Champion 40065 Wheel Kit Installation Manual

Introduction

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.

Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.

CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the generator. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use. Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.

When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product. Transcribe the information found on your product's nameplate label to the table below:

CPE TECHNICAL SUPPORT TEAM: 1-877-338-0999

Safety Definitions

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

⚠️ DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

⚠️ WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

⚠️ CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

ℹ️ NOTICE

NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

Important Safety Instructions

⚠️ CAUTION The wheel kit is not intended for over-the-road use.

Controls and Features

Parts Included

Tools Not Included

• 12mm wrench
• 13mm wrench

Assembly

Your wheel kit requires assembly. For questions regarding the assembly of your wheel kit, call our help line at 1-877-338-0999. Please have your model number available.

Remove the Wheel Kit and Parts from the Shipping Carton

1. Set the shipping carton on a solid, flat surface.
2. Remove all contents from the carton.

Install Wheels

Description of Diagram: The diagram shows a generator frame with two wheel brackets. Each wheel bracket is labeled 'A'. A wheel (labeled 'A') is shown with a wheel cap (labeled 'D') and a roll pin (labeled 'C'). An R-clip (labeled 'B') is also shown.

1. Drain oil and fuel, and then tip the generator slowly so that the engine (or panel depending on the exact model) side is up. This is so you have access to the wheel brackets.
2. Remove the wheel cap (D) from wheel (A) by inserting a small screwdriver into the slot on the cap and pry upward. Remove the cap.
3. Slide the roll pin (C) through the wheel (A) from the outside.
4. Slide the roll pin through the wheel bracket on the frame.
5. Insert R-clip (B) into hole at end of roll pin.
6. Install wheel cap on wheel.
7. Repeat on the second wheel.

Install the Support Leg

ℹ️ NOTICE Some generator models will require removing rubber pads prior to installing the support leg. The support leg will use the same holes as the rubber pads.

ℹ️ NOTICE Some generators will have the nut or bolt welded to the frame. In this case, secure the support leg to generator frame with the necessary hardware and recycle the unused hardware according to your local municipalities instructions.

Description of Diagram: The diagram shows a generator frame. The support leg assembly (labeled 'K' in parts list) is shown being attached to the bottom of the generator frame. Flange bolts (labeled 'L') are inserted downwards through the frame and support leg, and secured with flange lock nuts (labeled 'M') from underneath. The diagram explicitly states: "DO NOT over tighten the lock nuts. DO NOT slide flange bolts UP through the bottom of frame."

1. Attach the support leg to the generator frame by sliding the flange bolts M8 x 16 DOWN through the top of the frame and support leg and securing with flange lock nuts from the bottom as shown in picture below. DO NOT over tighten the lock nuts. DO NOT slide flange bolts UP through the bottom of frame.
2. Tip the generator slowly so that it rests on the wheels and support leg.

Install the Handle

Please check your generator's handle bracket to determine which handle type you need. Use the enclosed hardware for assembly. You will only need one or the other handle for your generator.

ℹ️ NOTICE Please recycle the unused handle according to your local municipalities instructions.

Handle 1

This handle will bolt to your generator frame. See instructions below.

Description of Diagram: The diagram shows a generator frame with a mounting channel. Handle 1 is placed over this channel. Two flange bolts (M8 x 45) are shown being inserted through the handle and frame, with flange lock nuts being attached to the ends of the bolts.

Install the Handle 1

1. Place the handle over the mounting channel on the frame.
2. Secure the handle to the frame using the two Flange Bolts M8 x 45.
3. Place a flange lock nut on the end of each bolt and fasten securely. DO NOT over tighten the lock nuts.

Handle 2

This handle uses an R clip and a roll pin to assemble to your generator frame. See instructions below.

Description of Diagram: The diagram shows a generator frame with a handle mounting bracket. Handle 2 is positioned within this bracket. A roll pin (Ø8 x 40) is shown being inserted through aligned holes in the handle and bracket. An R-clip is shown being inserted into the end of the roll pin to secure it.

Install the Handle 2

1. Place the handle inside the handle mounting bracket with rubber grip pointing away from the muffler and line up the through holes of the handle and bracket.
2. Secure the handle to the frame by sliding the Roll Pin Ø8 x 40 and locking into place by pushing the R-clip through Roll Pin hole.

⚠️ CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil. Damage to the generator as a result of failing to follow these instructions will void your warranty.

Parts Diagram

Description of Diagram: The diagram shows an exploded view of all the components included in the wheel kit. Each part is numbered and corresponds to the table below.