KEYENCE

NEW PRODUCTS LINE-UP CATALOGUE

TOTAL SENSING SOLUTION

WHY IS KEYENCE UNIQUE?

Corporate Information
Global Headquarters: Osaka, Japan
Founded: May 1974
Capital: $364,728,000 USD
2011 Global Sales: $2,373,023,000 USD
Worldwide Employees: 3,420
(Dollar amounts are translated from Japanese yen, for convenience only, at ¥84 = US$1, the approximate exchange rate on March 20, 2012.)

An Exceptional Company
KEYENCE has been named one of Business Week's "1000 Best Valued Companies" and consistently ranked ahead of companies such as Sony and Honda Motors in Japan's Nikkei, Tokyo Stock Exchange, Newspaper's ranking of the "Top Ten Excellent Companies in Japan."

Exceptional Performance and results

Newsweek Electronics Industry Ranking
1 IBM, 2 HP, 3 CANON INC., 4 Panasonic, 5 Apple INC., 6 ABB, 7 DELL, 8 Schneider Electric, 9 Emerson Electric, 10 Sony, 16 Xerox, 26 Seagate, 39 KEYENCE, 42 Rockwell Automation.

Nikkei Newspaper
KEYENCE consistently ranks in the "top ten" in the Nikkei newspaper's annual ranking of "excellent companies" in Japan.
✔️ Maintains its ranking in top 30 (for 20 years)
✔️ Ranked 1st twice (1995,1996)
✔️ Ranked in the top 10 from 2005 to 2008

Recent Top 10
1 Nintendo, 2 FANUC LTD., 3 Astellas Pharma Inc., 4 Takeda Pharmaceutical, 5 KEYENCE, 6 ROHM CO.,LTD., 7 CANON INC., 8 Trend Micro Inc., 9 TOYOTA Motor Corp, 10 NTT DOCOMO, INC.

DEDICATED TO ADDING VALUE FOR OUR CUSTOMERS

Direct Sales

KEYENCE employs DIRECT Sales Engineers for product support and on-site consultation. We continually train our Sales Engineers on the latest sensing product technologies and applications to provide customers with the best solution for challenging sensing applications.

KEYENCE Direct Sales System vs. Conventional sales style

  • KEYENCE System: Customers -> Application Needs -> Sensing, Contact, Safety, Barcode -> Specialists (Measurement, Machine Vision System) -> Total Solutions -> KEYENCE Sales Engineers.
  • Conventional System: Customers -> Distributors -> Sales Engineers -> Other Suppliers (Sensing, Contact, Safety, Barcode).

Same-Day Shipping

We offer same-day shipping in order to quickly deliver our products to our customers at the earliest possible date and can deliver even when they have unexpected on-site problems.

Process: Customers -> Direct Orders -> Same-Day Shipping -> Products reach customers almost immediately. -> KEYENCE

Comprehensive Support

KEYENCE provides reassuring post-sales support by offering product seminars, application guides, improvement proposals, and other follow-up services according to the needs and goals of our customers.

Support Stages: Customers -> Selection -> Implementation -> Post-Sales Support -> KEYENCE

KEYENCE SENSORS CONTINUE TO IMPROVE

Fibre Optic Sensors

FS-N Series
Features: Complete setting in just one click, High power reduces labour hours, Automatic maintenance. CE ? UL LISTED.

Laser Sensors

LR-Z Series - Self-contained CMOS Laser Sensor
Features: BEST DETECTION ABILITY in its class (CMOS Laser + BGS + FGS), DURABLE & LONG LIFE (High enclosure rating and Stainless steel body SUS316L), SIMPLIFIED OPERATION (Large indicator and Digital display). CE ? UL LISTED.
Applications: Inspecting press fit anti-vibration rubber bushings on an index table (350,000 fold power control enables reliable detection even on a black workpiece with low reflectivity). Confirming package presence (The LR-Z Series performs reliable detection even on printed packaging with a glossy finish).

Analogue Laser Sensors

IL Series - CMOS Multi-Function Analogue Laser Sensor
Features: SCAN function with wide dynamic range (Sensitive-laser Control Analyser) adjusts laser power, shutter time, and reception gain in real-time for stable detection. Sharp-Line Beam with a beam diameter of 25 µm for excellent stability. CE ? US.

Laser Micrometers

IG Series - Multi-Purpose CCD Laser Micrometer
Features: Extremely easy to use due to the built-in position monitor (Red light indicates received light position, Green light indicates measurement position). Easier optical axis alignment. CE ? UL LISTED.

Safety Light Curtains

GL-R Series - Safety Light Curtain
Features: STRONG (Built-in guarding, narrowest exposed lens surface), SMART (No Dead Zone, can be mounted flush inside equipment), SIMPLE (Reduce installation time with simple wiring and easy-to-use mounting brackets). 7-segment display for error codes. TÜV CE ? UL LISTED.

Code Readers

SR-600/HR Series - Ultra-Compact 1D/2D Code Reader
Features: Revolutionary technology enables high-accuracy measurement. HI-SPEED (Reliable Moving Object Code Detection, reads codes moving as fast as 160 m/min). HI-RELIABILITY (Easy Setup & Maintenance via TUNE button or software). HI-PERFORMANCE (Advanced Reading Flexibility, up to 16 parameter banks). CE ? UL LISTED.

Laser Scanners

LJ-V Series - High-speed 2D/3D Laser Scanner
Features: Ultra-high-speed/Ultra stability. World's fastest 64,000 profiles/sec. sampling. Measures shapes of products running on a line at ultra high speeds. Industry's greatest 64 times the dynamic range. Accurately measures shapes even with mixed reflectivity surfaces. CE.

2D Measurement Sensors

TM Series - High-speed 2D Measurement Sensor
Features: Measures single point and edge dimensions instantaneously. High speed production support with a newly developed HT processor (1800 images/minute). High precision inspection with ±0.15 µm repeatability. CE.

Image Dimension Measurement Systems

IM Series - Image Dimension Measurement System
Features: Drastically Reduced Measurement Time (99 features measured in seconds). Eliminating Individual Differences (High-precision automatic measurement). Easy Setup for Wider Applications. Easy Data Management (Statistics/analysis function). CE.

Machine Vision / Vision Sensors

CV-X Series - Easy Setup, Auto-Teaching, Machine Vision System
Features: Auto-Teach Inspection (Human-like sense of judgement). Utilities (Professional knowledge adjustments incorporated). User Manual Auto-Generation (Single button click to create customised manuals). CE.

XG Series - Ultra High-Speed, High-Capacity Multi-Camera Image Processing System
Features: 2-way processor structure. Rich variety of cameras. Build-up type system offering expandability. CE.

IV Series - Vision Sensor
Features: Automatic focus. Automated, one-touch brightness adjustment. Easy navigation (Intuitive touch screen operation). CE ? UL LISTED.

Contact Sensors

GT2 Series - High-Precision Digital Contact Type Sensors
Features: High-precision detection using absolute method (0.1 µm resolution, 1 µm accuracy). Rigid structure (30 million detection durability, IP67 enclosure rating, flexible cable). CE.

Static Eliminators

SJ-HA Series - Sheath-Sensing Ioniser
Features: Double Hole Electrode Probe. Maintenance-saving (5 times less maintenance). High-density tungsten reduces probe wear and tear. CE ? SP.

Digital Microscopes

VHX-2000 Series - Digital Microscope
Features: Super Resolution Imaging (World's First). LARGE DEPTH-OF-FIELD. Simple operation using 3-axis (XYZ) motorised control (Industry's First). Auto Focus Function (ONE PUSH). CE.

VW-9000 Series - High-speed Microscope
Features: Records motion that previously could not be seen (16 times recording performance). Set up and record in minutes. CE.

DIGITAL FIBREOPTIC SENSOR FS-N Series

Features:

  • Complete setting in just one click: An entirely new concept in setup ease. Just one click calibrates the sensitivity and resets the display.
  • High power reduces labour hours: Increased sensor power greatly reduces maintenance and setup time.
  • Automatic maintenance: The sensor automatically detects reduced light intensity due to debris build-up and automatically re-calibrates to the original display state.

LINEUP

Cable Type

Type Model NPN output PNP output Control outputs External input Analogue output
Standard Main unit FS-N11N FS-N11P 1 0 0
Expansion unit FS-N12N FS-N12P
2-output Main unit FS-N13N FS-N13P 2 1 0
Expansion unit FS-N14N FS-N14P
Analogue Main unit - FS-N11MN 1 0 1

Connector Type (M8)

Type Model NPN output PNP output Control outputs External input Analogue output
Standard Main unit FS-N11CN FS-N11CP 1 1 0
Expansion unit FS-N12CN FS-N12CP
2-output Main unit - FS-N13CP 2 0 0
Expansion unit - FS-N14CP

PHOTOELECTRIC SENSOR LR-Z Series

Self-contained CMOS Laser Sensor

Features:

  • BEST DETECTION ABILITY in its class: CMOS Laser + BGS + FGS.
  • DURABLE & LONG LIFE: High enclosure rating and Stainless steel body (SUS316L).
  • SIMPLIFIED OPERATION: Large indicator and Digital display.

CE ? UL LISTED.

APPLICATION

Black targets: Inspecting press fit anti-vibration rubber bushings on an index table. 350,000 fold power control enables reliable detection even on a black workpiece with low reflectivity.

Printed targets: Confirming package presence. The LR-Z Series performs reliable detection even on printed packaging with a glossy finish.

LINEUP

Type Detecting distance Spot diameter Standard detectable deviation Connection method Output Model Weight
Rectangular w/ cable 35 to 100 mm 2 mm (35 to 50 mm)
3 mm (50 to 100 mm)
1.5 mm (35 to 50 mm)
-1 mm (50 to 100 mm)
2 m cable NPN LR-ZB100N 110 g
PNP LR-ZB100P
Rectangular w/ M8 connector At detecting distance of 100 mm 3 mm (50 to 100 mm) -1 mm (50 to 100 mm) M8 4-pin NPN LR-ZB100CN 55 g
PNP LR-ZB100CP
Rectangular w/ cable 35 to 250 mm 2.4 mm (35 to 180 mm)
1.2 mm (180 to 250 mm)
9 mm (35 to 180 mm)
25 mm (180 to 250 mm)
2 m cable NPN LR-ZB250N 110 g
PNP LR-ZB250P
Rectangular w/ M8 connector At detecting distance of 250 mm 1.2 mm (180 to 250 mm) 25 mm (180 to 250 mm) M8 4-pin NPN LR-ZB250CN 55 g
PNP LR-ZB250CP

CMOS MULTI-FUNCTION ANALOGUE LASER SENSOR IL Series

Features:

  • SCAN function with wide dynamic range: The laser power, shutter time and reception gain are adjusted in real-time for stable detection. Features a dynamic range of x1.5 million.
  • Sharp-Line Beam: KEYENCE's original optical system pushes the beam diameter to the limits (25 µm), enabling excellent stability.

CE ? US.

APPLICATIONS

Detecting welding seams, Control marking height.

LASER MICROMETER IG Series

Multi-Purpose CCD Laser Micrometer

Features:

  • Extremely easy to use due to the built-in position monitor: Visually check target detection with red and green lights indicating received light and measurement positions.
  • Easier optical axis alignment: Perform alignment by adjusting the sensor head until all position monitor lights turn red.

CE ? UL LISTED.

SPECIFICATIONS

Sensor heads

Model IG-010 IG-028
Appearance

[Image of IG-010 sensor head]

[Image of IG-028 sensor head]

Measurement range 10 mm 28 mm
Mounting distance 0 to 1000 mm 0 to 1500 mm
Repeatability 5 µm (Setting distance: 100 mm)
10 µm (Setting distance: 500 mm)
80 µm (Setting distance: 1000 mm)
5 µm (Setting distance: 100 mm)
10 µm (Setting distance: 500 mm)
80 µm (Setting distance: 1000 mm)
140 µm (Setting distance: 1500 mm)
Linearity ±0.28% of F.S. (±28 µm) ±0.1% of F.S. (±28 µm)

Display unit (amplifier)

Model IG-1000 IG-1500 IG-1050 IG-1550
Appearance

[Image of IG-1000 amplifier]

[Image of IG-1500 amplifier]

[Image of IG-1050 amplifier]

[Image of IG-1550 amplifier]

Amplifier type DIN rail mount Panel mount
Main unit/Expansion unit Main unit Expansion unit Main unit Expansion unit

SAFETY LIGHT CURTAIN GL-R Series

Safety Light Curtain

Features:

  • STRONG: Built-in guarding and the narrowest exposed lens surface in the industry. Protected against impact and resultant damage. Protected from water and washdown environments (IP65/67).
  • SMART: No Dead Zone. Can be mounted flush inside of equipment.
  • SIMPLE: Reduce installation time with simple wiring and easy-to-use mounting brackets.

7-segment display: If an error is detected, provides a code indicating the cause, reducing corrective action time.

TÜV CE ? UL LISTED.

SPECIFICATIONS

Model GL-RF GL-RH GL-RL
Beam axis spacing/Lens diameter 10 mm / ø4 20 mm / ø5 40 mm / ø5
Detection capability Ø14 mm Ø25 mm Ø45 mm
Operating distance 0.2 to 10 m*1 0.2 to 15 m*1 0.2 to 15 m*1
Effective aperture angle Max. ±2.5° (When operating distance is 3 m or more)
Light source Infrared LED (870 nm)
Response time Optical synchronisation (Channel 0) or Wire synchronisation: 6.6 to 18.1 ms
Optical synchronisation (Channel A or B): 6.9 to 27.4 ms
OSSD operation Turns on when no interruptions are present in the detection zone
Synchronisation between the transmitter and receiver Optical synchronisation or Wire synchronisation (Determined by wiring)
Light interference prevention function Prevents mutual interference in up to two GL-R systems.
Optical synchronisation: prevented by Channel A and B with setting switch
Wire synchronisation: prevented automatically
Output 2 transistor outputs. (PNP or NPN is determined by the cable type)
Residual voltage (during ON) Max. 2.5 V (with a cable length of 5 m)
Max. load current 500 mA *2
Control output (OSSD output) Max. 2.0 V (with a cable length of 5 m)
OFF state voltage Max. 200 μA
Leakage current 2.2 µF
Max. capacitive load Max. 2.5 Ω
Load wiring resistance Transistor outputs (Compatible with both PNP and NPN)
Load current: Max. 50 mA, Residual voltage: Max. 2.5 V (with a cable length of 5 m)
AUX [When using a PNP output cable]
ON voltage: 10 to 30 V
OFF voltage: Open or 0 to 3 V
[When using an NPN output cable]
ON voltage: 0 to 3 V
OFF voltage: Open or 10 V or more
Error output Incandescent lamp (24 VDC, 1 to 5.5 W) Up to the power voltage
Muting lamp output LED lamp (load current: 10 to 230 mA) can be connected
EDM input Short circuit current: Approx. 2.5 mA (Approx. 10 mA with EDM input only) Short circuit current: Approx. 2.5 mA (Approx. 10 mA with EDM input only)
External input Wait input
Reset input
Muting input 1, 2
Override input
Power supply Voltage 24 VDC ±20%, ripple (P-P) 10% or less, Class 2
Current consumption Transmitter: 37 to 81mA, Receiver: 66 to 91 mA
Protection circuit Reverse current protection, short-circuit protection for each output, surge protection for each output
Environmental resistance IP65/IP67 (IEC60529)
-10 to +55°C (No freezing)
-25 to +60°C (No freezing)
15 to 85% RH (No condensation)
15 to 95% RH
Incandescent lamp: 3000 lux or less. Sunlight: 20000 lux or less
10 to 55 Hz, 0.7 mm compound amplitude, 20 sweeps each in the X, Y and Z directions
100m/S² (approx. 10 G), 16 ms pulse in X, Y and Z directions, 1000 times each axis
Material Main unit case: Aluminium
Upper case/lower case: Nylon (GF 30%)
Front cover: Polycarbonate, SUS304
Approved standards Safety: IEC61496-1, EN61496-1, UL61496-1 (Type 4 ESPE)
IEC61496-2, EN61496-2, UL61496-2 (Type 4 AOPD)
IEC61508, EN61508 (SIL3), IEC62061, EN62061 (SIL CL3)
EN ISO13849-1:2008 (Category 4, PLe)
EMC: EN55011 ClassA, FCC Part15B ClassA, ICES-003 ClassA
UL: UL508, UL1998

*1 When the option front protection cover is installed on the one of transmitter or receiver, the Operating distance is shorten by 0.5 m. When the front covers are installed on both of the transmitter and receiver, the Operating distance is shorten by 1.0 m.
*2 When the GL-R is used under surrounding air temperatures between 50 to 55°C, the Maximum load current should not exceed 350 mA.

BARCODE READER SR-600/HR Series

Ultra-Compact 1D/2D Code Reader

Revolutionary technology enables high-accuracy measurement.

CE ? UL LISTED.

HI-SPEED

Reliable Moving Object Code Detection: Fastest in its class: New optical design with high-speed, high-sensitivity imaging allows the SR-600 Series to read codes moving as fast as 160 m/min.

HI-RELIABILITY

Easy Setup & Maintenance: Easy calibration can be performed by simply pressing the TUNE button. Built-in USB connectivity enables [Live] monitoring, testing, and function changes via the easy-to-use AutoID Navigator software.

2 EASY TUNING METHODS:

  1. TUNE button on the code reader
  2. Quick setup using a laptop or PC

HI-PERFORMANCE

Advanced Reading Flexibility: Simple setup with advanced reading ability. Up to 16 parameter banks allow greater flexibility when reading conditions change.

Supported Codes: Barcode: CODE39, ITF, Industrial2of5, COOP2of5, Codabar, CODE128, GS1-128, GS1 DataBar, CODE93, EAN/UPC, Trioptic Code39. 2D code: QR, MicroQR, DataMatrix, PDF417, MicroPDF, MaxiCode, GS1 Composite.

SPECIFICATIONS

Model SR-600 SR-610 SR-600HA
Type Close-range type Middle-range type High-resolution type
Laser pointer Visible red semiconductor laser (wavelength: 660 nm)
Pulse duration 90 μW 200 μs
Laser class Class 1 Laser Product (IEC60825-1, FDA (CDRH) Part1040.10)*
Light source High-intensity red LED
Supported codes CODE39, ITF, Industrial2of5, COOP2of5, Codabar, CODE128, GS1-128, GS1 DataBar, CODE93, EAN/UPC, Trioptic Code39
Focal distance 60 mm 100 mm 38 mm
Minimum resolution 0.127 mm 0.127 mm 0.082 mm
Barcode 0.127 mm 0.25 mm
2D code
Reading time (representative example) 31 mm to 97 mm (Cell size: 0.339 mm) 21 ms (Focal distance, in QR CODE 21 x 21) 17 mm to 54 mm (Cell size: 0.254 mm)
Reading distance (representative example) 35 mm to 95 mm (Cell size: 0.339 mm) 40 mm to 173 mm (Cell size: 0.508 mm) 19 mm to 51 mm (Cell size: 0.254 mm)
QR 29 mm to 106 mm (Narrow bar width: 0.339 mm) 44 mm to 205 mm (Narrow bar width: 0.508 mm)
DataMatrix 70.6 mm x 45.0 mm 26.6 mm x 17.0 mm
Barcode
Reading view range (focal distance) 42.5 mm x 27.1 mm
I/O Input terminal: 2 inputs (IN1, IN2), non-voltage input (relay contact, solid state)
Control output: NPN open-collector output: 4 outputs (OUT1 to OUT4)
Communication method: Conforms to RS-232C
Communication speed: 9600/19200/38400/57600/115200 bps
Synchronous method: Start-stop Synchronisation
RS-232C: Data length: 7/8 bits, Stop bit length: 1/2 bits, Parity check: None/Even/Odd
USB: Conforms to USB 2.0 Full Speed
Environmental resistance Enclosure rating: IP65
Operating ambient temperature: 0 to 45 °C
Storage ambient temperature: -10 to +50 °C, No condensation
Operating ambient humidity: 35 to 95%RH, No condensation
Ambient operating illuminance: Sunlight: 10000 lux, Incandescent lamp: 6000 lux, Fluorescent lamp: 2000 lux
Operating atmosphere: No dust or corrosive gas present
Vibration resistance: 10 to 55 Hz, 1.5 mm double amplitude in X, Y, and Z directions, 3 hours respectively
Rating Power voltage: 5 VDC +5%,-10%
Consumption current: 630 mA max
Weight Approx. 160 g (including the cable)/Weight without cable: Approx. 27 g

* The laser classification for FDA (CDRH) is implemented based on IEC60825-1 in accordance with the requirements of Laser Notice No.50.
* Use the Limited Power Source defined in UL/IEC60950-1 to comply with UL/IEC60950-1.

Handheld 1D/2D Code Reader HR SERIES

Easy Code Capture Allows High Speed Reading

WIDE READING AREA & FASTER READING SPEED: Thanks to a wide reading area and deep depth of view, codes area easily captured at the pull of the trigger. Furthermore, high-speed reading that was not available with conventional handheld readers is now possible.

LASER DISPLACEMENT SENSOR LJ-V Series

High-speed 2D/3D Laser Scanner

Ultra-high-speed/Ultra stability

What is a laser measuring device that is truly useful inline? "Improved quality”, “defect outflow prevention”, “increased yield" Calls and complaints from customers regarding manufacturing issues continue to increase on a daily basis, causing the level of demand for these items to increase. KEYENCE's new proposal is the LJ-V7000 Series, an ultra-high-speed inline profile measuring device that implements ultimate quality control to “measure any product of any shape 'with extreme detail'.

World's fastest 240 times greater than conventional devices: 64,000 profiles/sec. sampling 12,800,000 points/sec. The LJ-V7000 Series has achieved the world's fastest sampling speed. It can measure the shapes of products running on a line or through equipment at ultra high speeds, with high-resolution and without missing an item. As an example, it can measure targets moving at 6.4 m/s with a pitch of 0.1 mm. The LJ-V7000 Series does not allow the passing of abnormal or defective areas.

Industry's greatest 64 times the dynamic range of conventional devices: Overwhelming workpiece response capabilities and detection stability. Normally, detection stability is inversely proportional to speed. However, the LJ-V7000 Series has achieved the improvements in both speed and detection stability. Shapes are accurately measured even in cases where black surfaces or inclines with low reflectivity and metallic surfaces with high reflectivity are mixed together under the same optical axis.

CE.

APPLICATIONS

Measuring loose bearing seals: Bearings are rotated to detect loose seals and perform a variety of measurements. High-speed measurement is possible, and in addition to bearings, the completion time to inspect shapes for rotating objects is also greatly improved.

Measuring welding grooves and bead shapes: Welding grooves and bead shapes are measured. Can be used on site without worry due to its strong IP67 structure, shock resistance, and high-flex cable.

Measuring the swelling of steel sheets: The shapes of continuous swelling on steel sheets that are flowing at high-speeds are measured. Because it is possible to measure at speeds of up to 64 kHz, you can perform high-definition measurement at fine pitches.

Measuring the shapes of projections and depressions on extrusion moulded products: Measurement is performed to determine if the shapes of moulded parts that are extruded at high speeds are correct or not. Various targets can be supported, including rubber, metal, ceramics, concrete, and food products.

SPECIFICATIONS

High-accuracy specular reflection

LJ-V7060K LJ-V7060 LJ-V7080 LJ-V7200 LJ-V7300
Measurement range 54.6±7.6 mm 60±8 mm 80±23 mm 200±48 mm 300±145 mm
Measurement Z-axis range 54.6±7.6 mm 60±8 mm 80±23 mm 200±48 mm 300±145 mm
X-axis 14 mm 15 mm 32 mm 62 mm 180 mm
Z-axis 0.4 µm 0.4 µm 0.5 µm 1 µm 5 µm
Repeatability X-axis 5 µm X-axis 5 µm X-axis 10 µm X-axis 20 µm X-axis 60 µm

Controller

LJ-V7001(P) LJ-H2 CA-MP120T CB-B3 (3 m)/CB-B10(10 m) CB-B5E (5 m)/CB-B10E (10m) OP-87258 (3 m)
Controller variation NPN output type LJ-V7001
PNP output type LJ-V7001P
Settings monitor software USB cable (LJ-H2 accessory) OP-66844
Console Display output unit LJ-VM100
Touch panel monitor Head connection cable Head connection extension cable Touch panel monitor extension cable
Specialised monitor stand OP-87262
Display monitor connection cable OP-66842 (3 m)/OP-87055 (10 m)
RS-232C cable
D-sub 9 pin connector OP-26401

OPTICAL MICROMETER TM Series

High-speed 2D Measurement Sensor

Features:

  • Measure single point and edge dimensions: No need to position an object; outer diameter and angles can be measured instantaneously. Accurate measurement with position correction. Variations due to surface roughness are suppressed with edge averaging.
  • High speed production support: Newly developed HT processor with high-speed computing CPU and two dedicated image processing DSPs. Allows fast processing of 1800(images)/minute.
  • High precision inspection: A high brightness LED and a double telecentric optical system ensure high precision performance. ±0.15 µm repeatability.

CE.

SPECIFICATIONS (SENSOR HEAD)

Model TM-006 TM-040 TM-065
Measuring range Ø6 mm Ø40 mm Ø65 mm
Smallest detectable object 0.04 mm 0.3 mm 0.5 mm
Transmitter/receiver distance 60 mm 180 mm 270 mm
Light source GaN Green LED InGaN Green LED
Measurement accuracy ±0.5 µm*1 ±2 µm*3 ±3 µm*5
Repeatability ±0.06 µm*2 ±0.15 μm*4 ±3 µm*6
Sampling cycle (trigger interval) *7 5.5ms (33ms at the initial setting)
Environmental resistance Enclosure rating *8: IP64
Ambient temperature: 0 to 50°C
Relative humidity: 35 to 85% (No condensation)
Material Transmitter: Aluminium
Receiver: Aluminium
Base: Aluminium
Approx. 560g
Approx. 720g
Approx. 630g
Approx. 1280g
Approx. 1460g
Approx. 1500g
Weight Approx. 140g
Approx. 340g
Approx. 220g

*1 In a measurement area of 2 mmx ø4 mm error when measuring width of KEYENCE standard object (glass calibration scale).
*2 Value of ±26 measuring the width of KEYENCE standard object (glass calibration scale) in the centre of the measurement area, an average 16 times, average 1.3 mm line.
*3 In a measurement area of 10 mm× ø26 mm error when measuring width of KEYENCE standard object (glass calibration scale).
*4 Value of ±26 measuring the width of KEYENCE standard object (glass calibration scale) in the centre of the measurement area, an average 16 times, average 8 mm line.
*5 Error when measuring width of KEYENCE standard object (glass calibration scale) in a measurement area of 20 mm× Ø40 mm.
*6 Value of ±26 measuring the width of KEYENCE standard object (glass calibration scale) in the centre of the measurement area, an average 16 times, average 14 mm line.
*7 When measurement area is minimum, others are initial settings
*8 Apart from connector component

MACHINE VISION / VISION SENSOR IM Series

Image Dimension Measurement System

Features:

  • Drastically Reduced Measurement Time: Just place and press: 99 features are measured in seconds. The system automatically finds and measures targets even when they are placed in a different location or orientation.
  • Eliminating Individual Differences: High-precision automatic measurement using the latest image processing technology. Results are not affected by individual differences.
  • Easy Setup for Wider Applications: Easy setup by checking the entire image of a target. Specify points with the mouse to complete setup for a wide range of measurements.
  • Easy Data Management: Statistics/analysis function for easy trend checking or reporting. Measurement results are saved automatically and can be imported to spreadsheet software.

CE.

APPLICATIONS

Model IM-6010 IM-6500E IM-6020
Image pickup device 1" 6.6 mega pixel CMOS 10.4" LCD monitor (XGA: 1024 x 768)
Display Double telecentric lens
Light receiving lens Ø100 mm Ø100 mm Ø25 mm
Field of view Wide-field measurement mode: Ø100 mm
High-precision measurement mode: -
Wide-field measurement mode: Ø100 mm
High-precision measurement mode: -
Wide-field measurement mode: Ø25 mm
High-precision measurement mode: -
Minimum display unit Wide-field measurement mode: 0.1 μm
High-precision measurement mode: 0.1 μm
Wide-field measurement mode: 0.1 μm
High-precision measurement mode: 0.1 μm
Wide-field measurement mode: 0.1 μm
High-precision measurement mode: 0.1 μm
Repetition Accuracy Wide-field measurement mode: ±1 μm
High-precision measurement mode: ±1 μm
Wide-field measurement mode: ±1 μm
High-precision measurement mode: ±1 μm
Wide-field measurement mode: ±1 μm
High-precision measurement mode: ±1 μm
Measurement accuracy Wide-field measurement mode: ±0.5 µm
High-precision measurement mode: ±2 µm²
Wide-field measurement mode: ±5 µm
High-precision measurement mode: ±5 µm
Wide-field measurement mode: ±5 µm
High-precision measurement mode: ±5 µm
External remote input No-voltage input (with and without contact)
External output Relay output/rated load: 24 VDC 0.5A/ON resistance: 50 mΩ or less
Interface LAN
USB 2.0 series A
Record Hard disk drive: 160 GB
Resistance to environment Operating ambient temperature: +10 to 35°C
Operating ambient humidity: 20% to 80% RH (no condensation)
Illumination system Coaxial transparent illumination
Ring epi-illumination
Telecentric transparent illumination (green LED)
Four division ring illumination (white LED)
Z-axis stage Moving range along Z axis: 30 mm
Withstand load: 3 kg
Power supply Power supply voltage: 100 to 240 VAC 50/60 Hz
Power consumption: 180 VA max.
Weight Head: Approx. 8 kg
Controller: Approx. 24 kg
Head: Approx. 1 kg
Controller: Approx. 25 kg
Head: Approx. 1 kg
Controller: Approx. 25 kg

*1 +26 in the range of ø80 mm from the centre of the stage at the operating temperature range of +23±1.0°C degrees at the focused focal point position
*2 ±20 in the range of ø20 mm from the centre of the stage at the operating temperature range of +23±1.0°C degrees at the focused focal point position

DIMENSIONS

[Diagram showing dimensions for Head IM-6010/6020 and Controller IM-6500E]

CONTACT SENSOR GT2 Series

High-Precision Digital Contact Type Sensors

Revolutionary technology enables high-accuracy measurement.

CE.

High-precision detection using absolute method with 0.1 µm resolution and 1 µm accuracy: The absolute method can eliminate count skip and speed errors, ensuring the highest accuracy in its class.

Rigid structure

  • Detecting durability: 30 million times: Uses linear ball bearings that extend service life.
  • IP67 enclosure rating*: Meets IP67 requirements, resistant to harsh environments. (*Except for low measurement force type)
  • Free-cut flexible cable: Robot cable resistant to continuous bending motions (20 million times).

GT2 Air push type

Standard type vs. Air push type: Air push models offer stable operation with easy mounting. A complex jig is not necessary as there is no sensor head movement, eliminating errors due to jigs.

SPECIFICATIONS

Sensor heads for the GT2 Standard Type

Model GT2-H12K GT2-H12KL GT2-H12 GT2-H12L GT2-H32 GT2-H32L GT2-H50
Type Standard/Low stress (L) type (Sensor head for 12 mm) Standard/Low stress (L) type (Sensor head for 32 mm/50 mm range)
Appearance

[Image of GT2-H12K sensor head]

[Image of GT2-H12KL sensor head]

[Image of GT2-H12 sensor head]

[Image of GT2-H12L sensor head]

[Image of GT2-H32 sensor head]

[Image of GT2-H32L sensor head]

[Image of GT2-H50 sensor head]

Detection system Quartz glass scale, CMOS image sensor projection system, Absolute type (without tracking error)
Measuring range 12 mm 12 mm 32 mm 50 mm
Resolution 0.1 μm 0.1 μm 0.5 µm 0.5 µm
Accuracy (20°C) 1 μm(p-p) 1 μm(p-p) 2 µm (p-p) 3 µm (p-p)
Measuring force¹ Downward mounting: 1.0 N
Side mounting: 0.9 N
Upward mounting: 0.8 N
Downward mounting: 0.4 N
Side mounting: 0.3 N
Upward mounting: 0.2 N
Downward mounting: 1.0 N
Side mounting: 0.9 N
Upward mounting: 0.8 N
Downward mounting: 0.4 N
Side mounting: 0.3 N
Upward mounting: 0.2 N
Downward mounting: 2.1 N
Side mounting: 1.8 N
Upward mounting: 1.5 N
Downward mounting: 1.2 N
Side mounting: 0.9 N
Upward mounting: 0.6 N
Downward mounting: 3.2 N
Side mounting: 2.8 N
Upward mounting: 2.4 N
Mechanical response 10 Hz 4 Hz 10 Hz 4 Hz 6 Hz 5 Hz 7 Hz
Probe Carbide ball Ø3 (Standard type) / Steel ball Ø3 (Air Push type)
Operation indicator IP67 (Standard type) / 2-colour LED (red, green) (Air Push type)
Environmental resistance Ambient temperature: -10 to +55°C
Relative humidity: 35 to 85% RH (No condensation)
Vibration: 10 to 55 Hz, 1.5 mm, double amplitude, 2 hours in each of X, Y, and Z directions
Sensor head cable Main body: Optional (M8 connector)
Materials Main body: TYPE304 Stainless steel, super-tough tungsten alloy
Contact: TYPE304 Stainless steel
Main body cast: Zinc die-casting, Indicator: Polyarylate, Dust boot: NBR *2
Contact: TYPE304 Stainless steel
Main body: TYPE304 Stainless steel, super-tough tungsten alloy
Contact: TYPE304 Stainless steel
Main body cast: Zinc die-casting, Indicator: Polyarylate, Dust boot: NBR *2
Contact: TYPE304 Stainless steel
Main body: TYPE304, 440C Stainless steel
Contact: TYPE304, 440C Stainless steel
Main body: TYPE304, 440C Stainless steel
Contact: TYPE304, 440C Stainless steel
Main body: TYPE304, 440C Stainless steel
Contact: TYPE304, 440C Stainless steel
Weight (excluding cable) Approx. 95 g Approx. 95 g Approx. 270 g Approx. 320 g
Accessories Refer to the instruction manual.

Sensor heads for the GT2 Air Push Type

Model GT2-A12K GT2-A12KL GT2-A12 GT2-A12L GT2-A32 GT2-A50
Type Standard / Low stress (L) type (Sensor head for 12 mm) Standard type (Sensor head for 32 mm/50 mm range)
Appearance

[Image of GT2-A12K sensor head]

[Image of GT2-A12KL sensor head]

[Image of GT2-A12 sensor head]

[Image of GT2-A12L sensor head]

[Image of GT2-A32 sensor head]

[Image of GT2-A50 sensor head]

Detection system Quartz glass scale, CMOS image sensor projection system, Absolute type (without tracking error)
Measuring range 12 mm 12 mm 32 mm 50 mm
Resolution 0.1 µm 0.1 µm 0.5 µm 0.5 µm
Accuracy (20°C) 1 µm (p-p) 1 µm (p-p) 2 µm(p-p) 3 µm(p-p) 3.5 µm (p-p)
Measuring force ² Downward mounting: 1.2 N
Side mounting: 1.1 N
Upward mounting: 1.0 N
Downward mounting: 0.4 N
Side mounting: 0.3 N
Upward mounting: 0.2 N
Downward mounting: 1.2 N
Side mounting: 1.1 N
Upward mounting: 1.0 N
Downward mounting: 0.4 N
Side mounting: 0.3 N
Upward mounting: 0.2 N
Downward mounting: 2.1 N
Side mounting: 1.8 N
Upward mounting: 1.5 N
Downward mounting: 3.2 N
Side mounting: 2.8 N
Upward mounting: 2.4 N
Operation indicator 2-colour LED (red, green)
Applied pressure range 0.25 to 0.5 MPa
Pressure resistance 1.0 MPa
Enclosure rating *3 IP67*3
Environmental resistance Ambient temperature: 0 to 55°C
Relative humidity: 35 to 85% RH (No condensation)
Vibration *4: 10 to 55 Hz, 1.5 mm, double amplitude, 2 hours in each of X, Y, and Z directions
Sensor head cable Main body case: Zinc die-casting; Cylinder part: Aluminium alloy;
Air joint resin part: Polyacetal; Air joint metal part: Brass nickel plating; Indicator: Polyarylate
Materials Dust boot: NBR NBR NBR NBR
Contact 5 TYPE304 Stainless steel, super-tough tungsten alloy TYPE304 Stainless steel TYPE304, 440C Stainless steel TYPE304, 440C Stainless steel
Weight (excluding cable) Approx. 145 g Approx. 340 g Approx. 405 g
Accessories Refer to the instruction manual.

*1 Value when ambient temperature is 20°C
*2 Value at centre of measuring range. Please note that the measurement force changes depending on the installation state of the dust boots.
*3 Make sure the air tube is connected to the air exhaust joint and that no foreign materials enter inside from the joint.
*4 In the case where a mounting bracket D is used with GT2-A32 and GT2-A50, the double amplitude becomes 0.75 mm.
*5 The contact is included with the sensor.

STATIC ELIMINATOR SJ-HA Series

Sheath-Sensing Ioniser

Double Hole Electrode Probe (Newly-developed): In addition to the sheath air guiding structure to minimise dust adhesion, the double hole electrode probe cap issues jets of air from two holes, ensuring high-speed static elimination while maintaining laminar flows.

Maintenance-saving

5 times less maintenance than conventional models: The sheath air guiding structure prevents dust adhesion on electrode probes. By supplying clean and dry air, it maintains probe cleanliness regardless of the environment, ensuring extraordinary maintenance-saving effect.

The use of high-density tungsten reduces probe wear and tear: Maximises ion generation and reduces sudden chipping during maintenance, improving static elimination capacity.

CE ? SP.

SPECIFICATIONS

Model SJ-H036A SJ-H060A SJ-H084A SJ-H108A SJ-H132A SJ-H156A SJ-H180A SJ-H204A SJ-H228A SJ-H252A SJ-H300A
Ion generation method Corona discharge method
Structure Shock-proof, resistance-coupled type
Voltage application method/applied voltage Pulse AC method/ ±7000 V
Ion balance control method Dual I.C.C. method
Ion balance *1 ±30 V
Operating distance 50 to 2000 mm
Control input NPN open collector or non-voltage contact signal
Control output NPN type photo-relay, 100 mA max. (40 V max.)
Power supply voltage 24 VDC-36 V ±10%
Current consumption 560 mA (at 24 VDC) /400 mA (at 36 VDC)
Ratings Overvoltage category: 1
Primary features Condition alarm, ion level alarm, alarm output
Pollution degree 2
Air purge connection port Rc 1/8
Air purge air supply pressure 0.5 MPa or less
Materials Electrode probe: Tungsten
Body: ABS resin/PC
Environmental resistance Ambient temperature: 0 to +40°C
Relative humidity: 35 to 85%RH (No condensation)
Effective length *2 360 mm 600 mm 840 mm 1080 mm 1320 mm 1560 mm 1800 mm 2040 mm 2280 mm 2520 mm 3000 mm
Total length (A) *3 380 mm 600 mm 840 mm 1080 mm 1320 mm 1560 mm 1800 mm 2040 mm 2280 mm 2520 mm 3000 mm
Weight Controller: 150 g
Static elimination bar: 500 g
780 g 980 g 1200 g 1400 g 1550 g 1750 g 2000 g 2350 g 2700 g 3150 g

*1. Measurement value under the following conditions:
Operating distance: 300 mm (22 Hz)
Operating ambient temperature: 0 to +40°C
Operating ambient humidity: 35 to 65%RH
*2. The effective length is determined based on the static elimination range at a distance of 50 mm.
*3. The total length includes the end units.

MACHINE VISION / VISION SENSOR IV Series

Vision Sensor

Automatic focus: Focusing is now done automatically in the IV Series. One-touch quick focusing is done by a unique automatic focus motor.

Automated, one-touch brightness adjustment: Gain, exposure time, and illumination are adjusted automatically, and operations are completed with one-touch controls. This feature eliminates variations due to differing imaging skills.

Easy navigation: Follow the setup flow from "single touch imaging" to output setup. The intuitive touch screen operation allows startup to be completed in about one minute.

CE ? UL LISTED.

SENSOR LINEUP

Close range sensor model

Monochrome AF type Monochrome MF type
Model IV-150MA IV-150M
Installation distance 50 - 12 - 9 50 - 12 - 9

Standard sensor model

Monochrome AF type Monochrome MF type Colour AF type Colour MF type Monochrome AF type Monochrome MF type
Model IV-500MA IV-500M IV-500CA IV-500C IV-500MA IV-500M
Installation distance 50 - 25 - 18 50 - 25 - 18 50 - 25 - 18 50 - 25 - 18 500 - 210 - 157 500 - 210 - 157

Long range sensor model

Monochrome AF type Monochrome MF type
Model IV-2000MA IV-2000M
Installation distance 300 - 45 - 33 300 - 45 - 33

AF...Automatic focus model
MF... Manual focus model
* View and optical axis has individual differences.
* The field of vision is halved when the digital zoom function (monochrome type only) is used.

MACHINE VISION / VISION SENSOR CV-X Series

Easy Setup, Auto-Teaching, Machine Vision System

Auto-Teach Inspection: Human-like sense of judgement. Learns non-defective workpieces to set. Recognises similarity with non-defective workpieces instead of detecting defective ones, eliminating conventional unstable factors.

Utilities: Professional knowledge adjustments incorporated into utilities. "Adjustment Navigation" for false positive correction, "Camera Installation Replication" for horizontal deployment. These make professional adjustment know-how into utilities.

User Manual Auto-Generation: A single button click to create customised user manual based on applied settings. Supports operation after introduction.

CE.

APPLICATIONS

IC presence inspection in carrier tape, Lead defective inspection for capacitor, LED appearance inspection, Type discrimination for wheels, Text recognition of best before date, Bent inspection for IC leads.

CONTROLLER

  • Supports 5 megapixel cameras: Ultra high-speed, high-capacity type CV-X170
  • Supports 2 megapixel cameras: High-speed type CV-X150
  • For 310,000 pixels only: CV-X100

CAMERA LINEUP

5 megapixel camera series

Model CV-H500M CV-H500C
Specs 11x Monochrome 11x Colour
Capture range (pixels) 2432 x 2050 2432 x 2050
Transfer time (ms) 61.2 61.2

2 megapixel camera series

Model CV-H200M CV-H200C CV-200M CV-200C CV-S200M CV-S200C
Specs 7x Monochrome 7x Colour Monochrome Colour Ultra-compact monochrome Ultra-compact colour
Capture range (pixels) 1600 x 1200 1600 x 1200 1600 x 1200 1600 x 1200 1600 x 1200 1600 x 1200
Transfer time (ms) 29.2 29.2 59 59 59 59

1 megapixel camera series

Model CV-H100M CV-H100C
Specs 7x Monochrome 7x Colour
Capture range (pixels) 1000 x 1000 1000 x 1000
Transfer time (ms) 20.5 20.5

310,000 pixels camera series

Model CV-H035M CV-H035C CV-035M CV-035C CV-S035M CV-S035C
Specs 7x Monochrome 7x Colour Monochrome Colour Ultra-compact monochrome Ultra-compact colour
Capture range (pixels) 640 x 480 640 x 480 640 x 480 640 x 480 640 x 480 640 x 480
Transfer time (ms) 4.7 4.7 16.7 16.7 16.7 16.7

MACHINE VISION / VISION SENSOR XG Series

Ultra High-Speed, High-Capacity Multi-Camera Image Processing System

A 2-way processor structure that responds to the situation: Integrated development environment VisionEditor, Controller flow editing.

A rich variety of cameras: Camera variation allows selection from 16 types of area cameras + 3 types of line scan cameras.

A build-up type image processing system that offers expandability: Full capabilities demonstrated by 3 expansion units. Supports mixed connection of line-scan and area cameras.

CE.

LINEUP

Area camera

Type Model Specification CCD capture range (pixels) Image transfer time (ms)
5 million-pixel camera series XG-H500M 11x high-speed monochrome 2432 x 2050 61.2
XG-H500C 11x high-speed colour 2432 x 2050 61.2
2 million-pixel camera series XG-H200M 7x high-speed monochrome 1600 x 1200 29.2
XG-H200C 7x high-speed colour 1600 x 1200 29.2
1 million-pixel camera series XG-200M Monochrome 1600 x 1200 59
XG-200C Colour 1600 x 1200 59
310,000 pixel camera series XG-S200M Ultra-compact monochrome 1600 x 1200 59
XG-S200C Ultra-compact colour 1600 x 1200 59

Line scan camera

Model XG-HL02M XG-HL04M XG-HL08M
Applicable lens 1 in. C-mount 1 in. C-mount 2 in. (M40 P0.75) lens*
Number of pixels 2048 4096 8192
Max. expanded image size 2048 x 16384 4096 x 16384 8192 x 8192
Scan speed 100 MHz (8x transfer) 24 µS/line 45 µS/line
Pixel clock 200 MHz (16x transfer) 200 MHz (16x transfer)

*Supports F-mount conversion adapter

HIGH-SPEED MICROSCOPE VHX-2000 Series

Digital Microscope

Super Resolution Imaging (World's First): New method of high-resolution imaging involves illuminating an object with short-wavelength blue light and capturing the image with KEYENCE's original pixel shift method.

LARGE DEPTH-OF-FIELD: Easily capture fully-focused, high-resolution images.

Simple operation using 3-axis (XYZ) motorised control (Industry's First): Features Z-axis motorised stage, XY motorised stage, Joystick, and Console.

Auto Focus Function: Built-in auto-focus algorithm executed with the push of a button, eliminating complex focus adjustments.

CE.

HIGH-SPEED MICROSCOPE VW-9000 Series

High-speed Microscope

Records motion that previously could not be seen: Achieves 16 times the recording performance of conventional high-speed microscopes. Records at up to 4,000 fps without dropping resolution (640 x 480).

Performance comparison: Previous high-speed microscopes recorded at max 250 fps (640 x 480). The VW-9000 Series records at 16 times the speed (4,000 fps) with the same resolution.

Set up and record in minutes: Minimise installation space and required equipment. The VW-9000 Series offers an all-in-one design with an LCD monitor, light source, and HDD, eliminating the need for a separate PC.

CE.

WORLDWIDE DIRECT SALES NETWORKS

(More than 200 offices in 44 countries)

[Map showing KEYENCE offices globally]

KEYENCE Corporation Offices and Distributors

KEYENCE INTERNATIONAL (BELGIUM) NV/SA
Head office: Bedrijvenlaan 5, 2800 Mechelen, Belgium
Tel: +32 1-528-1222 Fax: +32 1-520-1623
www.keyence.eu
E-mail: info@keyence.eu

Regional sales offices:

  • BELGIUM: Tel: +32 1-528-1220, Fax: +32 1-520-1623
  • AUSTRIA: Tel: +43 22-36-3782-66-0, Fax: +43 22-36-3782-66-30
  • CZECH REPUBLIC: Tel: +420 222-191-483, Fax: +420 222-191-505
  • HUNGARY: Tel: +36 1-802-73-60, Fax: +36 1-802-73-61
  • NETHERLANDS: Tel: +31 40-20-66-100, Fax: +31 40-20-66-111
  • POLAND: Tel: +48 71-36861-60, Fax: +48 71-36861-62
  • ROMANIA: Tel: +40 269-232-808, Fax: +40 269-232-808
  • SLOVENIA: Tel: +386 1-4701-666, Fax: +386 1-4701-699
  • SLOVAKIA: Tel: +421 2-5939-6461, Fax: +421 2-5939-6200
  • SWITZERLAND: Tel: +41 43-45577-30, Fax: +41 43-45577-40

KEYENCE CORPORATION
1-3-14, Higashi-Nakajima, Higashi-Yodogawa-ku, Osaka, 533-8555, Japan PHONE: +81-6-6379-2211

SAFETY INFORMATION: Please read the instruction manual carefully in order to safely operate any KEYENCE product.

Copyright (c) 2013 KEYENCE CORPORATION. All rights reserved.

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