Johnson 40-6004 Laser Distance Measure

Instruction Manual

Introduction

Congratulations on your choice of this Laser Distance Measure. We suggest you read this instruction manual thoroughly before using the instrument. Save this instruction manual for future use.

This is a Class II laser tool and is manufactured to comply with CRF 21, parts 1040.10 and 1040.11 as well as international safety rule IEC 285. The laser also complies with EMC Test according to EN61000-6-3; 2001+A11:2004, EN 6100-6-1:2011, EN 6100-4-2, EN 61000-4-3, EN 60825, FCC Test according to PART 15.

©2013 Johnson Level & Tool - Rev. 1

Table of Contents

1. Kit Contents

2. Safety Information

3. Location/Content of Warning Labels

4. Location of Parts/Components

5. Start Up - Battery Installation Instructions

6. Using the Product

7. Technical Specifications

8. Product Warranty

9. Product Registration

1. Kit Contents

Description for Model 40-6004

Laser Distance Measure1
"AA" Alkaline Batteries2
Instruction Manual1

2. Safety Instructions

Please read and understand all of the following instructions, prior to using this tool. Failure to do so, may result in bodily injury.

CAUTION!

Class II Laser Product

Max. Power Output: ≤ 1mW

Wavelength: 640-660nm

THIS TOOL EMITS LASER RADIATION.

DO NOT STARE INTO BEAM.

AVOID DIRECT EYE EXPOSURE.

Additional Safety Warnings:

  • Read all instructions prior to operating this laser tool. Do not remove any labels from tool.
  • Do not stare directly at the laser beam.
  • Do not project the laser beam directly into the eyes of others.
  • Do not set up laser tool at eye level or operate the tool near a reflective surface as the laser beam could be projected into your eyes or into the eyes of others.
  • Do not place the laser tool in a manner that may cause someone to unintentionally stare into the laser beam. Serious eye injury may result.
  • Do not operate the tool in explosive environments, i.e. in the presence of gases or flammable liquids.
  • Keep the laser tool out of the reach of children and other untrained persons.
  • Do not attempt to view the laser beam through optical tools such as telescopes as serious eye injury may result.
  • Always turn the laser tool off when not in use or left unattended for a period of time.
  • Remove the battery when storing the tool for an extended time (more than 3 months) to avoid damage to the tool should the batteries deteriorate.
  • Do not attempt to repair or disassemble the laser tool. If unqualified persons attempt to repair this tool, warranty will be void.
  • Use only original Johnson® parts and accessories purchased from your Johnson® authorized dealer.

3. Location/Content of Warning Labels

The product includes warning labels on the device itself and on the packaging. These labels contain important safety information regarding laser operation and product compliance.

Visual Description of Device and Label:

A handheld laser distance measure is shown. A separate image displays a warning label with "CAUTION", "JOHNSON", CE, FC logos, manufacturer details (Johnson Level & Tool Mfg. Co., Inc.), battery information (AA Battery x 2), dimensions, and manufacturing origin.

4. Location of Parts/Components

Front View of Device:

  • 1. LCD Display
  • 2. Add button
  • 3. Measure Button
  • 4. Measure Function buttons (Area, Volume, Pythagoras)
  • 5. Unit of Measure button
  • 6. Wrist Strap Bracket
  • 7. Laser Emitting Window

Side/Bottom View of Device:

  • 8. Subtract button
  • 9. Backlight button
  • 10. Power Button/Clear/Escape button
  • 11. Measuring Reference Position/Continuous Laser Mode button
  • 12. Receiver Window
  • 13. Battery Cover
  • 14. Corner Measurement Extension Piece

5. LCD Display Elements

The LCD display shows various indicators and measurements:

  • 1. Active Laser Indicator
  • 2. Indirect Measuring / Single Pythagoras icon
  • 3. Measuring Function indicators (Area Measuring, Volume Measuring)
  • 4. Measurement Reference Position indicator
  • 5. Add and Subtract indicators
  • 6. Maximum Display
  • 7. Minimum Display
  • 8. Main Screen and Units of Measure
  • 9. Battery Status indicator
  • 10. Sub-Screen and Units of Measure

6. Measuring Reference

Range

The specified measuring range is from a minimum of 2 inches to a maximum of 130 feet, with an accuracy of ±1/16 inch. Longer ranges may be detected but with potential variance in accuracy. Performance may vary at night or dusk, or with targets that have poor reflective properties.

Target Surfaces

Measuring errors can occur when aiming at surfaces composed of colorless liquids (e.g., water), glass, Styrofoam, or similar semi-permeable materials. High gloss surfaces may deflect the laser beam, leading to inaccurate measurements.

Hazards of Use

Be aware that measurement errors can occur if the instrument is defective, dropped, misused, or modified.

Note

Conduct periodic test measurements to ensure the instrument's accuracy and consistency. This is especially important if the instrument has been exposed to abnormal use. Always confirm accuracy before and during important measurements. Keep the laser distance measure optic clean and inspect for damage.

5. Start Up - Battery Installation

  1. Remove the battery compartment lid.
  2. Insert 2 "AA" alkaline batteries, observing correct polarity.
  3. Close the battery compartment lid.
  4. The battery status will be shown on the start-up screen.
  5. When the [battery-low] icon appears, there are approximately 1,000 measurements remaining.
  6. Replace batteries when the [battery-low] icon flashes on the screen.
  7. Remove old batteries and replace with new "AA" alkaline batteries following steps 1-3 above.

Note: Use only alkaline batteries. If the instrument will not be used for an extended time, remove the batteries to protect against corrosion.

Power Button

Press the Power Button to power up the device.

Press and hold the Power Button to power off the device.

Automatic Shutoff

  • Laser will turn off after 30 seconds of inactivity.
  • Unit will turn off after 3 minutes of inactivity.

6. Using the Product

Tip

Place a white sheet of paper over the targeted measuring surface if error message Err02 occurs to improve the return signal.

Measuring Modes

Your Laser Distance Measure has four measuring modes:

  • Length
  • Area/Square
  • Volume/Cube
  • Indirect/Pythagoras

Units of Measure

This instrument has seven units of measure. The desired unit can be set by pressing and releasing the [Unit] button. The main screen will display square feet/square meters or cubic feet/cubic meters in a decimal format when calculating area and volume. The following units can be set:

#DistanceAreaVolume
1.0.000 m0.000 m²0.000 m³
2.0.00 ft0.00 ft²0.00 ft³
3.0'0" 1/320.00 ft²0.00 ft³
4.0.00 in0.00 ft²0.00 ft³
5.0 1/32 in0.00 ft²0.00 ft³
6.0 1/16 in0.00 ft²0.00 ft³
7.0 1/8 in0.00 ft²0.00 ft³

Measurement Reference Position

Be sure to adjust the measuring reference position prior to engaging a measuring calculation mode. Press and release the [Reference/Mode] button to scroll through the reference point options:

  • Front
  • Rear
  • Corner Extension Piece

Visual Description: A diagram shows the device with a laser beam pointing from the front, indicating the 'Front' reference position.

Single Distance Measuring

1. Press the [Power] button to turn power on.

2. Direct the Laser Beam to the target.

3. Press and release the [Measure] button. Keep the unit still until the measurement has been recorded. The laser beam will shut off once the measurement is recorded.

4. Press and release the [Clear] button to clear the screen.

5. Press and hold the [Power] button to power down the unit.

Visual Description: A diagram shows the device aiming at a target, with the LCD displaying a distance measurement (e.g., "80.97 m").

Adding or Subtracting Measurements

1. Press and release the [Measure] button to activate the laser.

2. Press and release the [Measure] button to record the first measurement.

3. Press and release the [+] button. The first measurement moves to the sub-value position on the screen, and a "+" sign temporarily appears.

4. Press and release the [Measure] button to activate the laser (if inactive).

5. Press and release the [Measure] button to record the second measurement.

6. Press and release the [+] button to add measurement 1 (stored in the sub-value position) and measurement 2 together.

To add another measurement to the sum, repeat the same measurement sequence to tally.

To subtract a value in the tally sequence, press the [-] button.

Visual Description: A series of LCD screen examples illustrate the process: a single measurement, adding a second measurement, and the combined sum.

This laser distance measure has the capability to add or subtract area, volume, or indirect measurement calculations. For example, to find the total square footage of four rooms, this instrument allows you to add each area calculation together.

Continuous Measuring

This mode takes continuous measurements as you move closer or further away from the target. The minimum working range is 2 inches, and the maximum working range is 130 feet.

1. Press and hold the [Measure] button to activate continuous measuring mode.

2. To pause Continuous Measuring mode, press the [Measure] button or the [Clear] button.

3. To resume Continuous Measuring mode, press the [Measure] button.

4. To exit Continuous Measuring mode, press the [Clear] button.

Visual Description: Diagrams show the device measuring a target with a dashed line indicating movement, and the LCD displaying changing distance readings.

Minimum / Maximum Measurements

As the laser beam is scanned across the measuring surface, the maximum and minimum distances are simultaneously recorded in the sub-value positions on the screen.

Visual Description: Diagrams illustrate the device scanning a surface, with indicators for minimum and maximum distance readings.

Area Measurement (Square²)

1. Press the [Power] button to turn power on.

2. Press the [Area] button to enter Area mode. A rectangle icon will appear on the upper left side of the screen. Observe the flashing line for each required measurement (Length & Width).

3. Follow the flashing line instructions on the screen to measure width and length.

4. Press and release the [Measure] button to record measurements. The area calculation will be presented in the sub-value position at the top of the screen.

Note: The unit of measure for area calculation will be displayed in decimal form in square feet or square meters on the main screen.

Visual Description: Diagrams show the device measuring length and width, then displaying the calculated area.

Tallying Area Calculations

To tally (or sum) the Area calculations of multiple rooms, follow these steps:

  • Suggestions: Ensure you have the desired unit of measure selected. For better visibility, press and hold the [Backlight] button to activate the backlight.

It is recommended that you test this function prior to taking important measurements. Write down each Area calculation on a piece of paper and add (or subtract) the calculations along with the Laser Distance Measure to familiarize yourself with the process.

Follow the Area measurement instructions above to enter Area mode. Once the first Area calculation is taken, it will be displayed in the bottom row on the LCD screen.

Press and release the [+] button. The LCD screen will clear, but the Area calculation is stored. The Area mode remains active.

Take the second room's Area dimensions. When the Area calculation appears in the bottom row, press and release the [+] button again. The previous Area calculation will appear at the top row, added to the most recent Area calculation in the middle row. The sum of both Area calculations will be displayed in the bottom row.

Follow this sequence to continue tallying additional room dimensions.

To subtract an Area measurement, simply press and release the [-] button during the sequence, and that value will be deducted from the total.

Volume Measurement (Cube³)

1. Press the [Power] button to turn power on.

2. Press and release the [Volume] button twice. A 3-dimensional rectangle icon will appear on the upper left side of the screen. Observe the flashing line for each required measurement (Length, Height & Width).

3. Follow the flashing line instructions on the screen to measure length, width, and height. Press and release the [Measure] button to record measurements. The volume calculation will be presented in the sub-value position at the top of the screen.

Note: The unit of measure for cube calculation will be displayed in decimal form in cubic feet or cubic meters on the main screen.

Visual Description: Diagrams show the device measuring length, width, and height, then displaying the calculated volume.

Tallying Volume Calculations

To tally (or sum) the Volume calculations of multiple rooms, follow these steps:

  • Suggestions: Ensure you have the desired unit of measure selected. For better visibility, press and hold the [Backlight] button to activate the backlight.

It is recommended that you test this function prior to taking important measurements. Write down each Volume calculation on a piece of paper and add (or subtract) the calculations along with the Laser Distance Measure to familiarize yourself with the process.

Follow the Volume measurement instructions above to enter Volume mode. Once the first Volume calculation is taken, it will be displayed in the bottom row on the LCD screen.

Press and release the [+] button. The LCD screen will clear, but the Volume calculation is stored. The Volume mode remains active.

Take the second Volume dimensions. When the Volume calculation appears in the bottom row, press and release the [+] button again. The previous Volume calculation will appear at the top row, added to the most recent Volume calculation in the middle row. The sum of both Volume calculations will be displayed in the bottom row.

Follow this sequence to continue tallying additional room dimensions.

To subtract a Volume measurement, simply press and release the [-] button during the sequence, and that value will be deducted from the total.

Indirect Measurements (Pythagorean Methods)

All calculations are based on the Pythagorean Theorem: a² + b² = c². This function allows for the measurement of hard-to-reach jobs.

Follow the order of the flashing lines for each required measurement.

Note: For accurate measurements, the instrument's position must be held constant. For example, note the position of your hand when taking the first measurement. Do not move your hand when preparing to take the second measurement. Simply pivot your wrist (keeping the instrument in the same position) to align the next target, then record the next measurement.

Visual Description: Diagrams illustrate measuring the distance between two points on a wall, and a person holding the device and pivoting to measure a second point.

Indirect Measurement 1 (2-shot measurements FULL Height)

  1. Press and release the [Indirect Measure] button three times to enter Indirect Measuring Mode.
  2. Position the instrument by observing the flashing line on the screen (Base of triangle).
  3. Press and release the [Measure] button to record the first measurement.
  4. Hold the instrument position and pivot to aim the laser at the second target, observing the flashing line on the screen.
  5. Press and release the [Measure] button to record the second measurement. The Pythagoras calculation (full height) will be presented in the main screen position at the bottom.

Tallying Indirect Measurement Calculations

To tally (or sum) the Indirect measurement calculations of multiple rooms, follow these steps:

  • Suggestions: Ensure you have the desired unit of measure selected. For better visibility, press and hold the [Backlight] button to activate the backlight.

It is recommended that you test this function prior to taking important measurements. Write down each Indirect measurement calculation on a piece of paper and add (or subtract) the calculations along with the Laser Distance Measure to familiarize yourself with the process.

Follow the Indirect measurement instructions above to enter Indirect measurement mode. Once the first Indirect measurement calculation is taken, it will be displayed in the bottom row on the LCD screen.

Press and release the [+] button. The LCD screen will clear, but the Indirect measurement calculation is stored. The Indirect measurement mode remains active.

Take the second Indirect measurement. When the Indirect measurement calculation appears in the bottom row, press and release the [+] button again. The previous Indirect measurement calculation will appear at the top row, added to the most recent Indirect measurement calculation in the middle row. The sum of both Indirect measurement calculations will be displayed in the bottom row.

Follow this sequence to continue tallying additional Indirect measurement dimensions.

To subtract an Indirect measurement, simply press and release the [-] button during the sequence, and that value will be deducted from the total.

Backlight

Press and release the [Backlight] button to activate the backlight. Repeat this step to turn off the backlight.

Visual Description: A diagram shows the device with the LCD display illuminated by the backlight.

Indoor & Outdoor Measurements

This model is designed to take measurements indoors under normal settings. The measuring surfaces and ambient light are critical factors to the quality of measurement (indoors and outdoors). Outdoor measurement capability may be limited due to sunlight/UV ray interference. Please note that in some situations the unit may have difficulty reading the surface you try to measure if lighting or sunlight is intense and/or the surface being measured does not reflect the laser beam appropriately.

Measurement Errors

Error messages will appear if the unit's receiver is not getting a sufficient laser return signal.

Common surfaces that could cause an error reading:

  • Water or other fluids
  • Translucent to clear surfaces like glass or acrylic
  • Porous or dark surfaces may require longer reading times or cause an error reading
  • Moving surfaces or objects such as curtains
  • Highly reflective or angled surfaces may deflect the laser beam signal

Error Codes and Solutions

CodeDescriptionSolution
Err01Distance is outside of measuring rangeMeasure in a shorter distance or longer distance
Err02Reflected signal is too weakMeasure a better surface
Err03Out of display rangeMaximum Value: 99,999. Split up measurement area into smaller segments.
Err04Pythagorean theorem calculation errorCheck and verify value or the sequence of measurements is correct.
Err05Low BatteryInstall a new battery.
Err06Temperature is outside of working rangeMeasure in an environment within specified working temperature range.
Err07Ambient light is too strongMeasure in a darker place (shadow target).

Tips from the Pro's

Take more than one measurement in critical situations where accuracy needs to be greater than an estimation measurement. Take 3-4 measurements from the same position to compare consistency of each reading.

Prior to important measurements, verify that the instrument is in proper working order and take sample measurements to a known distance to verify accuracy.

To accurately measure from the rear of the instrument, use a scrap piece of drywall or other flat material. Extend the material off the corner and butt the LDM up to the material. Then take the measurement.

Place a white sheet of paper over the targeted measuring surface if error message Err02 occurs to improve the return signal.

7. Technical Specifications

SpecificationValue
Measure Range*2" - 130'
Accuracy*± 1/16"
Measure Speed*0.5 seconds
Laser Type650 nm, ± 10nm, Class II, ≤ 1mW
Power Supply2 - "AA" Alkaline Batteries (included)
Battery Life10,000 measurements
Dimensions4.33" x 1.77" x 1.18" (110 x 45 x 30 mm)
Working Temperature23°F to 104°F (-5°C to +40°C)
Storage Temperature-4°F to 140°F (-20°C to +60°C)
Auto Shut-off Laser30 seconds
Auto Shut-off Main Power3 minutes
IP Protection Class54

*The working range and accuracy is dependent on how well laser light is reflected from the surface for the target and with increased brightness of the ambient light intensity, measuring accuracy may deteriorate.

8. Product Warranty

Johnson Level & Tool offers a two-year limited warranty on its laser distance measure products. You can obtain a copy of the limited warranty for a Johnson Level & Tool product by contacting Johnson Level & Tool's Customer Service Department as provided below or by visiting us online at www.johnsonlevel.com. The limited warranty for each product contains various limitations and exclusions.

NOTE: The user is responsible for the proper use and care of the product.

For further assistance, or if you experience problems with this product that are not addressed in this instruction manual, please contact our Customer Service Department.

In the U.S., contact Johnson Level & Tool's Customer Service Department at 888-9-LEVELS.

In Canada, contact Johnson Level & Tool's Customer Service Department at 800-346-6682.

9. Product Registration

Enclosed with this instruction manual, you will find a warranty registration card to be completed for your product. You will need to locate the serial number for your product, which is located inside the battery compartment.

PLEASE NOTE THAT IN ADDITION TO ANY OTHER LIMITATIONS OR CONDITIONS OF JOHNSON LEVEL & TOOL'S LIMITED WARRANTY, JOHNSON LEVEL & TOOL MUST HAVE RECEIVED YOUR PROPERLY COMPLETED WARRANTY CARD WITHIN 30 DAYS OF YOUR PURCHASE OF THE PRODUCT OR ANY LIMITED WARRANTY THAT MAY APPLY SHALL NOT APPLY AND THERE SHALL BE NO WARRANTY.

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