Installation Guide for TRIPLE M models including: 9PRSBQ, 9PRSTQ, 9PRSTQX, 9PRSBQ Rear Ladder Rack Round Tube, 9PRSBQ, Rear Ladder Rack Round Tube, Ladder Rack Round Tube, Rack Round Tube, Round Tube, Tube
Rear Ladder Rack Round Tube (Fold Down Ears) - Steel Tray – Triple M Tray Bodies Click
Rear Ladder Rack Round Tube (Fold Down Ears) - Steel Tray – Triple M Tray Bodies
0 : 30 Fitting Time: Hours Minutes INSTALLATION INSTRUCTION 9PRSBQ, 9PRSTQ, 9PRSTQX Steel Quick Lock Rear Ladder Rack Tube Rear Ladder Rack with Pin Ears Bow Rear Ladder Rack with Fold Down Ears Tube Rear Ladder Rack with Fold Down Ears ! Installation of this accessory requires the use of power tools. Check that all work practices comply with safety standards, wear appropriate clothing and use personal protection equipment. ! Please read these instructions carefully before installation, paying special attention to all Notice, Caution & Warning notes. Failure to do so may result in damaged parts or injury to the installer or customer. Issue 1 : 26/06/2024 Document No.: 9PRSBQ-FI P1agoef1?o?f 5 INSTALLATION INSTRUCTION Steel Quick Lock Rear Ladder Rack Pin (Tube) Kit Contents NOTE: CHECK KIT CONTENTS BEFORE COMMENCING FITMENT AND REPORT ANY DISCREPANCIES Item Description Qty 1 Ladder Rack 1 2 Quick Lock Ladder Rack Socket LH 1 3 Quick Lock Ladder Rack Socket RH 1 4 Quick Lock Socket Plate 2 5 Quick Lock Ladder Rack Base Plate 2 6 Ladder Rack Socket Plate 2 7 Quick Lock Rack Key 2 8 M6 Twin Nutplate 2 10 M12 Nyloc Nut 6 11 M10 Nyloc Nut 4 12 M6 Nyloc Nut 8 13 M12x50 Hex Bolt 2 14 M12x40 Hex Bolt 4 15 M10x35 Button Head Cap Screw 4 16 M6x25 Hex Bolt 4 17 M6x20 Hex Bolt 8 18 3/8 x 3/4 x16G Flat Washer 4 19 M12x25x5 Flat Washer 2 20 M6 Spring Washer 4 21 Spring 2 1 10 11 12 22 23 13 14 15 16 17 18 19 20 21 24 2 3 4 5 6 7 25 26 29 27 8 9 Ladder Rack Ear Fold Down Item Description Qty 9 Ladder Rack Washer 2 22 M8x180 Coach Bolt 2 23 Tube Ladder Rack Ear Pin 2 24 M8 Nyloc Nut 2 Item Description Qty 25 Fold Down Ear 4 26 M8x65 Hex Bolt 4 27 M8 Nyloc Nut 4 Item Description Qty 9 Ladder Rack Washer 2 27 M8 Nyloc Nut 4 25 Fold Down Ear 4 29 M8x90 Hex Bolt 4 30 M8 Washer 8 Tools Required Fastener Torque Table TOOLS REQUIRED Ratchet 10mm Socket 10mm Spanner 13mm Socket 13mm Spanner 17mm Spanner 6mm Hex Key 19mm Socket 19mm Spanner Tape Measure 13mm Drill Bit Cordless Drill Marker Issue 1: 25/06/2024 Fastener size M6 M8 M12 Class 8.8 8.8 8.8 Torque 9 Nm 23 Nm 79 Nm Page 2 of 5 Ears (Bow) Fold Down Ears (Tube) INSTALLATION INSTRUCTION Steel Quick Lock Rear Ladder Rack SECTION 1 - Ear Installation STEP 1a Note: Step 1a is for Tube Racks with Pin Ears. Insert the Tube Ladder Rack Ear into the round tube ladder and headboard and fasten with an M8 galvanized nut. Go to Step 2. Tube Ladder Rack Ear M8 Gal Nut STEP 1b Note: Step 1b is for Bow Racks with Fold Down Ears. Fasten the fold down Ear Tube Ladder Rack Ear to the square tube ladder rack and headboard using the supplied M8x65 Bolts and nyloc nuts. Ensure fasteners are not overtightened, as to inhibit the folding movement of the ears. Go to Step 2. STEP 1c Note: Step 1c is for Tube Racks with Fold Down Ears. Fasten the fold down Ear Tube Ladder Rack Ear to the tube ladder rack and headboard using the supplied M8x90 Bolts and nyloc nuts. Ensure fasteners are not overtightened, as to inhibit the folding movement of the ears. Go to Step 2. Issue 1: 25/06/2024 M8 Nyloc Nut Fold Down Ear M8x65 Bolt M8 Nyloc Nut Fold Down Ear M8 Washer M8x90 Bolt Page 3 of 5 INSTALLATION INSTRUCTION Steel Quick Lock Rear Ladder Rack SECTION 2 - Rack Installation STEP 2 Remove the taptite screw located in the rearmost corner of the tray deck. Remove the 2 black plugs in the rear of the coaming. Repeat for both left and right hand sides. Coaming Remove LH Side Shown STEP 3 Position Base Plate bracket against coaming and steel deck and align with holes in coaming. Using Base Plate as a template, mark holes on deck & drill using 13mm drill. Position M6 nutplate from inside the coaming cavity and install M6x25 bolts & M6 spring washers through bracket and coaming to the M6 nutplate. Install M12x40 bolts through bracket and deck. Install Ladder Rack socket plate from underneath deck to rear most hole and fasten with M12 Nyloc nut. STEP 4 Install Quick Lock Rack Key to the Base Plate using M6x20 bolts and M6 Nyloc nuts. Coaming M6x25 bolt RH Side Shown M6 Nyloc Nut Ensure the top faces of the QL Rack Key and the Base Plate are flash. See inset image. M6x20 Bolt Flush Faces QL Rack Key Base Plate Issue 1: 25/06/2024 M12x40 bolt Base Plate M6 Nut Plate Ladder Rack Socket Plate QL Rack Key Base Plate RH Side Shown Page 4 of 5 INSTALLATION INSTRUCTION Steel Quick Lock Rear Ladder Rack STEP 5 Install Ladder Rack Sockets to the Ladder Rack using M10x35 Button Head Cap screws and 3/8x3/4x16G washers, and fasten to inside of steel tube using a curved ladder rack washer and M10 nyloc nuts as per adjacent diagram. M10 Nyloc Nut ! Note: Ladder Rack Washer not used on square (bow) Ladder Racks RH Side Shown Ladder Rack Ladder Rack Socket Ladder Rack Washer 3/8x3/4x16G Washer M10x35 Button Head Screw STEP 6 Loosely install Quick Lock Socket Plate to the Ladder Rack Socket by using M12x50 bolt, M12x25x5 Washer, Spring and M12 Nyloc Nut as per adjacent diagram. Note: Only hand tighten at this stage. M12 Nyloc Nut RH Side Shown Spring Quick Lock Socket Plate Ladder Rack Socket STEP 7 Position Ladder Rack over the Base Plate and apply pressure inward to allow the Quick Lock Tube Socket to fit over the Quick Lock Rack Key. Then apply pressure downward to mate the Quick Lock Tube Socket to the Quick Lock Rack Key. M12x50 Bolt Tighten the M12 bolt to secure the Ladder Rack to the Base plate. M12x25x5 Washer M12x50 bolt 1. Apply pressure inward 2. Apply pressure downward QL Rack Key Base Plate RH Side Shown Issue 1: 25/06/2024 Page 5 of 5Microsoft Publisher 2019