Castle Pines Wood Hard Top Gazebo Assembly Instructions

Item #: A102013104, A102013105
SKU#: 810494534, 810494535

For assistance, contact Broyhill at 1 (866) 578-6569 (24/7 Toll Free).

General Best Practices for Assembly

Warnings

Warranty

What is Covered?

The limited warranty is extended to the original purchaser and applies to material and manufacturer's defects, provided the item is maintained with care and used only for personal, residential purposes. The warranty period is 1 Year.

Maintenance

Parts List

Label Part Number Description Qty Part Image
01P000400506Lateral left long beam2[Diagram of Part]
02P000400507Lateral right long beam2[Diagram of Part]
03P000400508Lateral left short beam2[Diagram of Part]
04P000400509Lateral right short beam2[Diagram of Part]
05P000400510Inner medial beam4[Diagram of Part]
06P000400512Inner short beam4[Diagram of Part]
07P000400511Inner long beam4[Diagram of Part]
08P000200227Post4[Diagram of Part]
09P006100087Base cover16[Diagram of Part]
28P005000320Support bar 14[Diagram of Part]
29P005000321Support bar 24[Diagram of Part]
AP000100414Base4[Diagram of Part]
B1P000501539Big connector4[Diagram of Part]
B2P000501540Middle beam connector8[Diagram of Part]
B3P000501341Small connector for slant beam4[Diagram of Part]
B4P000500740Small connector for middle beam2[Diagram of Part]
C1P000601855Slant beam for big roof4[Diagram of Part]
C2P000601737Middle beam for big roof8[Diagram of Part]
D1P005700783Long netting tube 12[Diagram of Part]
D2P005700784Long netting tube 22[Diagram of Part]
D3P005700785Short netting tube 12[Diagram of Part]
D4P005700786Short netting tube 22[Diagram of Part]
E1P000501419Big roof frame long side2[Diagram of Part]
E2P000501538Big roof frame short side2[Diagram of Part]
E3P000501418Big top connector4[Diagram of Part]
FP000500607Small connector for small roof1[Diagram of Part]
G1P000601005Slant beam for small roof4[Diagram of Part]
G2P000601006Middle beam for small roof2[Diagram of Part]
HP005800001Hook1[Diagram of Part]
I1P000601007Small beam 14[Diagram of Part]
I2P000601100Small beam 22[Diagram of Part]
J1P000601856Long beam4[Diagram of Part]
J2P000601858Side beam4[Diagram of Part]
J3P000601857Short beam4[Diagram of Part]
K1P000601734Small roof lower beam (long side) 12[Diagram of Part]
K2P000601735Small roof lower beam (long side) 22[Diagram of Part]
K3P000601736Small roof lower beam (short side)2[Diagram of Part]
L1P000601859Big roof long lower beam 12[Diagram of Part]
L2P000601860Big roof long lower beam 42[Diagram of Part]
L3P000601901Big roof long lower beam 22[Diagram of Part]
L4P000601902Big roof long lower beam 32[Diagram of Part]
L5P000601903Big roof short lower beam 12[Diagram of Part]
L6P000601904Big roof short lower beam 22[Diagram of Part]
MP000800240Small roof sloping beam cover plate4[Diagram of Part]
NP000900150Small top cover1[Diagram of Part]
OP000800287Big roof sloping beam cover plate4[Diagram of Part]
P1P000700758Small roof long panel (left)2[Diagram of Part]
P2P000700759Small roof long panel (right)2[Diagram of Part]
P3P000700760Small roof short panel (left)4[Diagram of Part]
P4P000700761Small roof short panel (right)4[Diagram of Part]
P5P000700762Small roof middle panel2[Diagram of Part]
Q1P000700763Big roof big panel10[Diagram of Part]
Q2P000700764Big roof middle panel 14[Diagram of Part]
Q3P000700483Big roof middle panel 24[Diagram of Part]
Q4P000700924Big roof small panel 14[Diagram of Part]
Q5P000700925Big roof small panel 24[Diagram of Part]
RP001200038Mosquito netting1[Diagram of Part]

Hardware List

Label Part Number Description Qty Add Part Image
AAH100010053Bolt M10*20581[Diagram of Hardware]
BBH030010031Bolt M10*8081[Diagram of Hardware]
CCH100010054Bolt M8*25242[Diagram of Hardware]
DDH030030010Bolt M8*35161[Diagram of Hardware]
EEH100010055Bolt M8*35161[Diagram of Hardware]
FFH030050058Bolt M5*30804[Diagram of Hardware]
GGH030050057Bolt M5*401287[Diagram of Hardware]
HHH050030003Flat washer M10161[Diagram of Hardware]
IIH050030002Flat washer M8161[Diagram of Hardware]
JJH040050020Nut M1081[Diagram of Hardware]
KKH070010003Stake Φ8*180160[Diagram of Hardware]
LLH040090005T-Nut M8*20161[Diagram of Hardware]
MMH040090004T-Nut M8*8242[Diagram of Hardware]
NNH090990002M3 Drill20[Diagram of Hardware]
OOH100010047Bolt M6*2025213[Diagram of Hardware]
PPH100010046Bolt M6*4081[Diagram of Hardware]
QQH100010051Bolt M6*55282[Diagram of Hardware]
RRH050030001Flat washer M6201[Diagram of Hardware]
SSH040010004Nut M6201[Diagram of Hardware]
TTP005100264Plastic ring523[Diagram of Hardware]
Z1H090010017Wrench M620[Diagram of Hardware]
Z2H090030005Allen Wrench M810[Diagram of Hardware]
Z4H090010015Wrench M1020[Diagram of Hardware]

Helpful Hints

Tools Needed (Not Included):

Number of People Needed for Installation:

[Diagram showing two figures + two dashed figures indicates 4 people are recommended for installation.]

Estimated Assembly Time: 150-180 minutes

Step 1

Connect the base (A) to the post (08) using screw (FF). The diagram shows post (08) with base (A) attached at the bottom, secured by screws (FF).

Assembled View: [Diagram showing a post with a base attached.]

Step 2

Connect the base cover (09) to the post (08) using screw (GG). The diagram shows post (08) with base cover (09) attached at the bottom, secured by screws (GG).

Assembled View: [Diagram showing a post with a base cover attached.]

Step 3

Connect the inner short and long beams (06/07) to the inner medial beam (05) using bolt (GG) and nut (LL/MM), tighten with wrench (Z2). The diagram shows beams (05, 06, 07) being joined with hardware.

Assembled View: [Diagram showing assembled beams.]

Step 4

Connect the lateral left and right long beams (01/02) together, and the lateral left short beam (03) to the inner long beam (07) using bolt (CC) and nut (MM), tighten with wrench (Z2). The diagram shows beams (01, 02, 03, 04, 07) being joined.

Assembled View: [Diagram showing assembled lateral beams.]

Step 5

Connect the assembled lateral long beams (01/02) to the assembled inner beams (05/07), and the assembled lateral short beams (03/04) to the assembled inner beams (05/06) using screw (GG). The diagram shows the connection of these beams.

Assembled View: [Diagram showing assembled frame sections.]

Step 6

Connect the assembled lateral long beams (01/02/05/07) to the assembled posts (08/09/A) using bolt (AA), screw (BB), washer (HH), and nut (JJ), tighten with wrench (Z4). The diagram shows the connection of the frame to the posts.

Assembled View: [Diagram showing assembled frame with posts.]

Step 7

Connect the assembled lateral short beams (03/04/05/06) to the assembled posts (08/09/A) using bolt (AA), screw (BB), washer (HH), and nut (JJ), tighten with wrench (Z4). The diagram shows the connection of the frame to the posts.

Assembled View: [Diagram showing assembled frame with posts.]

Step 8

Connect the big connector (B1) to the post (08) using screw (FF). The diagram shows the big connector (B1) being attached to the posts (08) with screws (FF).

Assembled View: [Diagram showing assembled frame with big connectors.]

Step 9

Connect the support bars (28/29) to the assembled beam and post using screw (DD), bolt (EE), and washer (II), tighten with wrench (Z2). The diagram shows support bars being attached to the frame.

Assembled View: [Diagram showing assembled frame with support bars.]

Step 10

Connect the big roof frame long side (E1) to the big roof frame short side (E2) with the big top connector (E3) using bolt (OO), tighten with wrench (Z1). The diagram shows the roof frame components being joined.

Assembled View: [Diagram showing assembled big roof frame.]

Step 11

Connect the small connector for slant beam (B3) and the small connector for middle beam (B4) to the assembled big roof frame (E1/E2) using bolt (OO), tighten with wrench (Z1). The diagram shows these connectors being attached to the roof frame.

Assembled View: [Diagram showing assembled big roof frame with connectors.]

Step 12

Connect the slant beam for big roof (C1) to the assembled big roof frame (E1/E2) and the big connector (B1) using bolt (OO), tighten with wrench (Z1). The diagram shows the slant beams being attached to the roof frame.

Assembled View: [Diagram showing assembled roof frame with slant beams.]

Step 13

Connect the middle beam for big roof (C2) to the middle beam connector (B2) using bolt (QQ), washer (RR), and nut (SS), tighten with wrench (Z1). The diagram shows the middle beams being attached to their connectors.

Assembled View: [Diagram showing assembled middle beams.]

Step 14

Connect the assembled middle beam for big roof (C2/B2) to the middle roof frame (E1/E2), and the assembled middle beam (C2/B2) to the assembled long beams (01/02/05/07) using bolt (QQ) and screw (FF), tighten with wrench (Z1). The diagram shows the roof structure being attached to the main frame.

Assembled View: [Diagram showing assembled gazebo with roof structure attached.]

Step 15

Connect the netting tubes (D1/D2/D3/D4) to the slant and middle beams for the big roof (C1/C2) using bolt (OO), tighten with wrench (Z1). The diagram shows the netting tubes being attached to the roof structure.

Assembled View: [Diagram showing assembled gazebo with netting tubes attached.]

Step 16

Connect the slant and middle beams for the small roof (G1/G2) to the small connector for the small roof (F) using bolt (OO). Secure hook (H) to the small connector for the small roof (F) using wrench (Z1) to tighten. The diagram shows the small roof components being assembled.

Assembled View: [Diagram showing assembled small roof components.]

Step 17

Connect the assembled small roof to the small connector for beams (B3/B4) using bolt (OO/QQ), washer (RR), and nut (SS), tighten with wrench (Z1). The diagram shows the small roof assembly being attached to the main structure.

Assembled View: [Diagram showing assembled gazebo with small roof attached.]

Step 18

Connect the small beams (I1/I2) to the small and middle beams (G1/G2) using bolt (OO), tighten with wrench (Z1). The diagram shows the small beams being attached to the small roof structure.

Assembled View: [Diagram showing assembled small roof structure with small beams.]

Step 19

Connect the small roof lower beams (K1/K2/K3) to the small and middle beams (G1/G2) using bolt (OO), tighten with wrench (Z1). The diagram shows the lower beams being attached to the small roof structure.

Assembled View: [Diagram showing assembled small roof structure with lower beams.]

Step 20

Place the small roof panels (P1/P2/P3/P4/P5) in the order shown. The diagram illustrates the arrangement of these panels.

Assembled View: [Diagram showing arrangement of small roof panels.]

Step 21

Connect the small roof panels (P1/P2/P3/P4/P5) to the small roof lower beams (K1/K2/K3) and slant beam (G1) using bolt (OO), tighten with wrench (Z1). The diagram shows the panels being secured.

Assembled View: [Diagram showing assembled gazebo with small roof panels attached.]

Step 22

Connect the cover plate (M) to the slant beam (G1), and the top cover (N) to the small connector (F) using bolt (OO/PP), tighten with wrench (Z1). The diagram shows these final roof components being attached.

Assembled View: [Diagram showing assembled gazebo with top cover plates.]

Step 23

Connect the long/short/side beams (J1/J2/J3) to the slant/middle beams (C1/C2) using bolt (OO), tighten with wrench (Z1). The diagram shows these beams being added to the roof structure.

Assembled View: [Diagram showing assembled roof structure with additional beams.]

Step 24

Connect the big roof long lower beams (L1/L2/L3/L4) and big roof short lower beams (L5/L6) to the slant/middle beams (C1/C2) using bolt (OO), tighten with wrench (Z1). The diagram shows the lower roof beams being attached.

Assembled View: [Diagram showing assembled gazebo with lower roof beams attached.]

Step 25

Place the big roof panels (Q1/Q2/Q3/Q4/Q5) in the order shown. The diagram illustrates the arrangement of these panels.

Assembled View: [Diagram showing arrangement of big roof panels.]

Step 26

Secure the big roof panels (Q1/Q2/Q3/Q4/Q5) to the slant beam (C1) and the big roof lower beams (L1 - L6) using bolt (OO), tighten with wrench (Z1). The diagram shows the panels being fastened.

Assembled View: [Diagram showing assembled gazebo with big roof panels attached.]

Step 27

Insert the cover plate (O) into the big roof connector (E3), then secure it to the slant beam (C1) using bolt (PP), tighten with wrench (Z1). The diagram shows the final cover plates being attached.

Assembled View: [Diagram showing assembled gazebo with final roof cover plates.]

Step 28

Lock the plastic rings (TT) to the netting (R), then lock all the rings (TT) to the netting tubes (D1/D2/D3/D4). The diagram shows the mosquito netting being attached using rings.

Assembled View: [Diagram showing assembled gazebo with mosquito netting attached.]

Step 29

Secure the gazebo to the ground using stakes (KK). The diagram shows stakes being driven into the ground at the base of the gazebo.

Assembled View: [Diagram showing the fully assembled gazebo secured to the ground.]

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