TW-SK-HV Battery System
Tewaycell
Key Features
- Flexible capacity options, 10.25kWh to 51.2kWh
- Excellent safety of cobalt-free LiFePO4 battery
- Easy installation with modular and stacked design
- Remote firmware upgrade
HVM High Voltage Battery Characteristics
- Safe, reliable, and complete protection functions with BMS intelligent protection.
- Brand new & grade A LiFePO4 battery with excellent safety performance; metal shell, waterproof and explosion-proof.
- Built-in fire extinguishing device, automatically handles thermal runaway conditions beyond early warning.
- Modular stacking design for easy expansion, up to 5/10 battery packs can be connected in series.
- Capacity: 5.12kWh per module.
- Compatible with various energy storage inverters on the market.
- Supports UPS function, providing 24-hour uninterrupted power supply with full power continuous output guarantee.
- Energy saving, environmental protection, and long life: battery usage rate up to 95% or more, deep cycle capability with over 3500 cycles.
- Multifunctional design with LED power display, beautiful appearance, and ON/OFF switch control output.
1 Introduction
This document introduces the product information, installation wiring, configuration testing, troubleshooting, and maintenance content of the battery system. Users are advised to carefully read this manual, understand product safety information, and familiarize themselves with the product's functions and features before installation and use. The document may be updated periodically.
1.1 Applicable Products
This document applies to the following models:
- TW-SK-HV10.24
- TW-SK-HV15.4
- TW-SK-HV20.5
- TW-SK-HV25.6
- TW-SK-HV30.7
- TW-SK-HV35.8
- TW-SK-HV41.0
- TW-SK-HV46.1
- TW-SK-HV51.2
1.2 Applicable Personnel
Only professionals familiar with local regulations, standards, electrical systems, and who have undergone professional training are qualified to operate this product.
1.3 Symbol Definition
Symbols are used to highlight important information:
- [Danger]: Indicates a highly potential danger that could result in death or serious injury.
- [Warning]: Indicates a moderate potential danger that could lead to death or serious injury.
- [Caution]: Indicates a low potential danger that may result in moderate or mild injury.
- [Notice]: Emphasizes content, providing tips or tricks for optimizing product usage.
1.4 Version Record
V1.0 2024-02-21: First release.
2 Safety Precautions
Always comply with the safety precautions in this document when operating the equipment.
[Notice] The equipment is designed and tested according to safety regulations. However, as electrical equipment, safety instructions must be followed. Improper operation may cause serious injury or property damage.
2.1 General Safety
[Notice] Document content may be updated periodically. It cannot replace safety precautions on product labels. All descriptions are for guidance only.
- Read this document carefully before installation.
- All operations must be performed by qualified electrical technicians.
- Use insulated tools and wear personal protective equipment (PPE) like static gloves, wristbands, and anti-static clothing.
- Equipment damage or injury due to improper installation or configuration is not the manufacturer's responsibility.
2.2 Battery Safety
[Danger] The system operates at high voltage. Ensure the equipment is powered off before operation to avoid electric shock. Strictly follow all safety precautions and signs.
- Use only approved inverters. Contact the manufacturer for a matching list.
- Do not disassemble, modify, or repair without authorization.
- Do not hit, pull, drag, squeeze, step on, or place the battery in fire.
- Avoid high-temperature environments and direct sunlight (fire risk above 60°C).
- Do not use if the battery or control box has obvious defects, cracks, or damage.
- Transport battery packs with trained personnel, ensuring balance to prevent falls.
- Battery equipment is heavy; use appropriate personnel for handling.
- Contact after-sales service if the battery cannot start to prevent permanent damage.
- Do not move the system during operation. Contact after-sales for replacement or additions.
[Caution] Ensure the battery system is not damaged during transportation and storage.
Transportation must be carried out by trained professionals. Ensure equipment is placed firmly and not tilted. Cables in high-temperature environments require at least 30mm clearance from heat sources. Similar cables should be tied together; different types should be at least 30mm apart.
Logo Description
- [Danger Symbol]: Potential danger during operation. Take protective measures.
- [High Voltage Symbol]: High voltage during operation. Ensure equipment is powered off.
- [Explosion Risk Symbol]: Use equipment reasonably; risk of explosion in extreme cases.
- [Corrosive Electrolyte Symbol]: Contains corrosive electrolyte. Avoid contact with leaked substances.
- [Flammable Materials Symbol]: Batteries contain flammable materials. Be careful of fires.
- [No Open Flames Symbol]: Keep away from open flames or ignition sources.
- [Keep Away From Children Symbol]: Keep away from areas accessible to children.
- [No Lifting When Connected Symbol]: Do not lift the device after connection or during operation.
- [No DC Plug/Unplug Symbol]: Do not directly disconnect or plug DC terminals during operation.
- [Circular Regeneration Flag]: Circular regeneration flag.
- [Manual Reading Symbol]: Read the product manual carefully before operation.
- [PPE Symbol]: Wear PPE during installation, operation, and maintenance.
- [CE Mark]: CE certification mark.
- [Grounding Symbol]: Protect the grounding wire connection point.
2.3 Emergency Measures for Emergency Situations
Battery Electrolyte Leakage
If electrolyte leaks, avoid contact. Electrolytes are corrosive. In case of contact:
- Inhalation: Evacuate and seek medical assistance.
- Eye Contact: Rinse eyes with water for 15 minutes and seek medical assistance.
- Skin Contact: Wash with soap and water and seek medical assistance.
- Accidental Ingestion: Induce vomiting and seek medical assistance.
Fire Breaking Out
At temperatures exceeding 150°C, there is a risk of ignition and toxic gas release. Use carbon dioxide, Novac1230, or FM-200 fire extinguishers. Do not use ABC dry powder extinguishers. Firefighters require protective clothing and self-contained breathing apparatus.
3 Product Introduction
3.1 Product Introduction
Functional Overview
The battery system comprises battery modules and control boxes, storing and releasing electricity for photovoltaic energy storage systems. Input and output ports are high-voltage direct current.
Model Description
This document applies to the following battery models:
- TW-SK-HV10.24
- TW-SK-HV15.4
- TW-SK-HV20.5
- TW-SK-HV25.6
- TW-SK-HV30.7
- TW-SK-HV35.8
- TW-SK-HV41.0
- TW-SK-HV46.1
- TW-SK-HV51.2
Model Meaning
The model number TW-SK-HV 10.24 breaks down as:
- ① Company Code: Toway
- ② Placement Type: SK: Stacked
- ③ Product Characteristics: HV: High voltage battery
- ④ Available Power: Indicates the available power in kWh (e.g., 10.24kWh for TW-SK-HV10.24).
Description of Available Power
[Notice] The system supports expansion up to 9 battery modules. Expansion conditions must be strictly followed. Contact your dealer or manufacturer for details. Improper expansion may cause faults. Actual height may vary slightly.
Model | Energy Capacity | Dimension (W/D/H) | Nominal Voltage | Operating Voltage Range |
---|---|---|---|---|
TW-SK-HV10.24 | 10.4kWh | 650/450/68 5mm | 102.4V | 86.4V-113.6V |
TW-SK-HV15.4 | 15.4kWh | 650/450/84 1mm | 153.6V | 129.6V-170.4V |
TW-SK-HV20.5 | 20.5kWh | 650/450/99 7mm | 204.8V | 172.8V-227.2V |
TW-SK-HV25.6 | 25.6kWh | 650/450/11 53mm | 256.0V | 216.0V-284.0V |
TW-SK-HV30.7 | 30.7kWh | 650/450/13 09mm | 307.2V | 259.2V-340.8V |
TW-SK-HV35.8 | 35.8kWh | 650/450/1390mm | 358.4V | 302.4V-397.6V |
TW-SK-HV41.0 | 41.0kWh | 650/450/1570mm | 409.6V | 345.6V-454.4V |
TW-SK-HV46.1 | 46.1kWh | 650/450/1750mm | 460.8V | 388.8V-511.2V |
TW-SK-HV51.2 | 51.2kWh | 650/450/1930mm | 512.0V | 432.0V-568.0V |
3.2 Application Scenarios
[Notice] The system supports clustering up to 8 battery systems. Ensure consistent available power for each system. Circuit breakers must comply with local laws and regulations. Recommended specifications: Rated voltage ≥ 750V.
- Single cluster: Inverter-battery switch rated current ≥ 50A.
- Two clusters: Inverter-battery switch ≥ 100A; battery-battery switch ≥ 50A.
- Three or more clusters: Inverter-battery switch ≥ 125A; battery-battery switch ≥ 50A.
Diagram Description: A system diagram shows PV string, Inverter, Smart meter, Battery switch, AC circuit breaker, CT, Electricity meter, Grid, and Load, with multiple Battery Systems connected.
3.3 Appearance Description
The system consists of:
- 1. Controller Box: Controls battery system operation.
- 2. Display screen: Displays battery parameters.
- 3. Battery Module: 5.12kWh, 51.2V.
- 4. Battery base.
- 5. Emergency stop: Button to trip circuit breaker and shut down the system in emergencies.
- 6. Power button.
- 7. Air Switch.
- 8. Protective earth terminal: Connects the protective grounding cable.
- 9. DC port/P+: Connects the DC cable.
- 10. DC port/P-: Connects the DC cable.
- 11. Communication Port: For connecting inverters.
- 12. Communication Port: Parallel communication interface.
- 13. Communication Port: For connecting to the upper computer.
- 14. Communication Port.
- 15. WiFi module.
4 Equipment Inspection and Storage
4.1 Pre-delivery Inspection
Before signing for the product, check for:
- Damage to outer packaging. Do not open if damaged; contact dealer.
- Correct device model. Contact dealer if discrepancy exists.
- Correct type and quantity of deliverables and any appearance damage. Contact dealer if damaged.
4.2 Deliverables
No. | Name | Picture | Quantity |
---|---|---|---|
1 | Controller Box | - | 1 |
2 | Battery base | - | 1 |
3 | Battery Module | - | Determined by model |
4 | DC wiring terminal | (Image of DC terminals) | one each |
5 | Communication line wiring terminals | Aviation plug 6-core 1pcs, Aviation plug 8-core 1pcs | - |
4.3 Device Storage
If not immediately put into use, store as follows:
- Ensure outer packaging and desiccant are intact.
- Repackage using original box within 3 days if not installed.
- Place equipment according to stacking height and direction instructions.
- Ensure no risk of tipping after stacking.
- Store away from flammable, explosive, and corrosive materials.
- Store in a cool, shaded place, avoiding direct sunlight.
- Ensure storage environment is clean, with appropriate temperature and humidity, and no condensation.
- Storage SOC range: 25%-50% SOC. Recharge/discharge cycles required every 6 months.
- Storage Temperature Range:
- -20°C to 0°C: Max 1 month storage.
- 0°C to 35°C: Max 1 year storage.
- 35°C to 45°C: Max 1 month storage.
- Storage Humidity Range: 0-95% RH without condensation. Do not install if moisture condensation is found at the battery interface.
5 System Installation
5.1 Installation Requirements
Installation Environment Requirements
- Do not install in flammable, explosive, or corrosive environments.
- Install away from children's reach and easily accessible positions due to high surface temperatures.
- Avoid installing near water pipes or cables inside walls to prevent drilling hazards.
- Avoid direct sunlight, rain, and snow; use a covered location or build a sunshade.
- Ensure sufficient space for ventilation, heat dissipation, and operation.
- Equipment protection level must meet indoor/outdoor requirements, and environment temperature/humidity must be suitable.
- Installation height should allow easy operation and visibility of indicators/labels and access to terminals.
- Installation altitude must be below 3000m.
- Stay away from strong magnetic fields and electromagnetic interference. Maintain >30m distance from wireless radio/communication equipment below 30MHz.
Installation Carrier Requirements
- The installation carrier must be non-flammable and fire-resistant.
- Ensure the carrier is sturdy and reliable, capable of supporting the equipment's weight.
Installation Angle Requirements
Ensure the equipment is installed horizontally and not tilted or inverted. Install close to the wall and use anti-tipping brackets.
5.2 Installing Battery System
5.2.1 Handling Equipment
[Caution] Comply with local laws and regulations during transportation, turnover, and installation. Before installation, transport the equipment to the site. Pay attention to:
- Use appropriate personnel based on equipment weight to avoid injury.
- Wear safety gloves.
- Ensure equipment is balanced during transportation to prevent falling.
5.2.2 Installing Battery System
[Warning] Ensure the control box is installed above the battery. Installation must be horizontal and firm. Align upper and lower holes when placing components. Attach anti-tipping brackets securely. Cover the system with cardboard when drilling to prevent foreign objects. Remove the cover plate of the battery module wiring port before installation.
Diagram Description: A step-by-step diagram shows the assembly sequence of battery modules, labeled Step 1 through Step 5, indicating the order of stacking and placement.
6 Electrical Connections
6.1 Safety Precautions
[Danger] The system operates at high voltage. Ensure devices are powered off before operation. Follow all safety precautions and signs to avoid electric shock.
- All operations, cables, and component specifications must comply with local laws and regulations.
- Tie similar cables together and arrange them separately from different types. Avoid intertwining or cross-arranging.
- Ensure proper crimping of wiring terminals for full conductor contact. Improper crimping can lead to equipment malfunction or terminal damage.
[Notice] Wear appropriate PPE (safety shoes, gloves, insulated gloves). Only professional personnel are allowed for electrical connections. Cable colors are for reference; specific cable specifications must comply with local requirements.
6.2 Electrical Connections
Diagram Description: A diagram shows an Inverter connected to a battery stack via cables labeled COM, BAT+, BAT-.
6.3 Connect the Protective Ground Wire
[Notice] Install the protective ground wire first and remove it last. Ensure pulling force after crimping is >400N. Use outdoor single-core copper wire with a conductor cross-sectional area of 4-6 mm².
Diagram Description: A close-up view of the battery system's rear panel shows connection ports labeled P+, P-, LPT, PCS, BMS-1, BMS-2, WiFi, with a grounding symbol (⏚) indicating the protective earth terminal.
6.4 Communication Line Connection
[Warning] If the inverter includes a factory-installed communication line, determine its usability based on the situation. Refer to the inverter manual for detailed specifications. If providing your own cable, use standard network cable and RJ45 connectors.
Diagram Description: Diagrams show pinouts for SF812/S6 and SF812/S8 connectors, indicating RS-485, CAN, VCC, D19, etc.
7 System Operation
7.1 Inspection Before Power On
Before powering on the battery system, check the following:
- Equipment is firmly installed, with easy access for operation/maintenance, and adequate ventilation/heat dissipation. The environment is clean and tidy.
- Protective grounding wire, power line, communication line, and terminal resistor are correctly and firmly connected.
- Cable binding meets routing requirements, is reasonably distributed, and undamaged.
- Unused ports are blocked.
7.2 Power On Battery System
[Notice] The dashed box indicates optional configurations. Circuit breakers must comply with local laws and regulations. Follow power-off requirements when shutting down to prevent damage.
- Ensure the battery system switch cover plate remains closed.
- If the switch is unused for a long time, tighten with screws.
Power-On Steps:
- Close the circuit breaker between the inverter and the battery system.
- (Optional) For parallel cluster systems, close circuit breakers between battery systems sequentially.
- Close the battery system switch. For clustered systems, close sequentially and press/hold the control box switch for >5 seconds.
- Power on the inverter. Refer to the inverter user manual for details.
Diagram Description: A diagram illustrates the power-on sequence with numbered steps (1-4) showing connections to Inverter, Circuit breakers, and Battery Systems.
[Notice] Within 15 minutes of startup, ensure communication between the inverter and battery system is normal. If communication fails, the system will automatically disconnect and power off.
7.3 Display Screen Operation Instructions
Long-press the control box switch (>5 seconds) to power on the display screen. The main interface shows basic battery information (System Voltage, Status, Current, Power, etc.).
Diagram Description: A screenshot of the main display interface shows V1.1, Home, Sysinfo, Detail, Alarm, Set icons, and parameters like SumVol, SysSta, CellChg, SumCur, SysPower, CellDischg.
In the "Settings" section, you can switch languages, adjust brightness, clear data, set time, and upgrade software/device.
Diagram Description: A screenshot of the settings menu shows options for CN/EN language, Bright, Clear, Time, Update, Device, with buttons for Chinese and English language selection.
Click "Sysinfo" to view system information.
Diagram Description: A screenshot of the Sysinfo screen shows parameters like SysSta, SupplyVol, Totalchg, BCMUol, BoardTemp, TotalDischg.
Click "Details" to view detailed battery information.
Diagram Description: A screenshot of the Details screen shows VolDiff, AverVol, CellTemp, MaxSingleVol, etc.
Click "Alarm" to view battery alarm information and historical alarms.
Diagram Description: A screenshot of the Alarm screen shows parameters like SumVol, SingleVol, CellVolDif, PoleTemp, CellTemp, CellTempDif, with status indicators.
8 Maintenance
8.1 Battery System Power-Off
[Danger] Turn off the battery system before operating or maintaining it to avoid damage or electric shock.
[Notice] Follow power-off requirements strictly. Circuit breakers must comply with local laws. Ensure switch cover plates are closed.
Method 2 (Power-Off Steps):
- Power off the inverter.
- Disconnect the circuit breaker between the inverter and the battery system.
- (Optional) For clustered systems, close circuit breakers between battery systems sequentially.
- Disconnect the battery system switch, long-press the Power button, or press the emergency stop switch.
Diagram Description: A diagram illustrates the power-off sequence similar to the power-on sequence, showing disconnection steps.
8.2 Regular Maintenance
[Warning] Contact after-sales personnel for any issues. Unauthorized disassembly is prohibited. Do not touch exposed copper wires due to high voltage danger.
Maintenance Content | Maintenance Cycle |
---|---|
Check anti-tipping bracket installation and tighten if loose. | Every 6 months |
Check for shell damage. Repaint or contact after-sales if damaged. | Every 6 months |
Check for wear on exposed wires. Replace or contact after-sales if worn. | Every 6 months |
Clean debris accumulation around the battery to ensure heat dissipation. | Every 6 months |
Check for water or pests to prevent long-term intrusion. | Every 6 months |
9 Technical Parameter
Technical Parameter | TW-SK-HV10.24 | TW-SK-HV15.4 | TW-SK-HV20.5 | TW-SK-HV25.6 | TW-SK-HV30.7 |
---|---|---|---|---|---|
Power module | HVB-75100U | ||||
Number of power modules | 1 | ||||
Battery Module | TW-SK-HV5.12-A1(5.12kWh,51.2V,56.86kg) | ||||
Number of modules | 2 | 3 | 4 | 5 | 6 |
Energy Capacity | 10.4kWh | 15.4kWh | 20.5kWh | 25.6kWh | 30.7kWh |
Usable Capacity | 9.2kWh | 13.8kWh | 18.4kWh | 23.0kWh | 27.6kWh |
Max. Output power | 5kW | 7.7kW | 10.2kW | 12.8kW | 15.4kW |
Peak output power | 10kW,10s | 15.4kW,10s | 20.4kW,10s | 25.6kW,10s | 30.8kW,10s |
Dimension (W/D/H) | 650/450/68 5mm | 650/450/84 1mm | 650/450/99 7mm | 650/450/11 53mm | 650/450/13 09mm |
Weight | 144.6Kg | 201.5Kg | 258.4Kg | 315.3Kg | 372.2Kg |
Nominal voltage | 102.4V | 153.6V | 204.8V | 256.0V | 307.2V |
Operating voltage range | 86.4V-113.6V | 129.6V-170.4V | 172.8V-227.2V | 216.0V-284.0V | 259.2V-340.8V |
Battery Type | Cobalt Free Lithium Iron Phosphate (LFP) | ||||
IP Protection | IP55 | ||||
Installation | Wall-mounted or Floor installation | ||||
Operation Temperature | -10°C ...~50°C | ||||
Relative humidity | 10%~90% | ||||
Cooling | Natural | ||||
Warranty | 3 years | ||||
Power modules | HVB-75100U | ||||
Dimension(W/D/H) | 630/450/130mm | ||||
Weight | 17.2kg | ||||
Communication Port | CAN/RS485 | ||||
Nominal voltage | 102.4V~512V | ||||
Operating voltage range | 86.4V-568.0V | ||||
Maximum current | 50A | ||||
Peak current | 100A,10s | ||||
Monitoring Parameters | SOC, System voltage, current, cell voltage, cell temperature, PCBA temperature |
Technical Parameter | TW-SK-HV35.8 | TW-SK-HV41.0 | TW-SK-HV46.1 | TW-SK-HV51.2 |
---|---|---|---|---|
Power module | HVB-75100U | |||
Number of power modules | 1 | |||
Battery Module | TW-SK-HV5.12-A1(5.12kWh,51.2V,kg) | |||
Number of modules | 7 | 8 | 9 | 10 |
Energy Capacity | 35.8kWh | 41.0kWh | 46.1kWh | 51.2kWh |
Usable Capacity | 32.1kWh | 36.8kWh | 43.4kWh | 46.0kWh |
Max. Output power | 17.9kW | 20.5kW | 23.0kW | 25.6kW |
Peak output power | 35.8kW,10s | 41.0kW,10s | 46.0kW,10s | 51.2kW,10s |
Dimension (W/D/H) | 650/450/1390mm | 650/450/1570mm | 650/450/1750mm | 650/450/1930mm |
Weight | 429.1Kg | 486.0Kg | 542.9Kg | 599.8Kg |
Nominal voltage | 358.4V | 409.6V | 460.8V | 512.0V |
Operating voltage range | 302.4V-397.6V | 345.6V-454.4V | 388.8V-511.2V | 432.0V-568.0V |
Battery Type | Cobalt Free Lithium Iron Phosphate (LFP) | |||
IP Protection | IP55 | |||
Installation | Wall-mounted or Floor installation | |||
Operation Temperature | -10°C ...~50°C | |||
Relative humidity | 10%~90% | |||
Cooling | Natural | |||
Warranty | 3 years | |||
Power modules | HVB-75100U | |||
Dimension(W/D/H) | 630/450/130mm | |||
Weight | 17.2kg | |||
Communication Port | CAN/RS485 | |||
Nominal voltage | 102.4V~512V | |||
Operating voltage range | 86.4V-568.0V | |||
Maximum current | 50A | |||
Peak current | 100A,10s | |||
Monitoring Parameters | SOC, System voltage, current, cell voltage, cell temperature, PCBA temperature |