R45C Analog Output to IO-Link Device Converter

Introduction

This guide provides instructions for setting up and installing the R45C Analog Output to IO-Link Device Converter. For comprehensive details on programming, performance, troubleshooting, dimensions, and accessories, consult the full Instruction Manual available at www.bannerengineering.com. Search for part number 223052 to access the manual. Familiarity with pertinent industry standards and practices is assumed.

Key features include:

• A compact analog to IO-Link device converter that outputs an analog value (voltage or current) as presented by the IO-Link Master.
• A rugged, over-molded design meeting IP65, IP67, and IP68 environmental ratings.
• Direct connection capability to a sensor or in-line for simplified installation.

Overview

Analog Output

The R45C converter enables users to output an analog value by transmitting the numerical analog value received from the IO-Link Master via Process Data Out (PDO).

PDO Analog Ranges:

• Voltage: 0 mV to 11,000 mV
• Current: 0 µA to 24,000 µA

PDO Outside Valid Range (POVR)

If the PDO value sent to the converter falls outside the defined PDO Analog Range, the actual analog output value will be set to one of three selectable POVR levels after a 2-second delay:

• Low (default): 0 V or 3.5 mA
• High: 10.5 V or 20.5 mA
• Hold: The output level retains its previous value indefinitely.

Note: If a connected IO-Link sensor is switched back to SIO mode, the previous output value will be held.

Status Indicators

The R45C Analog Output to IO-Link Device Converter is equipped with two amber LED indicators on each side for IO-Link and analog communications, facilitating installation and visibility. A green LED on each side indicates the device's power status.

IO-Link Amber LED

Analog Out Amber LED

Allowable Current Range: 0 mA to 24 mA

Allowable Voltage Range: 0 V to 11 V

Mechanical Installation

Install the R45C to ensure access for functional checks, maintenance, service, or replacement. Avoid installing the R45C in a manner that allows for intentional defeat.

Mounting hardware is not supplied and must be provided by the user. Fasteners must be of sufficient strength to prevent breakage. The use of permanent fasteners or locking hardware is recommended to prevent loosening or displacement of the device. The mounting hole (4.5 mm) in the R45C accepts M4 (#8) hardware. Refer to the figure below for guidance on determining minimum screw length.

Diagram Description: Diagram illustrating mounting hole specifications. Features a 4.5 mm diameter hole. Includes a counterbore of 3.9 mm depth and a screw head fitting depth of 12.9 mm. A minimum of 3 mm thread engagement is required, indicated by an asterisk and text stating '* for minimum engagement of three threads'. A nut is also shown. The formula for screw length is provided: 12.9 mm + "X" mm + 3 mm.

Specifications

⚠️ CAUTION: Do not overtighten the R45C's mounting screw during installation. Overtightening can affect the performance of the R45C.

Required Overcurrent Protection

❗ WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required to be provided by the end product application per the supplied table. This protection may be achieved through external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads less than 24 AWG shall not be spliced.

For additional product support, visit www.bannerengineering.com.

Certifications

Banner Engineering Europe
Park Lane, Culliganlaan 2F bus 3, 1831 Diegem, BELGIUM

Turck Banner LTD
Blenheim House, Blenheim Court, Wickford, Essex SS11 8YT, Great Britain

CE Marking

UL Listed

IO-Link®

Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year from the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture found to be defective during the warranty period upon return to the factory. This warranty does not cover damage or liability arising from misuse, abuse, or improper application or installation of the Banner product.

This limited warranty is exclusive and in lieu of all other warranties, whether express or implied (including, without limitation, any warranty of merchantability or fitness for a particular purpose), and whether arising under course of performance, course of dealing, or trade usage.

This warranty is exclusive and limited to repair or, at Banner Engineering Corp.'s discretion, replacement. Banner Engineering Corp. shall not be liable for any extra costs, expenses, losses, loss of profits, or any incidental, consequential, or special damages resulting from any product defect or from the use or inability to use the product, whether arising in contract, warranty, statute, tort, strict liability, negligence, or otherwise.

Banner Engineering Corp. reserves the right to change or improve product design without incurring obligations or liabilities for products previously manufactured. Misuse, abuse, improper application or installation, or use of the product for personal protection applications (when not intended for such purposes) will void the product warranty. Modifications to this product without prior express approval from Banner Engineering Corp. will also void the warranty. All specifications are subject to change; Banner reserves the right to modify specifications or update documentation at any time. Specifications and product information in English supersede those in other languages. For the most current documentation, visit www.bannerengineering.com.

For patent information, see www.bannerengineering.com/patents.

Regulatory Compliance

FCC Part 15

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

Industry Canada

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

In French: Cet appareil est conforme à la norme NMB-3(B). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne peut pas occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un fonctionnement non souhaité du dispositif.