Introduction
This document provides a quick-start guide for the EG4 WallMount All Weather battery. It details safety instructions, packing contents, location selection, mounting procedures, wiring, parallel installation, BMS communication setup, and firmware updates. Designed for installers and users of EG4 battery systems.
1. Safety
1.1 Safety Instructions
DANGER! AVERTISSEMENT! Hazardous Voltage Circuits! Circuits à tension élevée!
International safety regulations have been strictly observed in the design and testing of the battery. Before beginning any work, carefully read all safety instructions, and always observe them when working on or with the battery. The installation must follow all applicable national or local standards and regulations.
Incorrect installation may cause:
- Injury or death to the installer, operator or third party
- Damage to the battery or other attached equipment
1.2 Important Safety Notifications
Observe the following safety concerns before, during, and after installation, and during operation and maintenance:
- High PV Voltage: Install an external DC disconnect switch or breaker and ensure it is in the "off" or "open" position before working on the battery. Use a voltmeter to confirm no DC voltage is present.
- High Grid Voltage: Ensure the AC switch and/or AC breaker are in the "off" or "open" position before working on the battery. Use a voltmeter to confirm no voltage is present.
- High Battery Current: Ensure battery module breakers and/or on/off switches are in the "open" or "off" position before working on the battery. Use a voltmeter to confirm no DC voltage is present.
- Do not open the battery while it is operating to avoid electric shock and damage from live voltage and current.
- Do not make any connections or disconnections (PV, battery, grid, communication, etc.) while the battery is operating.
- Installers should use appropriate personal protective equipment (PPE).
- Before installation, operation, or maintenance, inspect all existing wiring to ensure it meets specifications and conditions for use.
- Ensure PV, battery, and grid connections are secure and proper to prevent damage or injuries.
WARNING: To reduce the risk of injury, read all instructions
All work on this product must be carried out by qualified personnel. To reduce the risk of electric shock, do not perform servicing other than specified in the operating instructions unless qualified.
- Read all instructions before installing. Follow local and national wiring standards and regulations.
- Ensure the battery is properly grounded. All wiring should comply with the National Electrical Code (NEC), ANSI/NFPA 70.
- Interconnection with the utility grid requires utility provider permission. Consult your local AHJ (Authority Having Jurisdiction) for additional regulations.
- All warning labels and nameplates must remain visible and not be removed or covered.
- Consider the safety of future users when choosing the battery's position and location.
- Keep children away from the battery and relevant systems.
Disclaimer: EG4 reserves the right to make changes to this material without notice. Refer to www.eg4electronics.com for the most updated versions.
2. Packing List
The following items are included with the EG4 WallMount All Weather battery shipment:
- (1) EG4 WallMount All Weather Battery
- (1) Mounting Bracket*
- (1) X-Bracket
- (1) Battery to Inverter Communication Cable
- (2) Red power cables (2/0 AWG, 39.4 in.)
- (2) Black power cables (2/0 AWG, 39.4 in.)
- (6) Concrete Expansion Bolts
*The mounting bracket will arrive attached to the back of the battery.
2.1 Location Selection and Installation
Requirements for installation location:
- The WallMount is heavy; use a lift or other equipment to lift and carry.
- The battery can be installed on flat ground or on a wall. If on flat ground, ensure proper drainage. If on a wall, ensure at least a 12-inch gap on each side for airflow.
- Install in a location that prevents damage from flooding.
- Ensure the battery is mounted upright.
- Maintain at least 12 inches of clearance on all sides of the unit.
Note: The battery is shipped with temporary lifting handles. Use a team-lift technique and remove these handles before making any connections.
3. Parallel Examples
Diagrams showing different parallel orientations are provided for reference.
Textual description of diagrams showing parallel battery connections.
4. Orientation Examples
Diagrams illustrating various inverter and battery configurations:
- (1) 18kPV Inverter + (1) WallMount All Weather Battery
- (1) 12kPV Inverter + (1) WallMount All Weather Battery
- (1) 6000XP Inverter + (1) WallMount All Weather Battery
Textual description of diagrams showing inverter and battery orientation examples.
5. Installing the Battery
The WallPower All Weather battery is designed for wall mounting. Follow these steps:
Note: EG4 recommends removing temporary lifting handles before making connections.
5.1 Standalone Battery Install
- Remove the 4 set screws holding the mounting bracket to the battery pack.
- Remove the mounting bracket from the battery.
- Position the bottom of the mounting bracket on the wall at the desired height, with a minimum clearance of 28.0625 inches from the ground.
- Using a level, ensure the bracket is level and drill 6 holes for mounting hardware.
- Secure the mounting bracket to the wall using included expansion bolts or appropriate hardware.
- Attach the battery pack to the mounting bracket using a team-lift technique. Hook the back flange onto the front flange of the bracket.
- Secure the battery to the bracket using the 4 included side screws.
- Properly ground the battery by attaching a grounding conductor to the M6 grounding screw on top of the battery, connecting it to the Equipment Grounding System. DO NOT GROUND THE NEGATIVE BATTERY CABLE!
Diagram showing rear view of mounting bracket installation.
5.2 Battery Install with Conduit Box
- Remove the 4 set screws holding the mounting bracket to the battery pack.
- Remove the mounting bracket from the battery.
- Position the mounting bracket on the wall at the desired height, with a minimum clearance of 28.0625 inches.
- Using a level, ensure the bracket is level and drill 6 holes for mounting hardware.
- Secure the mounting bracket to the wall using included expansion bolts (for concrete/brick walls) or appropriate hardware.
- Attach the battery to the mounting bracket using a team-lift technique. Hook its back flange onto the front flange of the bracket.
- Secure the battery to the bracket using the 4 included side screws.
- Attach the optional conduit box to the top of the battery using the included hardware.
- Properly ground the battery by attaching a grounding conductor to the M6 grounding screw on top of the battery, connecting it to the Equipment Grounding System. DO NOT GROUND THE NEGATIVE BATTERY CABLE!
Diagram showing rear view of mounting bracket installation.
Note: If mounting the bracket at 28.0625 inches from the ground, the battery will rest on the ground.
5.3 Battery Install with Conduit Box & 18kPV
This method is for mating the battery with the EG4 18kPV Hybrid Inverter.
- Remove the 4 set screws holding the mounting bracket to the battery pack.
- Remove the mounting bracket from the battery.
- Position the mounting bracket on the wall at the desired height, with a minimum clearance of 28.0625 inches.
- Using a level, ensure the bracket is level and drill 6 holes for mounting hardware.
- Align the provided X-bracket with the holes on the mounting bracket and secure both to the wall using included expansion bolts or appropriate hardware. The X-bracket will be behind the mounting plate.
- Attach the optional conduit box to the top of the battery using the included hardware.
- Attach the 18kPV to its mounting bracket and ensure the inverter's bottom knockouts align with the conduit box.
- Properly ground the battery by attaching a grounding conductor to the M6 grounding screw on top of the battery, connecting it to the Equipment Grounding System. DO NOT GROUND THE NEGATIVE BATTERY CABLE!
Diagram showing rear view of completed installation with X-bracket.
6. Pre-Wire Steps and Wiring
Refer to the table below for wire size and torque recommendations for battery cables:
# OF CABLES | CABLE SIZE | MAX. DISTANCE | TORQUE VALUES |
---|---|---|---|
2 sets | 1/0 AWG (53.5 mm²) | 10 ft. | Max. 165 in-lbs. (18.6 Nm) |
2 sets | 2/0 AWG (67.4 mm²) | 20 ft. | Max. 165 in-lbs. (18.6 Nm) |
1 set | 4/0 AWG (107 mm²) | 10 ft. | Max. 275 in-lbs. (31.1 Nm) |
1 set | 250 kcmil (127 mm²) | 20 ft. | Max. 275 in-lbs. (31.1 Nm) |
IMPORTANT: The battery can charge/discharge up to 200A before the BMS shuts off. Ensure the inverter handles this current and wires are sized accordingly. Refer to NEC approved ampacity charts or consult an installer/electrician.
6.1 Multiple Battery Parallel Install
To parallel multiple WallMount All Weather batteries, an optional paralleling kit is required.
- Ensure all circuit breakers are off. Use a multimeter to check for voltage at all disconnects and lines. Proceed only when no voltage is confirmed.
- Set the DIP switch address on the master battery to address 1. Set other batteries to ascending, differing addresses. (See image of DIP switch).
- Reset the battery BMS via the power button to register address changes.
- Connect batteries using CAT 5, 5e, or 6 cables via the "Battery-Com" ports for communication. (See example diagram).
- The battery set to address 1 connects directly to the inverter BMS communication port via CAT 5, 5e, or CAT 6 cable.
- Install battery paralleling cables between batteries using the optional kit, ensuring connectors are seated properly.
Diagram showing DIP switch settings and battery communication cable connections.
6.2 Multimeter Testing and Wiring
Test inputs and wire the battery pack to the inverter:
- Ensure all circuit breakers are off. Check for voltage at all disconnects and lines with a multimeter. Proceed when no voltage is confirmed.
- Connect the included 2/0 AWG (70mm²) cables with outdoor-rated connectors to the battery's positive and negative terminals. Connectors will "click" when seated properly.
- If applicable, route battery power cables through the conduit box to the inverter without making connections.
- Ensure proper cable polarity.
- Install the 2 positive battery cables to the inverter's positive terminals, following proper torque values.
- Install the 2 negative battery cables to the inverter's negative terminals, following proper torque values.
Note: If using the optional conduit box, secure conduit fittings with counter nuts after step 2.
DANGER! No connections should be made until proper polarity of cables has been confirmed!
7. BMS Communications
EG4 batteries interface with compatible inverters by designating a "Master" battery (DIP switch ID No. 1).
The battery connects directly to the inverter via an RS485 or CAT 5, 5e, or 6 cable for closed-loop communications with supported EG4 and non-EG4 inverters using CAN bus protocol.
The PC software "BMS TOOLS" provides real-time battery analysis and diagnostics. The battery cannot communicate with the software and a closed-loop inverter simultaneously.
Scan the QR code for a guide on the BMS Tools setup process.
Diagram showing DIP switch settings for Master battery (ID:1).
7.1 Closed Loop Communications
- Power off all battery DC breakers and BMS power buttons.
- To change the inverter protocol, temporarily set the master battery to address 64 (all switches ON). Restart the BMS after changing the DIP switch for settings to take effect. (See image).
- On the master battery, press and hold the "Return" key for 5 seconds to enter the "Protocol Setting" menu.
- Select the corresponding CAN protocol (e.g., P01-EG4/LUX) for the system if using EG4 inverters. (See table below).
- Change the master DIP switch address back to address 1 for inverter communications and power cycle the BMS. (See image).
The following tables show compatibility lists for closed-loop communications between battery and inverter:
Closed Loop Comms. with EG4 Inverters
MODEL | PROTOCOL SELECTION |
---|---|
18kPV | CAN – P01 |
6000XP | CAN – P01 |
8k Hybrid | CAN – P01 |
6000-EX | RS485 – P01* |
6500-EX | RS485 – P01* |
3000EHV | RS485 – P01* |
CAN Protocol List
PROTOCOL # | MANUFACTURER |
---|---|
P01-EG4/LUX | EG4/LUX |
P02-GRW | Growatt |
P03-SLK | Sol-Ark |
P04-DY | Deye |
P05-MGR | Megarevo |
P06-VCT | Victron |
P07-LUX | Luxpower |
P08-SMA | SMA |
RS485 Protocol List
PROTOCOL # | MANUFACTURER |
---|---|
P01-EG4 | EG4 |
P02-GRW | Growatt |
P03-SLK | Sol-Ark |
P04-SCH | Schneider |
*NOTE: Closed loop communications using RS485 protocols require a specific pinout on the comms cable from battery to inverter. Refer to the table below for EG4 specifics.
Communication Cable Pinout
EG4 INVERTER MODEL | COMMUNICATION CABLE PINOUT |
---|---|
3000EHV | To Inverter – USB Type B To Battery – RJ45 Pins 1-B & 2-A |
6000EX | To Inverter – RJ45 Pins 3 & 5 To Battery – RJ45 Pins 1-B & 2-A |
6500EX | To Inverter – RJ45 Pins 3 & 5 To Battery – RJ45 Pins 1-B & 2-A |
Diagram showing DIP switch settings for Master battery (ID:1).
8. Firmware Updates
Ensure all system components are up to date before commissioning. Navigate to the EG4 WallMount All Weather product page to find the latest downloads for the battery. A PDF walkthrough will be included in the downloaded .zip file.
If encountering difficulties during the updating process, contact the distributor for more information.
Contact Us
For support or inquiries:
- Email: support@eg4electronics.com
- Phone: (903) 609-1988
- Website: www.eg4electronics.com