TW-SK-HV Battery System

Tewaycell

Key Features

HVM High Voltage Battery Characteristics

1 Introduction

This document introduces the product information, installation wiring, configuration testing, troubleshooting, and maintenance content of the battery system. Users are advised to carefully read this manual, understand product safety information, and familiarize themselves with the product's functions and features before installation and use. The document may be updated periodically.

1.1 Applicable Products

This document applies to the following models:

1.2 Applicable Personnel

Only professionals familiar with local regulations, standards, electrical systems, and who have undergone professional training are qualified to operate this product.

1.3 Symbol Definition

Symbols are used to highlight important information:

1.4 Version Record

V1.0 2024-02-21: First release.

2 Safety Precautions

Always comply with the safety precautions in this document when operating the equipment.

[Notice] The equipment is designed and tested according to safety regulations. However, as electrical equipment, safety instructions must be followed. Improper operation may cause serious injury or property damage.

2.1 General Safety

[Notice] Document content may be updated periodically. It cannot replace safety precautions on product labels. All descriptions are for guidance only.

2.2 Battery Safety

[Danger] The system operates at high voltage. Ensure the equipment is powered off before operation to avoid electric shock. Strictly follow all safety precautions and signs.

[Caution] Ensure the battery system is not damaged during transportation and storage.

Transportation must be carried out by trained professionals. Ensure equipment is placed firmly and not tilted. Cables in high-temperature environments require at least 30mm clearance from heat sources. Similar cables should be tied together; different types should be at least 30mm apart.

Logo Description

2.3 Emergency Measures for Emergency Situations

Battery Electrolyte Leakage

If electrolyte leaks, avoid contact. Electrolytes are corrosive. In case of contact:

Fire Breaking Out

At temperatures exceeding 150°C, there is a risk of ignition and toxic gas release. Use carbon dioxide, Novac1230, or FM-200 fire extinguishers. Do not use ABC dry powder extinguishers. Firefighters require protective clothing and self-contained breathing apparatus.

3 Product Introduction

3.1 Product Introduction

Functional Overview

The battery system comprises battery modules and control boxes, storing and releasing electricity for photovoltaic energy storage systems. Input and output ports are high-voltage direct current.

Model Description

This document applies to the following battery models:

Model Meaning

The model number TW-SK-HV 10.24 breaks down as:

Description of Available Power

[Notice] The system supports expansion up to 9 battery modules. Expansion conditions must be strictly followed. Contact your dealer or manufacturer for details. Improper expansion may cause faults. Actual height may vary slightly.

Model Energy Capacity Dimension (W/D/H) Nominal Voltage Operating Voltage Range
TW-SK-HV10.24 10.4kWh 650/450/68 5mm 102.4V 86.4V-113.6V
TW-SK-HV15.4 15.4kWh 650/450/84 1mm 153.6V 129.6V-170.4V
TW-SK-HV20.5 20.5kWh 650/450/99 7mm 204.8V 172.8V-227.2V
TW-SK-HV25.6 25.6kWh 650/450/11 53mm 256.0V 216.0V-284.0V
TW-SK-HV30.7 30.7kWh 650/450/13 09mm 307.2V 259.2V-340.8V
TW-SK-HV35.8 35.8kWh 650/450/1390mm 358.4V 302.4V-397.6V
TW-SK-HV41.0 41.0kWh 650/450/1570mm 409.6V 345.6V-454.4V
TW-SK-HV46.1 46.1kWh 650/450/1750mm 460.8V 388.8V-511.2V
TW-SK-HV51.2 51.2kWh 650/450/1930mm 512.0V 432.0V-568.0V

3.2 Application Scenarios

[Notice] The system supports clustering up to 8 battery systems. Ensure consistent available power for each system. Circuit breakers must comply with local laws and regulations. Recommended specifications: Rated voltage ≥ 750V.

Diagram Description: A system diagram shows PV string, Inverter, Smart meter, Battery switch, AC circuit breaker, CT, Electricity meter, Grid, and Load, with multiple Battery Systems connected.

3.3 Appearance Description

The system consists of:

  • 1. Controller Box: Controls battery system operation.
  • 2. Display screen: Displays battery parameters.
  • 3. Battery Module: 5.12kWh, 51.2V.
  • 4. Battery base.
  • 5. Emergency stop: Button to trip circuit breaker and shut down the system in emergencies.
  • 6. Power button.
  • 7. Air Switch.
  • 8. Protective earth terminal: Connects the protective grounding cable.
  • 9. DC port/P+: Connects the DC cable.
  • 10. DC port/P-: Connects the DC cable.
  • 11. Communication Port: For connecting inverters.
  • 12. Communication Port: Parallel communication interface.
  • 13. Communication Port: For connecting to the upper computer.
  • 14. Communication Port.
  • 15. WiFi module.

4 Equipment Inspection and Storage

4.1 Pre-delivery Inspection

Before signing for the product, check for:

  • Damage to outer packaging. Do not open if damaged; contact dealer.
  • Correct device model. Contact dealer if discrepancy exists.
  • Correct type and quantity of deliverables and any appearance damage. Contact dealer if damaged.

4.2 Deliverables

No. Name Picture Quantity
1 Controller Box - 1
2 Battery base - 1
3 Battery Module - Determined by model
4 DC wiring terminal (Image of DC terminals) one each
5 Communication line wiring terminals Aviation plug 6-core 1pcs, Aviation plug 8-core 1pcs -

4.3 Device Storage

If not immediately put into use, store as follows:

  • Ensure outer packaging and desiccant are intact.
  • Repackage using original box within 3 days if not installed.
  • Place equipment according to stacking height and direction instructions.
  • Ensure no risk of tipping after stacking.
  • Store away from flammable, explosive, and corrosive materials.
  • Store in a cool, shaded place, avoiding direct sunlight.
  • Ensure storage environment is clean, with appropriate temperature and humidity, and no condensation.
  • Storage SOC range: 25%-50% SOC. Recharge/discharge cycles required every 6 months.
  • Storage Temperature Range:
    • -20°C to 0°C: Max 1 month storage.
    • 0°C to 35°C: Max 1 year storage.
    • 35°C to 45°C: Max 1 month storage.
  • Storage Humidity Range: 0-95% RH without condensation. Do not install if moisture condensation is found at the battery interface.

5 System Installation

5.1 Installation Requirements

Installation Environment Requirements

  • Do not install in flammable, explosive, or corrosive environments.
  • Install away from children's reach and easily accessible positions due to high surface temperatures.
  • Avoid installing near water pipes or cables inside walls to prevent drilling hazards.
  • Avoid direct sunlight, rain, and snow; use a covered location or build a sunshade.
  • Ensure sufficient space for ventilation, heat dissipation, and operation.
  • Equipment protection level must meet indoor/outdoor requirements, and environment temperature/humidity must be suitable.
  • Installation height should allow easy operation and visibility of indicators/labels and access to terminals.
  • Installation altitude must be below 3000m.
  • Stay away from strong magnetic fields and electromagnetic interference. Maintain >30m distance from wireless radio/communication equipment below 30MHz.

Installation Carrier Requirements

  • The installation carrier must be non-flammable and fire-resistant.
  • Ensure the carrier is sturdy and reliable, capable of supporting the equipment's weight.

Installation Angle Requirements

Ensure the equipment is installed horizontally and not tilted or inverted. Install close to the wall and use anti-tipping brackets.

5.2 Installing Battery System

5.2.1 Handling Equipment

[Caution] Comply with local laws and regulations during transportation, turnover, and installation. Before installation, transport the equipment to the site. Pay attention to:

  • Use appropriate personnel based on equipment weight to avoid injury.
  • Wear safety gloves.
  • Ensure equipment is balanced during transportation to prevent falling.

5.2.2 Installing Battery System

[Warning] Ensure the control box is installed above the battery. Installation must be horizontal and firm. Align upper and lower holes when placing components. Attach anti-tipping brackets securely. Cover the system with cardboard when drilling to prevent foreign objects. Remove the cover plate of the battery module wiring port before installation.

Diagram Description: A step-by-step diagram shows the assembly sequence of battery modules, labeled Step 1 through Step 5, indicating the order of stacking and placement.

6 Electrical Connections

6.1 Safety Precautions

[Danger] The system operates at high voltage. Ensure devices are powered off before operation. Follow all safety precautions and signs to avoid electric shock.

  • All operations, cables, and component specifications must comply with local laws and regulations.
  • Tie similar cables together and arrange them separately from different types. Avoid intertwining or cross-arranging.
  • Ensure proper crimping of wiring terminals for full conductor contact. Improper crimping can lead to equipment malfunction or terminal damage.

[Notice] Wear appropriate PPE (safety shoes, gloves, insulated gloves). Only professional personnel are allowed for electrical connections. Cable colors are for reference; specific cable specifications must comply with local requirements.

6.2 Electrical Connections

Diagram Description: A diagram shows an Inverter connected to a battery stack via cables labeled COM, BAT+, BAT-.

6.3 Connect the Protective Ground Wire

[Notice] Install the protective ground wire first and remove it last. Ensure pulling force after crimping is >400N. Use outdoor single-core copper wire with a conductor cross-sectional area of 4-6 mm².

Diagram Description: A close-up view of the battery system's rear panel shows connection ports labeled P+, P-, LPT, PCS, BMS-1, BMS-2, WiFi, with a grounding symbol (⏚) indicating the protective earth terminal.

6.4 Communication Line Connection

[Warning] If the inverter includes a factory-installed communication line, determine its usability based on the situation. Refer to the inverter manual for detailed specifications. If providing your own cable, use standard network cable and RJ45 connectors.

Diagram Description: Diagrams show pinouts for SF812/S6 and SF812/S8 connectors, indicating RS-485, CAN, VCC, D19, etc.

7 System Operation

7.1 Inspection Before Power On

Before powering on the battery system, check the following:

  • Equipment is firmly installed, with easy access for operation/maintenance, and adequate ventilation/heat dissipation. The environment is clean and tidy.
  • Protective grounding wire, power line, communication line, and terminal resistor are correctly and firmly connected.
  • Cable binding meets routing requirements, is reasonably distributed, and undamaged.
  • Unused ports are blocked.

7.2 Power On Battery System

[Notice] The dashed box indicates optional configurations. Circuit breakers must comply with local laws and regulations. Follow power-off requirements when shutting down to prevent damage.

  • Ensure the battery system switch cover plate remains closed.
  • If the switch is unused for a long time, tighten with screws.

Power-On Steps:

  1. Close the circuit breaker between the inverter and the battery system.
  2. (Optional) For parallel cluster systems, close circuit breakers between battery systems sequentially.
  3. Close the battery system switch. For clustered systems, close sequentially and press/hold the control box switch for >5 seconds.
  4. Power on the inverter. Refer to the inverter user manual for details.

Diagram Description: A diagram illustrates the power-on sequence with numbered steps (1-4) showing connections to Inverter, Circuit breakers, and Battery Systems.

[Notice] Within 15 minutes of startup, ensure communication between the inverter and battery system is normal. If communication fails, the system will automatically disconnect and power off.

7.3 Display Screen Operation Instructions

Long-press the control box switch (>5 seconds) to power on the display screen. The main interface shows basic battery information (System Voltage, Status, Current, Power, etc.).

Diagram Description: A screenshot of the main display interface shows V1.1, Home, Sysinfo, Detail, Alarm, Set icons, and parameters like SumVol, SysSta, CellChg, SumCur, SysPower, CellDischg.

In the "Settings" section, you can switch languages, adjust brightness, clear data, set time, and upgrade software/device.

Diagram Description: A screenshot of the settings menu shows options for CN/EN language, Bright, Clear, Time, Update, Device, with buttons for Chinese and English language selection.

Click "Sysinfo" to view system information.

Diagram Description: A screenshot of the Sysinfo screen shows parameters like SysSta, SupplyVol, Totalchg, BCMUol, BoardTemp, TotalDischg.

Click "Details" to view detailed battery information.

Diagram Description: A screenshot of the Details screen shows VolDiff, AverVol, CellTemp, MaxSingleVol, etc.

Click "Alarm" to view battery alarm information and historical alarms.

Diagram Description: A screenshot of the Alarm screen shows parameters like SumVol, SingleVol, CellVolDif, PoleTemp, CellTemp, CellTempDif, with status indicators.

8 Maintenance

8.1 Battery System Power-Off

[Danger] Turn off the battery system before operating or maintaining it to avoid damage or electric shock.

[Notice] Follow power-off requirements strictly. Circuit breakers must comply with local laws. Ensure switch cover plates are closed.

Method 2 (Power-Off Steps):

  1. Power off the inverter.
  2. Disconnect the circuit breaker between the inverter and the battery system.
  3. (Optional) For clustered systems, close circuit breakers between battery systems sequentially.
  4. Disconnect the battery system switch, long-press the Power button, or press the emergency stop switch.

Diagram Description: A diagram illustrates the power-off sequence similar to the power-on sequence, showing disconnection steps.

8.2 Regular Maintenance

[Warning] Contact after-sales personnel for any issues. Unauthorized disassembly is prohibited. Do not touch exposed copper wires due to high voltage danger.

Maintenance Content Maintenance Cycle
Check anti-tipping bracket installation and tighten if loose. Every 6 months
Check for shell damage. Repaint or contact after-sales if damaged. Every 6 months
Check for wear on exposed wires. Replace or contact after-sales if worn. Every 6 months
Clean debris accumulation around the battery to ensure heat dissipation. Every 6 months
Check for water or pests to prevent long-term intrusion. Every 6 months

9 Technical Parameter

Technical Parameter TW-SK-HV10.24 TW-SK-HV15.4 TW-SK-HV20.5 TW-SK-HV25.6 TW-SK-HV30.7
Power module HVB-75100U
Number of power modules 1
Battery Module TW-SK-HV5.12-A1(5.12kWh,51.2V,56.86kg)
Number of modules 2 3 4 5 6
Energy Capacity 10.4kWh 15.4kWh 20.5kWh 25.6kWh 30.7kWh
Usable Capacity 9.2kWh 13.8kWh 18.4kWh 23.0kWh 27.6kWh
Max. Output power 5kW 7.7kW 10.2kW 12.8kW 15.4kW
Peak output power 10kW,10s 15.4kW,10s 20.4kW,10s 25.6kW,10s 30.8kW,10s
Dimension (W/D/H) 650/450/68 5mm 650/450/84 1mm 650/450/99 7mm 650/450/11 53mm 650/450/13 09mm
Weight 144.6Kg 201.5Kg 258.4Kg 315.3Kg 372.2Kg
Nominal voltage 102.4V 153.6V 204.8V 256.0V 307.2V
Operating voltage range 86.4V-113.6V 129.6V-170.4V 172.8V-227.2V 216.0V-284.0V 259.2V-340.8V
Battery Type Cobalt Free Lithium Iron Phosphate (LFP)
IP Protection IP55
Installation Wall-mounted or Floor installation
Operation Temperature -10°C ...~50°C
Relative humidity 10%~90%
Cooling Natural
Warranty 3 years
Power modules HVB-75100U
Dimension(W/D/H) 630/450/130mm
Weight 17.2kg
Communication Port CAN/RS485
Nominal voltage 102.4V~512V
Operating voltage range 86.4V-568.0V
Maximum current 50A
Peak current 100A,10s
Monitoring Parameters SOC, System voltage, current, cell voltage, cell temperature, PCBA temperature
Technical Parameter TW-SK-HV35.8 TW-SK-HV41.0 TW-SK-HV46.1 TW-SK-HV51.2
Power module HVB-75100U
Number of power modules 1
Battery Module TW-SK-HV5.12-A1(5.12kWh,51.2V,kg)
Number of modules 7 8 9 10
Energy Capacity 35.8kWh 41.0kWh 46.1kWh 51.2kWh
Usable Capacity 32.1kWh 36.8kWh 43.4kWh 46.0kWh
Max. Output power 17.9kW 20.5kW 23.0kW 25.6kW
Peak output power 35.8kW,10s 41.0kW,10s 46.0kW,10s 51.2kW,10s
Dimension (W/D/H) 650/450/1390mm 650/450/1570mm 650/450/1750mm 650/450/1930mm
Weight 429.1Kg 486.0Kg 542.9Kg 599.8Kg
Nominal voltage 358.4V 409.6V 460.8V 512.0V
Operating voltage range 302.4V-397.6V 345.6V-454.4V 388.8V-511.2V 432.0V-568.0V
Battery Type Cobalt Free Lithium Iron Phosphate (LFP)
IP Protection IP55
Installation Wall-mounted or Floor installation
Operation Temperature -10°C ...~50°C
Relative humidity 10%~90%
Cooling Natural
Warranty 3 years
Power modules HVB-75100U
Dimension(W/D/H) 630/450/130mm
Weight 17.2kg
Communication Port CAN/RS485
Nominal voltage 102.4V~512V
Operating voltage range 86.4V-568.0V
Maximum current 50A
Peak current 100A,10s
Monitoring Parameters SOC, System voltage, current, cell voltage, cell temperature, PCBA temperature
Models: TW-EOR48 Energy Storage System, TW-EOR48, Energy Storage System, Storage System, System

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