Qoltec Off-Grid Hybrid Solar Inverter User Manual

Introduction

Thank you for choosing our solar energy inverter. This manual will guide you through the setup, operation, and troubleshooting of your device. Please read it carefully before installation and operation.

About This Manual

This manual covers the assembly, installation, operation, and troubleshooting of this device. It includes safety and installation guidelines, as well as information on tools and wiring. Keep this manual for future reference.

About the Product

This is a multifunctional inverter that combines the functions of an inverter, solar charger, and battery charger, providing uninterrupted power supply in one package. The versatile LCD display offers user-friendly and easy-to-operate buttons for configuring battery charging current, AC or solar charging priority, and input voltage range.

Key Components:

Installation

I. Preparation

Inspect the unit for any damage before installation. Ensure the following items are included: solar energy inverter, user manual.

To remove the bottom cover, unscrew the three screws.

II. Unit Installation

Installation Location Considerations:

WARNING: SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACES ONLY.

Mount the unit using M4 or M5 screws.

III. Connecting the Battery

NOTE: A separate DC power protection or disconnecting device between the battery and inverter is required for safe operation and regulatory compliance.

WARNING: All wiring must be performed by qualified personnel.

Use the correct cable size, strip length (L2), and tinning length (L1) as recommended for safe operation.

Model Max. Current Battery Capacity Cable Size (AWG) Cable (mm²) L1 (mm) L2 (mm) Torque
1500W-24 70A 100AH 6 AWG 13.3 3 18 2~3 Nm
2500W-24 100A 100AH 4 AWG 21.15 3 18 2~3 Nm
Other models 140A 100AH 2 AWG 38 3 18 2~3 Nm

Steps to connect the battery:

  1. Strip 18mm of insulation from the positive and negative wires.
  2. Connect all batteries as required by the unit.
  3. Insert the battery cable into the inverter's battery connector and tighten the screws to 2-3 Nm. Ensure correct polarity and secure connections.

WARNING: Risk of electric shock due to high battery voltage.

CAUTION: Do not place anything between the flat part of the inverter's terminal and the cable to prevent overheating. Do not apply antioxidant before connecting terminals.

NOTE: Ensure correct polarity (+ to +, - to -) before making the final DC connection or closing the DC switch.

IV. Connecting AC Input/Output

NOTE: Install a separate AC switch between the inverter and the AC power source for safe disconnection during maintenance and overcurrent protection. Recommended AC breaker specification is 50A.

NOTE: Do not mix up the "IN" and "OUT" terminal blocks.

WARNING: All wiring must be performed by qualified personnel.

Use the correct cable size for AC connections.

Model Cross Section Torque Value
1.5KVA 12 AWG 1.4 ~ 1.6 Nm
2.5KVA/3.5KVA 10 AWG 1.4 ~ 1.6 Nm
5.5KVA 8 AWG 1.4 ~ 1.6 Nm

Steps to connect AC input/output:

  1. Ensure the DC switch is open before connecting AC input/output.
  2. Strip 10mm of insulation from six wires. Shorten the L and N wires by 3mm.
  3. Connect AC input wires according to polarity: PE (ground, yellow-green), L (line, brown), N (neutral, blue). Tighten terminal screws. Connect the PE conductor first.
  4. Connect AC output wires similarly: PE, L, N. Tighten terminal screws. Connect the PE conductor first.

NOTE: Appliances like air conditioners require a 2-3 minute delay before restarting to balance refrigerant. If a power failure occurs and is restored quickly, it may damage connected appliances. Check with the appliance manufacturer for a time-delay function.

V. PV Connection

NOTE: Install a separate DC breaker between the inverter and PV modules.

WARNING: All wiring must be performed by qualified personnel.

Use the correct cable size for PV connections.

Model Typical Current Cable Size Torque
1.5KVA 15A 12 AWG 1.4 ~ 1.6 Nm
2.5KVA 15A 12 AWG 1.4 ~ 1.6 Nm
3.5KVA 15A 12 AWG 1.4 ~ 1.6 Nm
5.5KVA 18A 12 AWG 1.4 ~ 1.6 Nm
6.2KVA 27A 12 AWG 1.4 ~ 1.6 Nm

PV Module Selection:

  1. The open circuit voltage (Voc) of the PV modules must not exceed the inverter's maximum open circuit voltage.
  2. The open circuit voltage (Voc) of the PV modules must be higher than the minimum battery voltage.
Solar Charging Mode
INVERTER MODEL 1.5KW - 3.5KW 5.5KVA
Max. PV Generator Open-Circuit Voltage 500V DC
PV Array MPPT Voltage Range 30VDC - 500VDC 60VDC - 500VDC
Max. PV INPUT CURRENT 15A 18A

Example configurations for 450Wp and 550Wp PV modules are provided in the manual.

Connecting PV Module Cables:

  1. Strip 10mm insulation from positive and negative cables.
  2. Check polarity and connect positive (+) to positive (+) and negative (-) to negative (-).
  3. Verify correct connections.

VI. Final Assembly

Replace the bottom cover and tighten the two screws.

Operation

I. Powering On/Off

Press the power switch to turn the unit on after installation and battery connection.

II. Control and Display Panel

The control and display panel on the front of the inverter includes indicators, function buttons, and an LCD display showing operating status and power information.

LED Indicator Color Status Message
AC/INV Green Solid Output powered directly by mains "Line Mode"
Blinking Output powered by battery or PV in battery mode.
CHG Green Solid Battery is charged
Blinking Battery is charging
FAULT Red Solid An error occurred in the inverter.
Blinking A warning occurred in the inverter.

Button Functions:

III. LCD Display Settings

Press and hold the ENTER button for 3 seconds to enter setting mode. Use UP/DOWN to select programs and ENTER to confirm or ESC to exit.

Program Description Selection Option Details
01 Output Source Priority Utility Priority Mains power is supplied first. Solar and battery power is used only when mains power is unavailable.
Solar Priority Solar power is supplied first. If insufficient, battery power is used. Mains power is used only when solar is unavailable or battery voltage is low.
SBU Priority Solar power first, then battery. Mains power is used only when battery voltage drops to a low warning level.
SUB Priority Solar charges first, then powers loads. Mains power supplies loads if solar is insufficient.
SUF Priority Solar powers loads if sufficient. Mains power supplies loads simultaneously. If solar is insufficient, mains power is used. Solar can feed back to the grid if loads are met and battery is charged.
02 Max Charging Current 60A (default) Configures total charging current for solar and mains chargers. Range is from AC charging current up to the specified maximum.
03 AC Input Voltage Range Appliance (default) 90 to 280 VAC.
UPS 170 to 280 VAC.
Generator 170 to 280 VAC, generator compatible. Note: Inverter output may be unstable with generators.
05 Battery Type AGM (default)
Flooded
User Defined Allows setting battery charging voltage and low DC cutoff voltage in programs 26, 27, and 29.
Lithium Battery (No Communication) Default values suitable for lithium batteries without communication. Charging and cutoff voltages can be set in programs 26, 27, and 29.
06 Auto Restart After Overload Disable Auto Restart
Enable Auto Restart (default)
07 Auto Restart After Over Temperature Disable Auto Restart
Enable Auto Restart (default)
08 Output Voltage 220V
230V (default)
240V
09 Output Frequency 50 Hz (default)
60 Hz
10 Auto Bypass Manual (default) If "auto" is selected, the system automatically switches to bypass when mains power is correct, even if the switch is off.
Auto
11 Max Mains Charging Current 30A (default) Allowed charging current from 2A up to the specified max AC charging current.
12 Voltage Setting Point to Mains Source (for SBU/Solar First) (See manual for specific voltage settings per model) Sets the voltage point to return to mains power. Must be less than Program 13 setting and greater than Program 29 setting.
13 Voltage Setting Point to Battery Mode (for SBU/Solar First) Battery Fully Charged (default) (See manual for specific voltage settings per model) Sets the voltage point to switch to battery mode. Must be less than Program 26 setting and greater than Program 12 setting.
16 Charging Source Priority Solar (default) Solar priority for battery charging. Mains charges only when solar is unavailable.
Solar and Mains Simultaneously Both solar and mains charge the battery concurrently.
Solar Only Solar is the only charging source.
18 Buzzer Mode Mode 1 Buzzer disabled.
Mode 2 Buzzer enabled for power source change, warning, or fault.
Mode 3 Buzzer enabled for specific warning or fault.
Mode 4 (default) Buzzer enabled for fault.
19 Auto Return to Default Display Return to Default Display (default) Screen returns to default after 1 minute of inactivity.
Stay on Last Screen Screen remains on the last selected display.
20 Backlight Backlight On (default)
Backlight Off
23 Overload Bypass Bypass Disabled If enabled, the unit switches to mains power during overload in battery mode.
Bypass Enabled (default)
25 Modbus ID Setting Modbus ID Setting: 001 (default)
26 Charge Voltage (C.V. Voltage) (See manual for specific voltage settings per model) Sets the constant voltage charging stage. Must be equal to or greater than Program 27.
27 Float Charge Voltage (See manual for specific voltage settings per model) Sets the float charging voltage. Must be equal to or less than Program 26.
29 Low DC Cutoff Voltage (See manual for specific voltage settings per model) Sets the voltage at which the unit disconnects from the battery to prevent deep discharge. Must be less than Program 12.
32 Charge Time Delay (C.V. Phase) Auto (default) Inverter automatically evaluates charging time.
5 min Adjustable from 5 to 900 minutes.
900 min
33 Battery Equalization Equalize Battery (default) Enables battery equalization.
Battery Equalization Off Disables battery equalization.
34 Equalizing Battery Voltage (See manual for specific voltage settings per model) Sets the voltage for the equalization charge.
35 Battery Equalizing Time 60 min (default) Sets the duration of the equalization charge. Adjustable from 0 to 900 minutes.
36 Battery Equalizing Hold Time 120 min (factory setting) Sets the hold time for equalization. Adjustable from 0 to 900 minutes.
37 Equalizing Interval 30 days (factory setting) Sets the interval between equalization charges. Adjustable from 1 to 90 days.
39 Direct Activated Equalizing Enabled Activates battery equalization immediately. "E9" will be displayed.
Disabled (default) Equalization is canceled until the next scheduled equalization.
41 Auto Activation for Lithium Battery Disable Auto Activation (default)
Enable Auto Activation If "LIx" is selected and the battery is not detected, the unit automatically activates the lithium battery at the specified time. Requires unit restart.
42 Manual Activation for Lithium Battery Activation Disabled (default) This function is only available on models that support lithium battery activation.
Manual Activation If "LIx" is selected and the battery is not detected, you can manually activate the lithium battery at a specific time.
46 Max Discharge Current Protection Disable Discharge Protection (default) If mains power is available, the unit switches to mains and stops battery discharge if the set discharge current is exceeded. If no mains power, a warning is displayed, and discharge continues. Range: 20A to 500A.
Enable Discharge Protection

IV. Battery Balancing

The equalization function helps eliminate negative chemical effects like stratification and sulfation. Periodic battery balancing is recommended.

To use the balancing function:

  1. Enable the battery balancing function in Program 33.
  2. Set the balancing interval in Program 37 or activate immediately in Program 39.

When equalization is active, the unit enters equalization mode at the set time or when immediately activated. The equalization phase provides maximum power until the set equalization voltage is reached, then maintains that voltage. The process continues until the set equalization time is met or the voltage is reached.

V. Lithium Battery Settings

Settings for Lithium Battery Without Communication

To prevent BMS protection activation when there is no communication between the BMS and the unit, follow these steps:

  1. Obtain BMS specifications: Max Charge Voltage, Max Charge Current, Discharge Protection Voltage.
  2. Set Battery Type to "LIB".
  3. Set C.V. (Charge Voltage) to the battery's maximum charge voltage minus 0.5V.
  4. Set Float Charge Voltage to the same value as the C.V. voltage.
  5. Set Low DC Cutoff Voltage to at least the BMS discharge protection voltage plus 2V.
  6. Set the maximum charging rate to be lower than the battery's maximum specified charging rate.
  7. Set the voltage point for returning to the power source (Program 12) to be greater than or equal to the Low DC Cutoff Voltage plus 1V.

Notes: Perform settings with the inverter off (LCD display only). Restart the inverter after completing settings.

Error Codes

Error Code Description Icon
01 Inverter module over-temperature Icon with error number
02 DCDC module over-temperature
03 Battery voltage too high
04 PV module over-temperature
05 Output short circuit
06 Output voltage too high
07 Overload - shutdown time
08 Bus voltage too high
09 Bus soft-start failure
10 PV current overload
11 PV overvoltage
12 DCDC current overload
13 Current overload or overvoltage
14 Bus voltage too low
15 Inverter failure
18 OP offset current too high
19 Inverter offset current too high
20 DC/DC offset current too high
21 PV offset current too high
22 Output voltage too low
23 Inverter negative power

Warning Indicator

Code Message Alarm Display Icon
02 Temperature too high Three beeps per second Icon
04 Battery low One beep per second Icon
07 Overload One beep every 0.5 seconds Icon
10 Output reduction Two beeps every 3 seconds Icon
14 Fan blocked None Icon
15 Low PV energy Two beeps every 3 seconds Icon
19 Lithium battery communication failure Beep every 0.5 seconds Icon
21 Lithium battery output current too high None Icon
E9 Battery equalization None Icon
bP Battery not connected None Icon

Specifications

Table 1: Line Mode Specifications

Inverter Model 1.5KVA 1.5KVA 2.5KVA 3.5KVA 5.5KVA
Input Voltage Waveform Sinusoidal (Mains or Generator)
Nominal Input Voltage 230V AC
Low Voltage Range 170V AC ± 7V (UPS) / 90V AC ± 7V (Appliance)
Low Voltage Return 180V AC ± 7V (UPS) / 100V AC ± 7V (Appliance)
High Voltage Range 280V AC ± 7V
High Voltage Return 270V AC ± 7V
Max AC Input Voltage 300V AC
Nominal Input Frequency 50 Hz / 60 Hz (Auto-detection)
Low Frequency Range 40 ± 1 Hz
Low Frequency Return 42 ± 1 Hz
High Frequency Range 65 ± 1 Hz
High Frequency Return 63 ± 1 Hz
Output Short Circuit Protection Battery Mode: Electronic circuits
Efficiency (Line Mode) >95% (at nominal load R, battery fully charged)
Switching Time 10 ms typical (UPS) / 20 ms typical (Appliance)
Output Power Limit When AC input voltage drops to 95V or 170V (model dependent), output power is limited.

Table 2: Inverter Mode Specifications

Inverter Model 1.5KVA 1.5KVA 2.5KVA 3.5KVA 5.5KVA
Nominal Output Power 1.5KVA/1.5KW 2.5KVA/2.5KW 3.5KVA/3.5KW 5.5KVA/5.5KW
Output Voltage Waveform Sine
Output Voltage Regulation 230Vac ± 5%
Output Frequency 50 Hz or 60 Hz
Max. Efficiency 94%
Peak Power 2 * nominal power for 5 seconds
Nominal DC Input Voltage 12 Vdc 24 Vdc 48 Vdc
Cold Start Voltage 11.0 Vdc 23.0 Vdc 46.0 Vdc
Low DC Warning Voltage (AGM/Flooded) 11.0 Vdc / 10.7 Vdc / 10.1 Vdc 22.0 Vdc / 21.4 Vdc / 20.2 Vdc 40.4 Vdc / 42.8 Vdc / 44.0 Vdc
Low DC Warning Return Voltage (AGM/Flooded) 11.5 Vdc / 11.2 Vdc / 10.6 Vdc 23.0 Vdc / 22.4 Vdc / 21.2 Vdc 42.4 Vdc / 44.8 Vdc / 46.0 Vdc
Low DC Cutoff Voltage (AGM/Flooded) 10.5Vdc / 10.2Vdc / 9.6Vdc 21.0Vdc / 20.4Vdc / 19.2Vdc 42.0Vdc / 40.8Vdc / 38.4Vdc

Table 3: Charging Mode Specifications

Utility Charging Mode 1.5KVA 1.5KVA 2.5KVA 3.5KVA 5.5KVA
Max Charging Current (PV+AC) (@ VI/P=230Vac) 100Amp 60 Amp 100 Amp 100Amp 100Amp
Max Charging Current (AC) (@ VI/P=230Vac) 60 Amp
Bulk Mode Charging Voltage Flooded: 14.6Vdc / AGM/GEL: 14.1Vdc 29.2VDC / 28.2VDC 58.4VDC
Sustaining Charging Voltage 13.5Vdc 27VDC 54VDC
Overcharge Protection 16.5Vdc 32VDC 63VDC
Charging Algorithm 3-stage
Charging Curve Icon
Solar Input 1.5KVA 1.5KVA 2.5KVA 3.5KVA 5.5KVA
Nominal Power 2000W 2000W 3000W 4000W 5500W
Max PV Generator Open Circuit Voltage 500Vdc
PV Array MPPT Voltage Range 30Vdc~500Vdc 60Vdc~500Vdc
Max Input Current 15A 15A 15A 15A 18A
Max Charging Current (PV) 100A 60A 100A 100A 100A

Table 4: Environmental Specifications

Model 1.5KVA 2.5KVA 3.5KVA 5.5KVA
Operating Temperature Range -10°C to 55°C
Storage Temperature -15°C to 60°C
Humidity 5% to 95% (Non-condensing)

Troubleshooting

Problem LCD/LED/Buzzer Possible Cause Solution
Unit automatically shuts down during startup. LCD/LED active for 3s, then shuts down. Battery voltage too low. Charge the battery. Replace the battery.
No response after startup. None Battery voltage too low. Battery polarity reversed. Check battery and wiring connections. Charge the battery. Replace the battery.
Power is available, but operates in battery mode. Input voltage displayed as 0, green LED blinking. Overcurrent or input voltage protection activated. Check if AC switch is off and AC wiring is correct.
Green LED blinking. Poor AC quality (mains or generator). Check if AC wiring is too thin or too long. Check generator function or input voltage range settings.
Green LED blinking. "Solar First" set as output source priority. Change output source priority to "Utility first".
Internal relay repeatedly switches on/off when unit is powered on. LCD screen and LEDs flash. Battery disconnected. Check battery cable connections.
Buzzer beeps continuously, red LED is on. Error Code 07 Overload error. Inverter overloaded by 110% and time expired. Reduce load by turning off some appliances.
Error Code 05 Output short circuit. Check wiring connections and remove abnormal load.
Error Code 02 Internal component over-temperature (>100°C). Check for blocked airflow or high ambient temperature.
Error Code 03 Battery overcharged. Battery voltage too high. Check if battery specification and quantity meet requirements.
Error Code 06/22 Invalid output (inverter voltage <190Vac or >260Vac).
Error Code 08/09/15 Internal components defective.
Error Code 13 Overload current or overvoltage.
Error Code 14 Bus voltage too low.
Other error code

Maintenance

  1. Keep the unit clean with a soft, dry cloth. Do not use chemicals.
  2. Regularly check power cables and connectors for damage.
  3. Ensure ventilation openings are clean and unobstructed.
  4. Avoid contact with water or liquids.

Disposal

This product is subject to WEEE regulations. Dispose of it at an e-waste collection point for safe recycling. Contact the manufacturer or a service center for disposal inquiries.

Warranty and Service Information

The product is covered by a 24-month manufacturer's warranty from the date of purchase. The warranty covers material and manufacturing defects. Contact the service department for assistance. The warranty does not cover damage due to misuse, accidents, unauthorized repairs, or attempted disassembly.

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