COSTWAY ES10118US 52-Inch Ceiling Fan User Manual

Introduction

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Contact Offices:

• US office: Fontana
• UK office: Ipswich
• AU office: Truganina
• DE office: Hamburg
• FR office: Saint Vigor d'Ymonville
• PL office: Gdańsk

Safety Information

1. To reduce the risk of electric shock, ensure the electricity has been turned off at the circuit breaker or fuse box before beginning installation.
2. The outlet box and support structure must be securely mounted and capable of reliably supporting 35 lbs.
3. The fan must be mounted with a minimum of 7.5ft clearance from the trailing edge of the blades to the floor.
4. Do not operate the reversing switch while the fan blades are in motion. You must turn the fan off and stop the blades before you reverse the blade direction.
5. Do not place objects in the path of the blades.
6. To avoid personal injury or damage to the fan and other items, please be careful when walking around or cleaning the fan.
7. After making electrical connections, spliced conductors should be turned upward and pushed carefully up into the outlet box. The wires should be spread apart with the grounded conductor and the equipment-grounding conductor on one side of the outlet box.
8. All setscrews must be checked and retightened where necessary before installation.

⚠️ WARNING: To reduce the risk of personal injury, do not bend the blade brackets (also referred to as flanges) during assembly or after installation. Do not insert objects in the path of the blades.

Remove the rubber motor stops on the bottom of the fan before installing the blades or testing the motor.

To reduce the risk of fire or electric shock, do not use this fan with any solid-state speed control device.

To avoid possible electric shock, turn the electricity off at the main fuse box before wiring. If you feel you do not have enough electrical wiring knowledge or experience, contact a licensed electrician.

To reduce the risk of fire, electric shock, or personal injury, mount to an outlet box marked "Acceptable for fan support of 35 lbs or less" and use the screws provided with the outlet box.

Pre-Installation Specifications

52-Inch Fan Specifications:

Note: The data above are for reference only; actual motor speed may vary slightly. All products are subject to actual products as standard. These are approximate measures and do not include the amps and wattage used by the light kit. Specifications & measurements shown are subject to ± 5% variations.

Tools Required

• ? Phillips screwdriver
• ? Flat blade screwdriver
• ? Step ladder
• ? Wire stripper
• ? Electrical tape

Hardware Included

Components Table:

Note: Hardware not shown to actual size.

Package Contents

The package includes the following components:

• A: Slide-on mounting bracket
• B: Canopy
• C: 5.1" Ball/downrod assembly
• D: 10" Ball/downrod assembly (standby)
• Hanging Pin
• J: Coupling cover
• E: Fan-motor assembly
• F: Blade (3PCS)
• "R" Locking Pin
• Remote control (Transmitter) x1
• Remote control (receiver) x1

Please check whether all above accessories are completed before installation.

Installation of the Hanging Bracket (Suspension Part)

For Wooden Ceiling

STEP 1 A - WOODEN CEILING

❗ IMPORTANT: SWITCH OFF THE ELECTRICAL MAINS AT THE CIRCUIT BREAKER FUSE BOX.

1. Use the Mounting Bracket (A) as a guide, mark the spots where the 4 Self Tapping Screws (B) will be drilled.
2. Remove the Mounting Bracket (A), drill 4 holes for 3MM diameter, and install the mounting bracket onto the wooden ceiling with the 4 Self Tapping Screws (B).

❗ IMPORTANT: SCREWS MUST BE TIGHTENED TILL SNUG.

For wooden ceiling, use wood screws to drill into the wooden beam or the "junction box" to fix the hanging bracket (selection is made according to actual requirements of the customers).

For Concrete Ceiling

STEP 2 A - CONCRETE CEILING

❗ IMPORTANT: SWITCH OFF THE ELECTRICAL MAINS AT THE CIRCUIT BREAKER FUSE BOX.

1. Use the Mounting Bracket (A) as a guide, mark the spots where the 4 Expansion Bolts (B) will be drilled.
2. Remove the Mounting Bracket (A), drill 4 holes and insert 4 Expansion Bolts (B) into the concrete ceiling. Install the mounting bracket and secure with Flat Washers (C), Spring Washers (D), and Nuts (E).

❗ IMPORTANT: SCREWS MUST BE TIGHTENED TILL SNUG.

Note: According to the ceiling material, use different screws to fix the hanging bracket. Do not fix the hanging bracket on a wood ceiling less than 0.5" to prevent danger caused by loosening of screws. After the hanging bracket is completed, ensure that it can withstand a tension test of more than 150 LBS for safety. For concrete ceiling, use a percussion bit with a diameter of 0.3" to drill holes according to the length of expansion screws. Then use the attached expansion screws to fix the hanging bracket onto the ceiling (selection is made according to actual requirements of the customers).

Making the Electrical Connections

Install the hanging part of the ceiling fan:

1. Thread the suspender through the suspended clock and coupling cover.
2. Then insert the tail of the suspender from the lifting head of the motor.
3. After the lateral pin is threaded out from the suspended head position, insert the R-type pin.
4. Tighten the lifting head screws.
5. Hang the fan from the hanging pipe into the hanger.

Make wire connections:

⚠️ WARNING: Each wire not supplied with this fan is designed to accept up to one 12-gauge house wire and two wires from the fan. If you have larger than 12-gauge house wiring or more than one house wire to connect to the fan wiring, consult an electrician for the proper size wire nuts to use.

⚠️ WARNING: Remove the rubber motor stops on the bottom of the fan before installing the blades or testing the motor.

❗ IMPORTANT: Use the plastic wire connectors supplied with your fan. Secure the connectors with electrical tape and ensure there are no loose strands or connections.

⚠️ WARNING: Ensure that the wires are firmly connected without looseness.

Wiring Diagram Description:

The diagram shows connections between the ceiling fan wiring, the remote control receiver, and the AC power input. Wires are color-coded:

• From CEILING FAN:
• BLUE FOR MOTOR(LIGHT)
• WHITE FOR MOTOR(LIGHT)
• RED FOR MOTOR(FAN)
• GRAY FOR MOTOR(FAN)
• BROWN FOR MOTOR(FAN)
• GREEN (Ground wire)

• From controller (Receiver):
• BLUE (To Motor/Light)
• WHITE (To Motor/Light)
• RED (To Motor/Fan)
• GRAY (To Motor/Fan)
• BROWN (To Motor/Fan)
• GREEN (Ground wire)

• FOR AC IN:
• Black (Line)
• White (Neutral)
• Green (Ground wire)

1. Raise the fan and place the hanger ball onto the mounting bracket.

2. Rotate the fan until the notch on the hanger ball snaps into the slot on the mounting bracket and sits firmly.

❗ NOTE: THE DOWNROD AND HANGER BALL SHOULD NOT ROTATE IF THIS STEP IS DONE CORRECTLY.

3. Loosen the safety wire clamp.

4. Route the safety wire through the side fan hole on the mounting bracket, and retighten the safety wire with the safety wire clamp.

5. Connect the wire connector plugs correctly. The wire connector plugs are designed with a misplug-proof device; please do not force to plug. Otherwise, it may affect the normal use of the light fan or burn the fan motor.

Assembly - Hanging the Fan (continued)

Preparing for Mounting

Install remote control: (Diagram shows controller and mounting bracket preparation)

1. Carefully push the canopy to the bottom of the mounting bracket, aligning two sliding holes with the two prominent screws on the mounting bracket, and then turn clockwise until tight.
2. Push the canopy ring to the bottom of the canopy, slide the inner holes aligned to the two prominent screws on the mounting bracket again, and turn the canopy ring clockwise until tight.

Preparing for mounting:

1. Remove the mounting bracket from the canopy by loosening the two canopy screws located in the L-shaped slots.
2. Remove and save the two canopy screws in the round holes. This will enable you to remove the mounting bracket.

Assembly - Attaching the Fan Blades

1. Attaching the blades to the arms

⚠️ WARNING: When installing the fan blade, the fan blade screw must be fitted into the gasket before installation!

1. Fasten the arm to the fan-motor assembly by inserting the alignment post into the slot on the bottom of the motor and tightening the pre-installed arm screws.

2. Repeat this step for the remaining blade assemblies.

(Diagram shows blade, arm screw, washer, Phillips screwdriver)

Assembly - Attaching the Lights

Install light source

⚠️ CAUTION: To reduce the risk of electric shock, disconnect the electrical circuit to the fan before installing the light fixture.

1. Remove the pre-installed screws and install the lamp panel to the specified position.

(Diagram shows fan motor, lamp panel, screws, Phillips screwdriver)

Assembly - Attaching the Lights (continued)

Install light source

1. Remove the pre-installed screws and install the lamp at the specified position.

Connecting lamp wire:

(Diagram shows female terminal, male terminal, and connection process)

1. Put the LED light source into the disc (the LED light source has a magnet, which can be directly magnetized on the disc).
2. Pass the LED lead of the motor through the hole in the middle of the LED light source.
3. Then plug the male terminal of the LED lead into the female terminal of the LED light source. (as shown in the figure)

Assembly - Attaching the Lights

⚠️ WARNING: Allow the shatter-resistant bowl to cool completely before removing.

⚠️ CAUTION: Make sure the power is off before attaching or removing the shatter-resistant bowl.

⚠️ CAUTION: Do not overtighten the hex nut; overtightening the hex nut may cause the shatter-resistant bowl to break.

1. Rotate and install the glass lamp cover to the fan.

(Diagram shows fan motor, glass lamp cover, hex nut)

Operation

OPERATING YOUR FAN

Turn forward/reverse: The fan can be set to rotate forward or in reverse for different air circulation patterns.

Speed Settings:

• Fan Speed Level 1-6

Timer Settings:

• Auto off after 1H
• Auto off after 2H
• Auto off after 4H
• Auto off after 8H

Light Control:

• Light ON
• Light OFF

Directional Airflow:

• A. Warm Weather (SUMMER TIME): Fan rotates counter-clockwise to create a downdraft.
• B. Cool Weather (WINTER TIME): Fan rotates clockwise to create an updraft, circulating warm air.

❗ NOTE: Wait for the fan to stop before reversing the direction of the blade rotation.

Use of Remote Control

The remote control allows you to operate the fan's functions:

• Fan On/Off
• Fan Speed Level 1-6
• Auto off timer (1H, 2H, 4H, 8H)
• Turn forward/reverse (F/R)
• Light ON/OFF
• Natural Wind mode

(Diagram illustrates remote control buttons and their functions)

Care and Cleaning

⚠️ WARNING: Make sure the power is off before cleaning your fan.

Because of the fan's natural movement, some connections may become loose. Check the support connections, brackets, and blade attachments twice a year. Make sure they are secure. It is not necessary to remove the fan from the ceiling.

Clean your fan periodically to help maintain its new appearance over the years. Do not use water when cleaning, as this could damage the motor or the wood, or possibly cause an electrical shock. Use only a soft brush or lint-free cloth to avoid scratching the finish. The plating is sealed with a lacquer to minimize discoloration or tarnishing.

You can apply a light coat of furniture polish to the wood for additional protection and enhanced beauty. Cover small scratches with a light application of shoe polish.

You do not need to oil your fan. The motor has permanently-lubricated sealed ball bearings.

Troubleshooting

Problem: The fan will not start

Solution:

• Check the main and branch circuit fuses or breakers.
• Check the line wire connections to the fan and switch wire connections in the switch housing.
• Ensure all motor housing screws are snug.
• Ensure the screws that attach the fan blade bracket to the motor hub are tight.
• Ensure the wire nut connections are not rattling against each other or the interior wall of the switch housing.
• Allow a 24-hour "breaking in" period. Most noises associated with a new fan disappear during this time.
• If you are using the Ceiling Fan light kit, ensure the screws securing the glassware are tight. Check that the light bulbs are also secure.
• Ensure the canopy is a short distance from the ceiling; it should not touch the ceiling.
• Ensure your outlet box is secure and rubber isolator pads were used between the mounting plate and outlet box.

Problem: The fan wobbles

Solution:

• Check that all blades and blade arm screws are secure.
• Most fan wobble problems are caused when blade levels are unequal.
• Check this level by selecting a point on the ceiling above the tip of the blades.
• Measure from a point on the center of each blade to the point on the ceiling. Measure this distance. Rotate the fan until the next blade is positioned for measurement.
• Repeat for each blade. Any measurement deviation should be within 1/8 inch.
• Run the fan for ten minutes. If the fan continues to wobble, please contact a qualified technician.