Zurn AquaVantage® Z6000AV Series Exposed Flushometer

AquaVantage Exposed Closet/Urinal Systems

• Z6010AV
• Z6014AV
• Z6017AV
• Z6096AV
• Z6099AV

Models:

• Z6000AV
• Z6000AV-HET
• Z6001AV
• Z6003AV
• Z6003AV-ULF

NOTICE: READ ENTIRE MANUAL PRIOR TO INSTALLING PRODUCT.

WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

ADVERTENCIA: Cáncer y daño reproductivo - www.P65Warnings.ca.gov

AVERTISSEMENT: Cancer et effets néfastes sur la reproduction - www.P65Warnings.ca.gov

LIMITED WARRANTY

All goods sold hereunder are warranted to be free from defects in material and factory workmanship for a period of three years from the date of purchase. Decorative finishes warranted for one year. Zurn will replace at no cost goods that prove defective provided they are notified in writing of such defect and the goods are returned prepaid with evidence of proper maintenance and use. Zurn is not responsible for labor charges or any loss, injury, or damages, including incidental or consequential damages. The sole and exclusive remedy is limited to the replacement of defective goods. The purchaser assumes all risk and liability. Implied warranty of merchantability is expressly excluded where permitted by law. For consumer products, implied warranty of merchantability is limited to three years and to replacement of defective goods. Weights are approximate and not guaranteed.

NOTE: Information in this manual is subject to change without notice. Installations may be performed at different times by different individuals. These instructions should be left on-site with the facility or maintenance manager.

AquaVantage® Rough-In, Product Specification, Models and Options

ENGINEERING SPECIFICATION: ZURN AquaVantage® 'AV' Exposed Closet Flush Valve - Exposed, quiet diaphragm type, chrome-plated flushometer valve with a polished exterior. Complete with Zurn's AquaVantage TPE, chloramine resistant, dual seal diaphragm with a clog resistant, triple filtered by-pass. The valve is ADA compliant with a non-hold-open and no-leak handle feature, high back pressure vacuum breaker, one-piece hex coupling nut, adjustable tailpiece, spud coupling, and flange for spud connection. Control stop has internal siphon-guard protection, vandal-resistant stop cap, sweat solder kit, and a cast wall flange with setscrew. Internal seals are made of chloramine resistant materials.

MODELS

• Z6000AV - 1-1/2" Water Closet Valve with top spud connection.
• Z6010AV - 1-1/2" Water Closet Valve with back spud connection.
• Z6001AV - 1-1/4" Urinal Valve with top spud connection.
• Z6003AV - 3/4" Urinal Valve with top spud connection.

FLOWS

• -FF: Full Flow (3.0 Gal. for Urinal, 4.5 Gal. for Water Closet)
• -HET: High Efficiency Toilet (1.28 Gal. for Water Closet)
• -WS1: Low Consumption (1.0 Gal. for Urinal, 1.6 Gal. for Water Closet)
• -ULF: Ultra Low Flow (0.125 Gal. for Urinal)

OPTIONS

• -BG: BioCare Handle
• -H: Handle on Front of Flush Valve
• -L: 1" [25] Metal Push Button
• -L3: 3" [76] Metal Push Button
• -YJ: Split Ring Pipe Support
• -YK: Solid Ring Pipe Support
• -YO: Bumper on Stop Angle
• -1: 16" Rough-In
• -2: 24" Rough-In
• Other

Diagrams:

Diagram showing Z6000AV, Z6000AV-1, Z6000AV-2, Z6000AV-3, -HET, -WS1 models with dimensions and flow rates.

Diagram showing Z6001AV and Z6003AV models with dimensions and flow rates.

Diagram showing Z6010AV, Z6010AV-1, Z6010AV-2 models with dimensions and flow rates.

Sweat Solder Adaptor Installation Instructions

Important:

• All plumbing must be installed according to state and local codes and regulations.
• Water supply lines must allow proper water flow for each fixture.
• Flush all lines of any debris before making connections.
• Do not use pipe sealant or plumbing grease on any fitting other than the control stop inlet.

The Aquaflush valve operates under various water pressures, recommended range 10-100 psi (69-689 kPa). Each Zurn valve is factory tested. Consult catalog for available flow options.

Low consumption fixtures (1.28 and 1.6 gallon) require a minimum of 25 psi running pressure for proper evacuation. Consult fixture manufacturer for minimum running water supply requirements.

To protect the polished finish, do not use a toothed wrench.

STEP NO. 1: Measure distance from finished wall to center line of fixture spud; cut water supply pipe 1-1/4" shorter than this measurement. Chamfer O.D. and I.D.

STEP NO. 2: Slide threaded adapter onto supply pipe until shoulder stops on end of pipe. Then sweat-solder the adapter to water supply pipe.

STEP NO. 3: Measure from finished wall to first thread of adapter for length of chrome tube. Cut chrome tube this length 'x'.

STEP NO. 4: Slide wall escutcheon over chrome tube and slide both chrome tube and wall escutcheon over supply pipe, pushing the wall escutcheon all the way to the wall.

STEP NO. 5: Screw control stop onto water supply water adapter.

Diagram illustrating Step 1: Measuring and cutting the water supply pipe.

Diagram illustrating Step 2: Attaching and soldering the sweat adapter.

Diagram illustrating Step 3: Measuring and cutting the chrome tube.

Diagram illustrating Step 4: Sliding escutcheon and tube over supply pipe.

Diagram illustrating Step 5: Screwing the control stop onto the adapter.

AquaVantage® Installation Instructions

1. Install stop valve assembly using proper size supply escutcheon and sweat solder adapter kit if applicable. Thread sealing compounds should be used on male NPT threads only.

2. Before inserting the flush valve tailpiece into the stop valve, ensure the O-ring seal is in its groove and the locking nut and snap ring are in place. Avoid damaging the O-ring. Lubricate with water if needed.

3. Insert the flush valve tailpiece into the stop valve and hand tighten the lock nut. Plumb the entire unit.

4. Determine the required length of the vacuum breaker tube to join the flush valve and fixture spud. Cut the tube if necessary. Assemble the vacuum breaker tube assembly and spud nut assembly to the flush valve and fixture spud.

5. Hand tighten the spud nut and vacuum breaker tube nut to the fixture and flush valve. Adjust the valve assembly for plumb. Tighten the fixture spud nut, vacuum breaker tube nut, and lock nut with a wrench.

Diagram illustrating steps 1-3 of the installation process.

Diagram illustrating step 4: Determining and assembling the vacuum breaker tube.

Diagram illustrating step 5: Tightening connections.

6. After connecting all flush valves and ensuring water pressure, flush the supply piping to remove debris. Close all stop valves before turning on water. Stop valves can be opened/closed using the adjusting screw. Stop valve adjustments can only be made with the adjusting screw. If the stop valve cap needs removal, shut off water at the main supply valve.

Procedure to flush supply piping:

• A. Remove the main valve body cover.
• B. Remove the working parts from the flush valve.
• C. Replace the main valve body cover and plastic cover without working parts.
• D. Open the stop valve using the adjusting screw to flush debris.
• E. Shut stop valve, open cover, replace working parts, and tighten cover.

This procedure should also be followed when the system has been drained for some time.

7. Aquaflush flush valves are preset for fixture volume. The valve does not require regulation for variations in water pressure within its operating range. To set for proper operation, gradually adjust the stop valve open using the adjusting screw while actuating the valve. Adjust until water flow is not excessive but sufficient for adequate evacuation. For urinals, the final setting should prevent overflow during successive flushes. Secure the stop snap cap screw cover after final adjustments.

Diagram showing working parts of the flush valve.

Diagram showing adjustment of the stop valve.

Diagram showing adjustment of the stop valve for proper flushing.

AquaVantage® Repair Kits

Part Identification: A detailed diagram lists and numbers various parts of the flushometer, from the handle assembly to the control stop components.

Covers and Repair Kits: A table lists product numbers for various covers and repair kits, including Outside Cover (CP), Inside Cover, HET Water Closet Kit, ULF Urinal Kit, Low Consumption Closet Kit, Water Saving Closet Kit, Full Flow Closet Kit, Low Consumption Urinal Kit, Water Saving Urinal Kit, and Full Flow Urinal Kit.

Control Stop Repair Kit and Parts: A table lists product numbers for Control Stop Repair Kits and associated parts, including Seal Seat, VP Control Stop Repair Kit, and Sweat Solder Connection with Cast Wall Flange.

Adjustable Tailpieces: A table lists product numbers for Adjustable Tailpieces and Tailpiece Coupling Assemblies.

Flush Connections and Spud Coupling Kits: A table lists product numbers for Flush Tube Assemblies, Vacuum Breaker Repair Kits, and Spud Coupling Assemblies.

Handle Assembly and Repair Kits: A table lists product numbers for ADA Handle Assembly, Handle Repair Kit, Handle Seal, Handle Gasket, Repair Kit for Front Operation - Exposed, and Handle Assembly (Front).

AquaVantage® Trouble Shooting Guide

Care of Chrome Plated Surfaces: Clean with mild soap and water, then dry. Commercial cleaning compounds are never recommended.

Seasonal Use: For installations subject to freezing, shut off main supply, drain the system, remove stop valve cap and internals to allow flush valve to drain.

ZURN INDUSTRIES, LLC

COMMERCIAL BRASS OPERATION, 5900 ELWIN BUCHANAN DRIVE, SANFORD, NC, U.S.A. 27330

PHONE: 1-800-997-3876 FAX: 919/775-3541 www.zurn.com

ZURN INDUSTRIES LIMITED

3544 NASHUA DRIVE, MISSISSAUGA, ONTARIO L4V 1L2 PHONE: 905/405-8272 FAX: 905/405-1292