independent outputs.

2-WAY DMX JUNCTION BOX P/N: #013205
DMX and Power distribution box for the SPORT Colours DMX and E3 Colours DMX. Distributes power and DMX signals (12/24V DC). Provides 1x DC power input, DMX-In and DMX-Out and two DMX/ Power outputs. Boxes can be linked in chain. Each box has inbuilt on-board DMX terminator which can be turned on or off depending on the installation requirements.
DMX Cables (to link between 2-Way DMX Junction Boxes)
DMX Control Cable 3 metre, P/N: # 011703 DMX Control Cable 5 metre, P/N: # 011706 DMX Control Cable 10 metre, P/N: # 011707 DMX Control Cable 15 metre, P/N: # 011708 DMX Control Cable 20 metre, P/N: # 011709 DMX Control Cable 25 metre, P/N: # 011710

AC POWER SUPPLY (for the AC installations) P/N: #001-600072
Input: 100-240VAC, Output: 24VDC/ 6.3A, 150W, IP67 Rated

Model

Current @ 24V DC

Max Nominal Power
consumption

Number of lights that can be connected to AC Power
Supply (including 10% power reserve)

E3 Colours DMX

2.3A

66W

Explore Configuration Tool P/N: # 019909
The Explore Configuration Tool is a USB interface that enables remote configuration of the Explore Series lights using a Windows PC. It allows the setting of base DMX address, change of operating modes and readback of stored parameters. Communication with the lights is achieved using the Remote Device Management (RDM) protocol over the existing DMX network.

Products may vary from image shown.

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL 7.3 ESSENTIAL TEST
Perform this bonding check after installation of the light and before moving the vessel back into the water. Refer to bonding information in the installation sections in this manual. If in doubt, please contact OceanLED.
1. Connect the light assembly to the cathodic protection system as explained in Section 4. 2. Measure the electrical continuity between the front bezel and the sacrificial anode. This test should give a
reading of up to 0.5 (Ohms). This procedure ensures proper electrical continuity between the front bezel, the mounting tube, and the sacrificial anode.
< 0.5
If you have any questions regarding the above, please contact OceanLED: +44 (0) 1455 637505 or info@oceanled.com
31

7.4 CABLE GAUGE CHART 12V

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Cable length (feet)*

Cable length (m)**

Supply & Return Cable Conductor Size Chart 3% drop for when using 12V DC supply
Circuit Current

2 Amp 4 Amp 6 Amp 8 Amp 10 Amp 15 Amp 20 Amp 25 Amp 30 Amp 40 Amp 50 Amps

0-5

0-2

5-10 2-3

10-15 3-5

15-20 5-6 20-25 6-8 25-30 8-9 30-35 9-11

35-40 11-12 40-45 12-14 45-50 14-15

50-55 15-17 55-60 17-18 60-65 18-20

65-70 20-21 70-75 21-23 75-80 23-24

80-85 24-26

85-90 26-27

90-95 27-29

18 AWG

16 AWG

14 AWG

12 AWG

10 AWG

10 AWG 8 AWG

8 AWG

18 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG 6 AWG 4 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG

16 AWG

12 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG

14 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG

14 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

14 AWG

10 AWG

8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

12 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

12 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

12 AWG
12 AWG

8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG 8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG
2/0 AWG

3/0 AWG
3/0 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 0 AWG 0 AWG

3/0 AWG

4/0 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

10 AWG

6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 0 AWG

2/0 AWG

4/0 AWG

10 AWG

6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

10 AWG

6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

10 AWG

6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

8 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG

2/0 AWG

3/0 AWG

95-100 29-30

8 AWG 6 AWG 4 AWG 2 AWG 2 AWG 0 AWG

2/0 AWG

3/0 AWG

4/0 AWG

*One-way cable length from supply (usually battery) to load.

7.5 CABLE GAUGE CHART 24V

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Cable length (feet)*

Cable length (m)**

Supply & Return Cable Conductor Size Chart 3% drop for when using 24V DC supply
Circuit Current

2 Amp 4 Amp 6 Amp 8 Amp 10 Amp 15 Amp 20 Amp 25 Amp 30 Amp 40 Amp 50 Amps

0-5

0-2

5-10 2-3

10-15 3-5

15-20 5-6

20-25 6-8

25-30 8-9

30-35 9-11

35-40 11-12

40-45 12-14

45-50 14-15

50-55 15-17

55-60 17-18

60-65 18-20

65-70 20-21

70-75 21-23

75-80 23-24

80-85 24-26

85-90 26-27

90-95 27-29

95-100 29-30

18 AWG
18 AWG
18 AWG
18 AWG
18 AWG
16 AWG
16 AWG
16 AWG
14 AWG
14 AWG
14 AWG
14 AWG
14 AWG
14 AWG
12 AWG
12 AWG
12 AWG
12 AWG
12 AWG
12 AWG

AWG AWG AWG AWG AWG AWG AWG AWG AWG

18 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG

16 AWG

14 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG 6 AWG

14 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG 6 AWG 4 AWG

14 AWG

12 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 4 AWG

14 AWG

12 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 4 AWG

12 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 4 AWG 2 AWG

12 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 4 AWG 2 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG

12 AWG

10 AWG

8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG

10 AWG

8 AWG

6 AWG

4 AWG

2 AWG

1 AWG

10 AWG

8 AWG

6 AWG

4 AWG

2 AWG

1 AWG

10 AWG

8 AWG

6 AWG

4 AWG

2 AWG

1 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 2 AWG 0 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

10 AWG

8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

10 AWG

8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

8 AWG 8 AWG 6 AWG 4 AWG 4 AWG 2 AWG 1 AWG 1 AWG

2/0 AWG

8 AWG 6 AWG 6 AWG 4 AWG 2 AWG 2 AWG 1 AWG 0 AWG

2/0 AWG

10 AWG 8 AWG
6 AWG
4 AWG
4 AWG
2 AWG
2 AWG
2 AWG
2 AWG
1 AWG
1 AWG
0 AWG
0 AWG
0 AWG 2/0
AWG 2/0
AWG 2/0
AWG 2/0
AWG 2/0
AWG 3/0
AWG

*One-way cable length from supply (usually battery) to load.

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

7.6 INSTALLATION OF 2-WAY DMX JUNCTION BOX
1. Remove the lid of the Junction Box.

2. Loosen the M20 cable gland cap and feed the main power wires through the power input cable gland. The appropriate gauge of the supply cable will depend on the current draw of the connected lights and the length of the cable run from the fuse/breaker panel to the junction box. For the latest specifications of the lights being used, please refer to the spec sheet available at www.oceanled.com.
3. Insert the bare ends of the wires into the screw terminal , ensuring correct polarity (usually red for positive and black for negative). Tighten the screw terminals using a screwdriver and secure the M20 cable gland (hand tight only).

Name
+ PWR In
–

Function DC Power +VE DC Power -VE

Connection
Connect to a fuse +12/+24 VDC from fused panel / battery
Connect to battery GND return

4. Loosen the “Light 1” M16 cable gland cap and feed the first light cable through the gland and into the screw terminal in the correct order. Use a flat-head screwdriver to tighten the screws on the screw terminal and secure the cable gland.

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Explore E3 Colours DMX Connections:

Light 1 / Light 2
+VE GND DMX+ DMX-

Wire colour
RED BLACK YELLOW BROWN

5. Loosen the “Light 2” M16 cable gland cap and feed the cable of the second light through the gland and into the screw terminal in the correct order. Use a flat-head screwdriver to tighten the screws on the screw terminal and secure the cable gland.
6. Loosen the DMX In cable gland cap , pass the DMX cable through the gland, and connect it to the DMX In screw terminal in the correct order. Tighten the screws and secure the cable gland.

OceanLED DMX Link Cable connections:

Light 1 / Light 2
GND DMX+ DMXSHIELD Not Connected

Wire colour
BLACK YELLOW BROWN SCREEN RED

7. If only one DMX Junction Box is being used, switch on the DMX terminator and seal the DMX Out cable gland with a blanking plug (not provided). Proceed to step 8.
8. If multiple boxes will be used, loosen the DMX Out cable gland cap , pass the DMX Link cable through the gland, and connect it to the DMX Out screw terminal in the correct order. Tighten the screws and secure the cable gland. Keep the DMX terminator off, but switch on the terminator in the final Junction Box in the chain.

9. Ensure that the appropriate value fuses are installed for each output . The supplied fuses are rated 7.5 Amps. Refer to the corresponding light manual for the required fuse values. (Note: The required fuse type is mini-blade.)
10. Close the lid of the junction box and secure it using the provided four screws. Seal any unused cable glands with a blanking plugs (not provided).
11. Repeat the procedure for next Junction Box.
Note: Before closing the junction box and supplying power to the lights, please double-check all connections to ensure their accuracy. Test the whole system BEFORE the boat goes back into the water.

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
36

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
37

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL
38

8 Warranty

EXPLORE E3 Colours DMX.
INSTALL & OPERATION MANUAL

Please remove this page and keep for your files
Warranty Reminder: · Never use a high-pressure jet wash to clean the lens or bezel, as this can damage the seals and void the
warranty. · Do not coat the light’s glass/lens with any product, including but not limited to clear antifouling paints or
similar, without consulting OceanLED for advice. Failure to do so will void your warranty. · If applying bottom paint, ensure the coating is applied as instructed in the “Finalising the Installation”
section. Failure to follow these instructions will void your warranty. · Do not submerge the cable ends in water. Cables and connections exposed to underwater submersion are
not covered by warranty. · Ensure the rear of the light is kept in a dry area and not exposed to a wet environment. Failure to do so
may invalidate the warranty. Please remember that failure to follow these guidelines may result in the denial of warranty claims.
For technical assistance: Europe: service@oceanled.com The Americas: warranty@oceanledusa.com
Warranty Serial Code(s):

Ocean LED Marine LTD Unit 1 Jacknell Road Dodwells Bridge Industrial Estate Hinckley, Leicestershire LE10 3BS United Kingdom
Tel: +44 (0) 1455 637505 sales@oceanled.com

Ocean LED USA LLC 778 South Military Trail Deerfield Beach Florida FL 33442-3025 USA
Tel: +1 954.523.2250 sales@oceanledusa.com

www.oceanled.com

Documents / Resources

OceanLED Explore Series E3 Colours DMX [pdf] Installation Guide
MAN-000051, Explore Series E3 Colours DMX, Explore Series E3, Colours DMX, DMX

References

User Manual

OceanLED Explore Series E3 Colours DMX

Product Information

Product Usage Instructions

FAQs

Installation Checklist

Overview

Preparing the Hull

Operation Maintenance

Troubleshooting

Documents / Resources

References

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