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masibus MAS-AI-U-08-D Linearized RTD/TC Module

masibus-MAS-AI-U-08-D-Linearized-RTD-TC-Module-PRODUCT

INTRODUCTION

The Linearized RTD/TC module is flexible for DIN rail mounting and is easily installable. The module has wide input & output ranges, which are field selectable & factory settable as per customer requirement respectively.

SAFETY AND WARNING NOTES

  • To minimize potential shock, turn off power to module installed in the base before inserting or removing a module.
  • In order to make safe operation of the device and to be able to make use of all the functions, please read these instructions thoroughly!
  • The device may only be installed and put into operation by qualified personnel.

SPECIFICATIONS

Input:

  • No. of Channel : 8
  • Input (Field Side)* : RTD: PT 100 3-wire (0.1 ºC) (Automatic 3 wire Compensation)
  • TC: E, J, K, T, B, R, S, N (ANSI Standard).
  • Input Range : Refer Table2
  • Input Impedance : >1M
  • Input Resolution : 16 Bits
  • Burnout Current for TC : <1uA
  • CJC Error : +/-2.0Deg.
  • RTD Excitation current : 0.3048 mA
  • Minimum Spans : TC: 5 mV
  • PT100: 50ºC
  • LED Indication : Green Color: Healthy Signal Presence : Blinking LED: sensor OPEN Indication

Output:

  • O/P : Voltage / Current (Module Side) **
    O/P range ** : Voltage: 0 to 5 V 0 to 10 V 1 to 5 V
  • Current: 4 to 20 mA 0 to 20 mA
  • Sensor break o/p* : Upscale / Downscale
  • Output direction* : Direct / reverse
  • Response Time :  500 mili second at full load
  • Drift : 0.2% per Year O/P connection ** : MKDS or D type connector.
  • Load Resistance : <750 Ω (for Current) >4.7K Ω (for Voltage)
  • Accuracy : 0.25% Full Span ±1 Degree O/P Resolution : 0.005% of full span

Power supply:

  • Power : 24VDC ±10%
  • Fuse Rating : 2Amp (Fast Blown)
  • LED Indication : Green LED – Healthy Status
  • Red LED – Fault Status
  • Isolation : 1.5KV AC
  • Input to Power, Input to Input,
  • Output to Power
  • Environmental:
  • Operating Temp. : Operating at 0 to 50C
  • Tempco : ≤ 150 PPM
  • Humidity : 30 to 95% RH non- condense

Environmental

  • Protection : Conformal Coating on PCB
  • CMRR : >120dB
  • NMRR : >40dB

Terminal:

  • Terminal Block : 2.5mm² conductor size

Calibration:

  1. Zero and Span calibration through mTRAN
  2. CJC for TC type input and 3-wire compensation for RTD sensor is automatic.
  3. Instrument Warm up time approx. 30 min

Mechanical:
Size: 225mm x 90mm x 91.3mm
* Selectable through mTRAN configuration software. **Factory settable as per customer requirement.

Input Type Input Range
E -200 to 1000ºC
J -200 to 1200ºC
K -200 to 1370ºC
T -200 to 400ºC
B 450 to 1820ºC
R 0 to 1750ºC
S 0 to 1750ºC
N -200 to 1300 ºC
PT100 -200 to 850 ºC

Table 2: Input (Field Side) 

PRODUCT ORDER CODE

For Input: Pt-100 and Output: 4-20mA with D-Type connector at output side.
Model: MAS-AI-U-08-D-9-1-1

Model Input Type & Range Output Type & Range Output Connection
MAS- AI-U-08-D X X X
1 E 1 4-20mA 0 PCBTerminal Block
2 J 2 0-20mA 1 D Type Connector
3 K 3 1-5VDC
4 T 4 0-5VDC
5 B 5 0-10VDC
6 R
7 S
8 N
9 Pt-100

Table1: Product Ordering Code
At the time of ordering, specify the input range within the ranges as per reference Table 2

CABLE ORDERING CODE
Model Input Type & Range
m-PC-D25F-LG XX
C 2.5 Meter
D 3.0 Meter
E 3.5 Meter
F 5.0 Meter
G 7.0 Meter
S Special

Note: 20 Core 0.14mm22 with DB 25 Female connector at one end and lug at another end.

INSTALLATION GUIDELINES

This Module is suitable for mounting on 35mm DIN Rail. Note the polarity when connect field wire. The (horizontal) mounting arrangements shown here, allows good vertical air circulation. It is also recommended to keep adequate gap between two modules.

masibus-MAS-AI-U-08-D-Linearized-RTDTC-Module- (1) masibus-MAS-AI-U-08-D-Linearized-RTDTC-Module- (2)

 

  • Size: 225.00mm X 90.00mm
  • Figure1: Mechanical & Mounting with Nomenclature

Before wiring, verify the label for correct model no. and options. Wiring must be suitable for voltage, Current and Temp. rating of the system. Verify that the ratings of the o/p & i/p as specified.

masibus-MAS-AI-U-08-D-Linearized-RTDTC-Module- (3)

Figure2: Connection Details 

CONFIGURATION AND TERMINAL CONNECTION DETAIL 

CONFIGURATION
Linearized RTD/TC module is configurable through configuration software “mTRAN”. Configuration and calibration should be done in non hazardous area. Once configuration is done, parameters are changed.

Guidelines for Configuration Software mTRAN version 1.0.1.1
Before making a configuration of module you need to do following:

  1. Install the drivers for the USB Interface.
  2. Install the PC configuration software mTRAN in your PC.
    Please refer to configuration software manual “m10/om/202” for software and USB driver installation. All software and manuals are included with module, and can also be downloaded from the web site.

Configuration procedure:

  1. Connect the module to the PC via the USB Interface.
  2. In configuration software four modes are available.
    • Run mode
    • Configuration mode
    • Calibration mode
    • About us
  3. Run Mode displays process values, Input Types, Range High, Range Low, Ambient Temperature, Start and stop communication buttons are available in the screen. And User Can Start/Stop communication and select the COM Port from any window.
  4. In configuration mode user can read /write IP type, Zero, span, Output Type, Output Sensor and Digital Filter.
  5. In calibration mode user can read /write C-Zero, C-Span, Ambient Calibration, output-Zero Calibration and output-Span Calibration.
  6. About us mode shows about software version.

TERMINAL CONNECTION DETAIL

Power Supply:
2 4 D C+: Positive Terminal Connection 24 DC –: Negative Terminal Connection

masibus-MAS-AI-U-08-D-Linearized-RTDTC-Module- (4) :Electronic Ground

Input Connections:
Input terminal connection for Channel 0 masibus-MAS-AI-U-08-D-Linearized-RTDTC-Module- (3)

Terminal 0A, 0a/+ & 0B/-: For RTD input Terminal 0a/+ & 0B/- : For TC input

Output Connections:

  • TERMINAL 0+: OUTPUT +
  • TERMINAL 0- : OUTPUT –

PC communication is through configuration cable as shown in figure.
Connection detail for 25 pin D Type connector for output

Pin No. Description
1 Output0+
2 Output0-
3 Output1+
4 Output1-
5 Output2+
6 Output2-
7 Output3+
8 Output3-
9 Output4+
10 Output4-
11 Output5+
12 Output5-
13 Output6+
14 Output6-
15 Output7+
16 Output7-

BLOCK DIAGRAM & APPLICATION AREA

 

masibus-MAS-AI-U-08-D-Linearized-RTDTC-Module- (4)

Figure3: Block Diagram
The 8 Channel RTD/TC modules are used in applications like industrial process control, Factory automation, SCADA and DAS.

TROUBLESHOOTING

  • Unit not turning on
    If RED LED on the module is ON then problem can be bad connection or due to incorrect rating of power, fuse blows.
    If GREEN LED on the module is ON, it indicates the module is in healthy condition.
  • Unstable reading
    Check for loose connections.
    First verify that all conventional instrumentation norms have been followed for wiring. Make noise away from the module. Check for ripple on power supplies of Input & Output section sections.
  • Output not matching with the expected value.
    Kindly make sure that the output is really incorrect with respect to input signal, before attempting any re-calibration.

List of accessories (optional)

Sr. No Description of Accessories Part No. Qty
1 Configuration cable TT7SCC 1
2 mTRAN configuration software CD 1

masibus Automation & Instrumentation Pvt. Ltd. B/30, GIDC Electronics Estate, Sector- 25, Gandhinagar-382044, Gujarat, India

FAQ

  • How many channels does the module support?
    The module supports 8 channels.
  • How is calibration done for the module?
    Calibration can be done through mTRAN configuration software, including zero and span calibration, automatic CJC for TC type input, and automatic 3-wire compensation for RTD sensor.
  • What are the available input types for the module?
    The available input types include TC (Thermocouple): E, J, K, T, B, R, S, N (ANSI Standard).

Documents / Resources

masibus MAS-AI-U-08-D Linearized RTD/TC Module [pdf] Instruction Manual
MAS-AI-U-08, MAS-AI-U-08-D Linearized RTD TC Module, MAS-AI-U-08-D, Linearized RTD TC Module, RTD TC Module, Module

References

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