KOSTAL INVEOR M

Introduction

This document provides essential information for the installation and initial operation of the KOSTAL INVEOR M drive controller. It covers critical safety warnings, installation procedures, connection diagrams, and quick start guidance for various motor types.

The INVEOR M is designed for industrial applications and offers robust performance.

Important Safety Information

DANGER! Failure to follow these warnings can result in death, serious injury, or significant material damage.

Electrical Hazards

• RISK OF DEATH DUE TO ELECTRICAL SHOCK AND DISCHARGE! Life-threatening voltages are present in the drive controller. Only qualified electricians may open or work on the device.
• Always disconnect the drive controller from the power supply during installation, maintenance, and repair.
• Wait until the motor has come to a standstill, verify that no voltage is present, and secure it against being switched on again.
• The following terminals may carry dangerous voltages even when the motor is not running:
  • Supply terminals X1: L1, L2, L3
  • Motor connection terminals X2: U, V, W
  • Connecting terminals X6, X7: Relay contacts for relays 1 and 2
• Always ground the device in accordance with DIN EN 61140, VDE 0140, NEC, and other relevant standards. The drive controller must be grounded with the motor according to regulations.
• Use suitable line circuit breakers with the prescribed nominal current between the mains and the drive controller.
• Only replace damaged parts or components with original parts!
• DANGER DUE TO ELECTRICAL SHOCK AND DISCHARGE! Wait two minutes (discharge time of the capacitors) after shut-down. ⚡

Burn Hazards

• RISK OF BURNS FROM HOT SURFACES! SERIOUS BURNS TO THE SKIN FROM HOT SURFACES! Allow the drive controller's cooling elements to cool sufficiently before touching. ?

Mechanical Hazards

• RISK OF DEATH DUE TO RESTARTING MOTORS AND REVOLVING MECHANICAL PARTS! Non-observance may result in death, serious injury, or damage.
• Certain parameter settings and changes during operation may cause the INVEOR drive controller to restart automatically after a supply voltage failure, or lead to undesirable changes in operating behavior.

Installation

This section details the installation process for the INVEOR M drive controller.

Scope of Delivery

The standard scope of delivery typically includes:

• INVEOR M drive controller unit (available in different sizes, e.g., BG A-C, BG D)
• Operating Manuals (Short Manual)
• Mounting accessories (e.g., adapter plates)

Installation Site Requirements

• Maximum installation altitude: 2000 m
• Ambient temperature range: -40°C to +50°C (-40°F to +122°F)
• Maximum relative humidity: ≤ 96%

Mounting Options

The INVEOR M can be mounted in several ways:

Motor Mounting

For BG A-C Sizes: The drive controller is mounted directly onto the motor. Specific torque values for mounting screws are provided (e.g., M4 = 2.0 Nm, M5 = 5.0 Nm, M6 = 8.0 Nm). The controller is secured to the motor using mounting brackets.

For BG D Size: Similar to BG A-C, the controller is mounted onto the motor. Specific torque values are provided (e.g., M4 = 2.4 Nm, M5 = 5.0 Nm, M6 = 8.5 Nm).

Wall Mounting

The drive controller can also be mounted on a wall using appropriate brackets.

Connection Diagrams

The INVEOR M features various connection terminals for power and control signals.

Power Connections (X1)

Terminals for main power supply:

• For 400V systems: L1, L2, L3, PE
• For 230V systems: L1, N, PE

Control Connections (X5, X6, X7, M12)

These terminals handle control signals, digital inputs/outputs, analog inputs/outputs, and relay contacts.

Key Control Terminals:

Refer to the detailed diagrams in the original manual for precise wiring. Ensure correct polarity and connection types.

Hardware Enable

The hardware enable function allows for safe control of the drive. This typically involves connecting specific control signals to enable or disable the drive's operation.

Installation Steps (General)

For Motor Mounting (BG A-C/D):

1. Secure the drive controller to the motor using the specified mounting hardware and torque.
2. Ensure proper cable routing and strain relief.
3. Connect the power supply cables (L1, L2, L3, PE) to terminal X1.
4. Connect the motor cables (U, V, W) to terminal X2.
5. Connect control and I/O signals to the appropriate terminals (X5, X6, X7, M12).
6. Ensure all connections are secure and insulated where necessary.
7. Close and secure the drive controller cover.
8. Install a suitable circuit breaker for protection.

Caution: Do not strip insulation off wires inside the drive controller.

Quick Start Guide

This section outlines the initial setup and operation.

Motor Identification

The drive controller can automatically identify motor parameters. This process involves:

1. Connecting the motor to the drive controller.
2. Initiating the motor identification routine via the controller's interface or connected software.
3. The controller measures motor characteristics (e.g., voltage, current, resistance) to determine optimal operating parameters.

Motor Data Display: Parameters like Voltage (U), Current (I), Power (P), Power Factor (cos φ), Speed (n), and Frequency (f) can be displayed.

Motor Identification Table Example:

Speed Setting

Speed can be controlled via various methods, including:

• Potentiometer: An analog potentiometer can be connected to an analog input (e.g., A In) to set the speed, typically from 0% to 100%.
• Digital Inputs: Speed can be controlled via digital inputs for start/stop and speed selection.
• Communication Interface: Speed commands can be sent via serial communication protocols (if supported).

Quickstart Guide ASM / PMSM

For specific motor types like Asynchronous Motors (ASM) and Permanent Magnet Synchronous Motors (PMSM), dedicated quick start procedures are available, often utilizing the KOSTAL INVERTER app or KOSTAL INVERTERpc software for configuration and monitoring.

Note: Always refer to the specific quick start guide for your motor type for detailed instructions.

Notes

This section is reserved for additional notes or remarks.