I/O Modules Expansion Modules & Wiring Adapter

Introduction

The I/O modules are advanced expansion devices designed to integrate with a variety of Honeywell controllers. These are available in 17 models to cover all your application requirements.

The I/O modules can co-exist with the legacy Panel Bus™ I/O module on the same bus, thereby eliminating the need to replace all legacy Panel Bus™ I/O modules in the panel.

The I/O modules connect directly to the controller using touch flake connections, which provide the power and communication bus. The Wiring Adapter also provides power and communications, typically used to extend the power and communication bus to an additional row of I/O modules or to a remote panel. The Wiring Adapter can be powered with the same or a separate power supply as the controller. The I/O modules are programmable using the Optimizer Workbench, Comfort & Energy Workbench, or ComfortPoint Open Studio Tool. Software updates, configuration, and commissioning are done automatically by the controller.

Features and Highlights

Controller Part Numbers Description

The part numbering system follows a structure like IOD - 16UIO - S - S, indicating features such as HOA display, I/O type, serial communications, and terminal types.

I/O Modules Part Numbers

PART NUMBER I/O HOA DISPLAY SERIAL COMMS TERMINAL TYPES C/O RELAYS DIMENSION
IO-16UIO-S-S16 UIONoYesScrewNo105 mm (4.13")
IOD-16UIO-S-S16 UIOYesYesScrewNo105 mm (4.13")
IO-16UI-S-S16 UINoYesScrewNo105 mm (4.13")
IO-16DI-S-S16 DINoYesScrewNo105 mm (4.13")
IO-8DOR-S-S8 DONoYesScrewYes105 mm (4.13")
IOD-8DOR-S-S8 DOYesYesScrewYes105 mm (4.13")
IO-8UIO-S-S*8 UIONoYesScrewNo70 mm (2.76")
IOD-8UIO-S-S*8 UIOYesYesScrewNo70 mm (2.76")
IO-8AO-S-S*8 AONoYesScrewNo70 mm (2.76")
IOD-8AO-S-S*8 AOYesYesScrewNo70 mm (2.76")
IO-4UIO-S-S*4 UIONoYesScrewNo70 mm (2.76")
IOD-4UIO-S-S*4 UIOYesYesScrewNo70 mm (2.76")
IO-8DI-S-S*8 DINoYesScrewNo70 mm (2.76")
IO-4DOR-S-S*4 DONoYesScrewYes70 mm (2.76")
IOD-4DOR-S-S*4 DOYesYesScrewYes70 mm (2.76")
IO-4DORE-S-S*4 DONoYesScrewYes-Gold Plated Relays**70 mm (2.76")
IOD-4DORE-S-S*4 DOYesYesScrewYes-Gold Plated Relays**70 mm (2.76")
IO-16UIO-S-P16 UIONoYesPushNo105 mm (4.13")
IOD-16UIO-S-P16 UIOYesYesPushNo105 mm (4.13")
IO-16UI-S-P16 UINoYesPushNo105 mm (4.13")
IO-16DI-S-P16 DINoYesPushNo105 mm (4.13")
IO-8DOR-S-P8 DONoYesPushYes105 mm (4.13")
IOD-8DOR-S-P8 DOYesYesPushYes105 mm (4.13")
IO-8UIO-S-P*8 UIONoYesPushNo70 mm (2.76")
IOD-8UIO-S-P*8 UIOYesYesPushNo70 mm (2.76")
IO-8AO-S-P*8 AONoYesPushNo70 mm (2.76")
IOD-8AO-S-P*8 AOYesYesPushNo70 mm (2.76")
IO-4UIO-S-P*4 UIONoYesPushNo70 mm (2.76")
IOD-4UIO-S-P*4 UIOYesYesPushNo70 mm (2.76")
IO-8DI-S-P*8 DINoYesPushNo70 mm (2.76")
IO-4DOR-S-P*4 DONoYesPushYes70 mm (2.76")
IOD-4DOR-S-P*4 DOYesYESPushYes70 mm (2.76")
IO-4DORE-S-P*4 DONoYESPushYes-Gold Plated Relays**70 mm (2.76")
IOD-4DORE-S-P*4 DOYesYESPushYes-Gold Plated Relays**70 mm (2.76")

*70 mm (2.76") I/O modules are not supported by the CPO-PC500 and CPO-PC600 Controllers.
**Refer to the relay ratings on the I/O Characteristics table.
I/O module part numbers ending with "P" (push terminals) are not available for purchasing in America.

Accessories Part Numbers

PART NUMBER DESCRIPTION
TCVR-105-10Terminal covers for 105 mm (4.13") size I/O modules - pack of 10. Each I/O module includes 2 terminal covers.
TCVR-70-10Terminal covers for 70 mm (2.76") size I/O modules - pack of 10. Each I/O module includes 2 terminal covers.
SCRW-TB-2-PUR-50Screw terminals - 2 way - purple - pack of 50
SCRW-TB-3-PUR-50Screw terminals - 3 way - purple - pack of 50
SCRW-TB-2-BLU-50Screw terminals - 2 way - blue - pack of 50
SCRW-TB-3-BLU-50Screw terminals - 3 way - blue - pack of 50
SCRW-TB-2-YEL-50Screw terminals - 2 way - yellow - pack of 50
SCRW-TB-R-3-ORN-50Screw terminals for line voltage relays - 3 way - orange - pack of 50
SCRW-TB-3-BLK-50Screw terminals - 3 way - black - pack of 50
SCRW-TB-3-GRY-50Screw terminals - 3 way - grey - pack of 50
SCRW-TB-2-BLK-50Screw terminals - 2 way - black - pack of 50
SCRW-TB-2-GRN-50Screw terminals - 2 way - green - pack of 50
PUSH-TB-2-PUR-50Push terminals - 2 way - purple - pack of 50
PUSH-TB-3-PUR-50Push terminals - 3 way - purple - pack of 50
PUSH-TB-2-BLU-50Push terminals - 2 way - blue - pack of 50
PUSH-TB-3-BLU-50Push terminals - 3 way - blue - pack of 50
PUSH-TB-2-YEL-50Push terminals - 2 way - yellow - pack of 50
PUSH-TB-R-3-ORN-50Push terminals for line voltage relays - 3 way - orange - pack of 50
PUSH-TB-3-BLK-50Push terminals - 3 way - black - pack of 50
PUSH-TB-3-GRY-50Push terminals - 3 way - grey - pack of 50
PUSH-TB-2-BLK-50Push terminals - 2 way - black - pack of 50
PUSH-TB-2-GRN-50Push terminals - 2 way - green - pack of 50
IO-ADPT-S-2I/O Wiring Adapters - pack of 2 IO-ADPT-S. Provides wiring connections for power and communications which are used to extend I/O modules to another DIN rail or to remotely locate the I/O modules.
DIN-CLIP-10DIN rail clip - pack of 10
IO-JUMPER-4-104 pin relay output jumper - pack of 10. Connects 4 relay commons. Each DO relay module includes 2 jumpers. Compatible with 105 mm (4.13") I/O module sizes (8DOR).
IO-JUMPER-2-102 pin relay output jumper - pack of 10. Connects 2 relay commons. Each DO relay module includes 2 jumpers. Compatible with 70 mm (2.76") I/O module sizes (4DOR and 4DORE).
AUX-TRM-16-10Auxiliary terminal block - 16 way - pack of 10 AUX-TRM-16. Each auxiliary terminal block has two groups of eight internally connected push-in terminals for distributing signals/power. Compatible with 105 mm (4.13") I/O module sizes (16UIO, 16UI, 16DI and 8DOR).
AUX-TRM-10-10Auxiliary terminal block - 10 way - pack of 10 AUX-TRM-10. Each auxiliary terminal block has two groups of five internally connected push-in terminals for distributing signals/power. Compatible with 70 mm (2.76") I/O module sizes (8UIO, 4UIO, 8AO, 8DI, 4DOR and 4DORE).
ENDCOVER-10Protective end covers to cover the power and comms touch flake connections - pack of 10. The protective end cover is attached to the Advanced Plant Controller when used without an I/O module or the protective end cover is attached to the last I/O module in the panel. The protective end cover has a built-in end-of-line resistor to terminate the RS485 bus. Each Advanced Plant Controller includes one protective end cover. Only one protective cover is needed per system. This pack is intended for replacement if the original cover is lost.

Wiring Adapter

The wiring adapter is used when power and the communication bus needs to be extended to the next DIN rail of I/O modules or when an I/O module is remotely mounted from the controller. The wiring adapter has a reversible cover that allows wiring left to right or right to left in the panel. It features touch flake connections on both sides and provides terminals for power and RS485 communication. For terminal information, refer to the I/O Modules and Wiring Adapter Terminals section. The wiring adapter has removable factory-installed screw terminal blocks. Its electrical ratings, environmental ratings, DIN standards, IP protection, life expectancy, and other compliance standards are the same as I/O modules.

Auxiliary Terminal Block

The Auxiliary Terminal Block (AUX-TRM-16) can be clipped onto a 105 mm (4.13") I/O module, and the Auxiliary Terminal Block (AUX-TRM-10) can be clipped onto a 70 mm (2.76") I/O module to provide additional common terminals. The AUX-TRM-16 consists of two groups of 8 internally connected push-in terminals for distributing signals/power, and the AUX-TRM-10 consists of two groups of 5 internally connected push-in terminals for distributing signals/power.

Compatibility

CONTROLLER TYPE MODELS
CPO controllers

Note: Only 105 mm (4.13") I/O modules are supported by the CPO controllers.

CPO-PC500
CPO-PC600
Honeywell Niagara controllersAdvanced Controllers
EagleHawk N4
CP-NX
HAWK8
JACE8/9000

Dimensions

I/O Module with HOA (105 MM)

Diagram shows a module with dimensions: Height 4.70" (119.4 mm), Width 4.13" (105 mm), Depth 4.33" (110 mm) including terminal blocks, and a front panel depth of 2.44" (62 mm) and a side profile depth of 1.77" (45 mm). The overall depth from the touch flake connection to the front panel is 4.31" (109.5 mm).

I/O Module without HOA (105 MM)

Diagram shows a module with dimensions: Height 4.70" (119.4 mm), Width 4.13" (105 mm), Depth 4.33" (110 mm) including terminal blocks, and a front panel depth of 2.09" (53 mm) and a side profile depth of 1.77" (45 mm).

I/O Module with HOA (70 MM)

Diagram shows a module with dimensions: Height 4.70" (119.4 mm), Width 2.76" (70 mm), Depth 4.33" (110 mm) including terminal blocks, and a front panel depth of 2.44" (62 mm) and a side profile depth of 1.77" (45 mm). The overall depth from the touch flake connection to the front panel is 4.31" (109.5 mm).

I/O Module without HOA (70 MM)

Diagram shows a module with dimensions: Height 4.70" (119.4 mm), Width 2.76" (70 mm), Depth 4.33" (110 mm) including terminal blocks, and a front panel depth of 2.09" (53 mm) and a side profile depth of 1.77" (45 mm).

Wiring Adapter Dimensions

Diagram shows a wiring adapter with dimensions: Height 4.70" (119.4 mm), Width 1.92" (48.7 mm), Depth 0.87" (22.1 mm) and a side profile depth of 4.33" (110 mm).

Hardware Overview

The following diagrams illustrate the hardware layout of various I/O modules:

Diagrams also show I/O Modules Touch Flakes (labeled 7 and 8) and Wiring Adapter Terminals (labeled 9) and Wiring Adapter Touch Flakes (labeled 10).

I/O Module and Wiring Adapter Terminals

TYPE LEGEND SIGNAL DESCRIPTION
Protocol1Protocol DIP Switch (4-bit)
LED/ButtonService LEDService status of the I/O module.
RS485 LEDTransmit and receive indication for RS485 communication.
Ring LEDIndicates the operational status of the I/O module.
Address3Address DIP switch (8-bit)
LEDLEDTransmit and receive signal of Input/Output (Off, Green, Yellow, and Red)
Service LEDService status of the I/O module.
RS485 LEDTransmit and receive indication for RS485 communication.
LED/ButtonRing LEDIndicates the operational status of the I/O module.
Auto buttonAuto button returns the selected channel to the Auto mode.
Rotary dialRotate to the desired channel; then press to select the channel. Rotate to manually override the channel; press to exit to the home screen. DO channels can be set to ON or OFF. AO channels can be set between 0 to 100%.
Service buttonReset the device to factory default.
Hand-Off-Auto6Backlit Display: Displays the status of each channel, the type of point (AO, DO, AI, DI) and an indication if the channel is manually overridden (hand icon) with reverse background.
Adapter/I/O Module (Touch flakes - Power Terminals)24V~Power supply (24 VAC/VDC)
24V0Power supply common
FGNDConnect to earth ground in the field
Adapter/I/O Module (Touch flakes - Comm Terminals)T1L(+)Pass through connection to T1L I/O modules (future).
T1L(-)Touch flake connections extend RS485 communications from the Advanced Controller to the I/O modules.
Wiring Adapter Power Supply Terminals~V0Power supply (24 VAC/VDC)
COMCommon
Wiring Adapter RS485 Port TerminalsRS485(-)(-) for RS485 port
RS485(+)(+) for RS485 port

Service Button

The I/O module has a physical service button to reset the device to factory default. This is the recommended method, often achievable while keeping power on.

With Power On (Recommended method): Press and hold the service button for 10-15 seconds until the service LED blinks Green, then release the button and short press the service button within 5 seconds to confirm the reset.

With Power Off (Alternative method): Press and hold the service button, then turn power on to the I/O module. Continue holding the service button for 10-15 seconds until the service LED blinks Green, then release and short press to confirm the reset.

The reset performs the following operations:

System Overview (Niagara)

The system overview illustrates how Honeywell I/O modules integrate into a Niagara-based building automation system. It shows connections between Optimizer Workbench/Supervisor, Remote Building Manager, IT Hub, and various controller types like Unitary, VAV, and Advanced controllers, which utilize I/O modules and Panel Bus I/O. Different communication protocols are indicated by a legend, including Panel Bus, IP Ethernet, M-bus, C-Bus, LonWorks, BACnet™ MS/TP, T1L (BACnet IP), Sylk™ Bus, and Modbus RTU.

I/O Characteristics

Analog Input

UIO/Digital Input

Digital Output

UIO/Analog Output

Supported Sensors (Sensor Scaling in I/O Module)

TYPE SENSOR MODEL/TYPE RANGE
TemperatureTemperature10K3A1-40 to 257 °F (-40 to 125 °C)
TemperatureTemperatureBALCO 500-40 to 302 °F (-40 to 150 °C)
TemperatureTemperatureJohnson Control A99-40 to 248 °F (-40 to 120 °C)
TemperatureTemperatureNI1000TK5000-22 to 266 °F (-30 to 130 °C)
TemperatureTemperatureNI1000TK6180-40 to 302 °F (-40 to 150 °C)
TemperatureTemperatureNTC2K ohm-49 to 125.6 °F (-45 to 52 °C)
TemperatureTemperatureNTC3K ohm-34.6 to 240 °F (-37 to 115.5 °C)
TemperatureTemperatureNTC10K ohm-22 to 212 °F (-30 to 100 °C)
TemperatureTemperatureNTC10K3-34.6 to 240 °F (-37 to 115.5 °C)
Thermistor/RTD InputTemperatureNTC20K ohm-58 to 302 °F (-50 to 150 °C)
Thermistor/RTD InputTemperatureNickel Class B DIN 43760-76 to 336.2 °F (-60 to 169 °C)
Thermistor/RTD InputTemperaturePRECON 10K Type 2-34.6 to 240 °F (-37 to 115.5 °C)
Thermistor/RTD InputTemperaturePRECON 10K Type 3-34.6 to 240 °F (-37 to 115.5 °C)
Thermistor/RTD InputTemperaturePRECON 20K Type 4-34.6 to 240 °F (-37 to 115.5 °C)
Thermistor/RTD InputTemperaturePT100-58 to 482 °F (-50 to 250 °C)
Thermistor/RTD InputTemperaturePT1000-1-58 to 302 °F (-50 to 150 °C)
Thermistor/RTD InputTemperaturePT1000-232 to 752 °F (0 to 400 °C)
Thermistor/RTD InputTemperaturePT1000 (IEC751 3850)-40 to 199.4 °F (-40 to 93 °C)
Thermistor/RTD InputTemperaturePT3000-58 to 302 °F (-50 to 150 °C)
Thermistor/RTD InputTemperatureRCC2K ohm-49.9 to 124.1 °F (-45.5 to 51.7 °C)
Current InputPressureMLH050PSCDJ1235; 4 to 20 mA0 to 50 psig
Current InputPressureMLH150PSCDJ1236; 4 to 20 mA0 to 150 psig
Current InputPressureMLH300PSCDJ1237; 4 to 20 mA0 to 300 psig
Current InputPressureMLH500PSCDJ1240; 4 to 20 mA0 to 500 psig
Current InputPressureMLH01KPSCDJ1241; 4 to 20 mA0 to 1000 psig
Current InputLight SensorALS-300 (708100000); 19.25 to 4.25 mA0 to 300 fc
Current InputLight SensorALS-1500 (708101000); 19.25 to 4.25 mA0 to 1500 fc
Current InputSpace Light SensorLLO; 4 to 20 mA0 to 1000 lux
Current InputSpace Light SensorLLO; 4 to 20 mA0 to 2000 lux
Current InputSpace Light SensorLLO; 4 to 20 mA0 to 4000 lux
Current InputSpace Light SensorLLO; 4 to 20 mA0 to 8000 lux
Current InputSpace Light SensorLLO; 4 to 20 mA0 to 20000 lux
Current InputOutdoor Light SensorLLS; 4 to 20 mA0 to 1000 lux
Current InputOutdoor Light SensorLLS; 4 to 20 mA0 to 2000 lux
Current InputOutdoor Light SensorLLS; 4 to 20 mA0 to 4000 lux
Current InputOutdoor Light SensorLLS; 4 to 20 mA0 to 8000 lux
Current InputOutdoor Light SensorLLS; 4 to 20 mA0 to 20000 lux
Voltage InputRelative Humidity0 to 10 VDC0 to 100%
Voltage InputRelative Humidity2 to 10 VDC0 to 100%
Voltage InputPressure7330900; 1 to 5 VDC0 to 100 psig
Voltage InputPressure7330910; 1 to 5 VDC0 to 400 psig
Voltage InputPressureRCC-SP150-2; 0.5 to 4.5 VDC0 to 150 psig
Voltage InputPressureRCC-SP150-5; 0.5 to 4.5 VDC0 to 150 psig
Voltage InputPressureRCC-SP150-M; 0.5 to 4.5 VDC0 to 150 psig
Voltage InputPressureRCC-SP300-2; 0.5 to 4.5 VDC0 to 300 psig
Voltage InputPressureRCC-SP300-5; 0.5 to 4.5 VDC0 to 300 psig
Voltage InputPressureRCC-SP300-M; 0.5 to 4.5 VDC0 to 300 psig
Voltage InputPressureRCC-SP500-2; 0.5 to 4.5 VDC0 to 500 psig
Voltage InputPressureRCC-SP500-5; 0.5 to 4.5 VDC0 to 500 psig
Voltage InputPressureRCC-SP500-M; 0.5 to 4.5 VDC0 to 500 psig
CO2CO20 to 10 VDC0 to 2000 ppm
PressurePressure0 to 10 VDC0 to 5 inches of WC
PressurePressure0 to 10 VDC0 to 2.5 inches of WC
PressurePressure0 to 10 VDC0 to 0.25 inches of WC

Product Specification

ELECTRICAL PARAMETER SPECIFICATION
Operating Voltage (AC)19 to 29 VAC (50/60 Hz)
Operating Voltage (DC)19 to 29 VDC
Overvoltage ProtectionProtected against overvoltage of max. 29 VAC or 40 VDC. Terminals protected against short-circuiting.

Power Consumption

105 MM Device

I/O MODULE TYPES INPUT/OUTPUT STATUS CURRENT @24VAC (A) CURRENT @ 24VDC (A) POWER @ 24VAC (VA) POWER @ 24VDC (W)
IO-16UIO, IOD-16UIOAll 16 Channels Configured as AO/DO (max 10 V and 20 mA)10.52412
IO-16DIAll 16 Channels Configured as AI (Thermistor/ Voltage sensor/Current sensor)0.760.3418.38.2
All 16 Channels Configured as DI - Inputs are ON0.760.3418.38.2
IO-8DOR, IOD-8DORAll 8 Relay Channels - Outputs are ON0.330.1283
IO-16UIAll 16 Channels Configured as AI (Thermistor/ Voltage sensor/Current sensor)0.760.3418.38.2
All 16 Channels Configured as DI - Inputs are ON0.760.3418.38.2

70 MM Device

I/O MODULE TYPES INPUT/OUTPUT STATUS CURRENT @24VAC (A) CURRENT @ 24VDC (A) POWER @ 24VAC (VA) POWER @ 24VDC (W)
IO-8UIO, IOD-8UIOAll 8 Channels Configured as AO/DO (max 10 V and 20 mA)0.720.3417.38.2
All 8 Channels Configured as AI (Thermistor/ Voltage sensor/Current sensor)0.60.3114.47.4
All 8 Channels Configured as DI - Inputs are ON0.60.3114.47.4
IO-8AO, IOD-8AOAll 8 Channels Configured as AO/DO (max 10 V and 20 mA)0.590.2614.26.2
IO-4UIO, IOD-4UIOAll 4 Channels Configured as AO/DO (max 10 V and 20 mA)0.580.26146.2
All 4 Channels Configured as AI (Thermistor/ Voltage sensor/Current sensor)0.520.2212.55.3
All 4 Channels Configured as DI - Inputs are ON0.520.2212.55.3
IO-8DIAll 8DI Channels - Inputs are ON0.2150.0855.22
IO-4DOR, IOD-4DORAll 4 Relay Channels - Outputs are ON0.2350.085.62

Operational Environment

PARAMETER SPECIFICATION
Ambient Operating Temperature-40 to 150 °F (-40 to 65.5 °C) for non-HOA models, Wiring Adapter, and Auxiliary terminal block. -4 to 150 °F (-20 to 65.5°C) for HOA models.
Ambient Operating Humidity5 to 95% relative humidity (non-condensing)
Shipping and Storage Temperature-40 to 158 °F (-40 to 70 °C) for I/O modules, Wiring Adapter, and Auxiliary terminal block.
Vibration Under Operation0.024" double amplitude (2 to 30 Hz), 0.6 g (30 to 300 Hz)
Dust, VibrationAccording to EN60730-1
RFI, EMICommercial, light, industrial, residential environments
ElevationUp to 13123 ft. (4000 meters) from sea level.
MTBF (Mean Time Between Failure)11.5 years

Standards and Certifications

General Safety Information

WEEE

WEEE Directive 2012/19/EC: At the end of product life, dispose of packaging and product at an appropriate recycling center. Do not dispose of with domestic refuse or burn the device.

By using this Honeywell literature, you agree that Honeywell will have no liability for any damages arising out of your use or modification to the literature. You will defend and indemnify Honeywell, its affiliates and subsidiaries, from and against any liability, cost, or damages, including attorneys' fees, arising out of, or resulting from, any modification to the literature by you.

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United States.
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©2024 Honeywell International Inc.
31-00588-03 | Rev. 09-24

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