KOSTAL INVEOR MP-Modular Drive Controller
Short Manual
INDUSTRIE ELEKTRIK
Legal Notice
Company: KOSTAL Industrie Elektrik GmbH & Co KG
Address: An der Bellmerei 10, 58513 Lüdenscheid, Germany
Contact: Phone: +49 (0) 2351 16-0, Fax: +49 (0) 2351 16-2400, Email: Info-industrie@kostal.com
Exclusion of Liability: All names, trademarks, product names, or other designations may be legally protected. KOSTAL Industrie Elektrik GmbH & Co KG accepts no liability for their free use. While compiled with care, errors cannot be ruled out. The compilation is made without guarantee.
Gender Equality: KOSTAL Industrie Elektrik GmbH & Co KG strives for gender-neutral language but uses the masculine form for readability.
Copyright: © 2024 KOSTAL Industrie Elektrik GmbH & Co KG. All rights reserved. Reproduction, storage, transmission, or translation in any form or medium is prohibited without prior written permission. Commercial use or distribution of texts, models, diagrams, and photographs is not permitted.
Information: Scan the QR code for information about the drive controller.
Operating Manuals: Direct links to operating manuals are available for DE, EN, IT.
Important Safety Information
DANGER! RISK OF DEATH OR SERIOUS INJURY!
Electrical Hazards:
- Life-threatening voltages are present in the drive controller. Only qualified electricians may open or work on the device.
- Always disconnect the drive controller from the power supply during installation, maintenance, and repair. Wait for the motor to stop, verify absence of voltage, and secure against re-energization.
- Terminals X1 (L1, L2, L3 - Supply), X2 (U, V, W - Motor), and X6, X7 (Relay contacts) can carry dangerous voltages even when the motor is stopped.
- Ground the device according to DIN EN 61140, VDE 0140, NEC, and relevant standards. The drive controller must be grounded with the motor. Failure to comply can result in death or serious injury.
- If spring elements are not used for adapter plate mounting, an additional connection between the motor and drive controller is required for proper protective conductor connection.
- Insulate unused open cable ends in the motor connection box.
- Use suitable line circuit breakers with the prescribed nominal current.
- Replace damaged parts only with original parts.
- ⚠ DANGER DUE TO ELECTRICAL SHOCK AND DISCHARGE! Wait two minutes (capacitor discharge time) after shut-down.
Burn Hazards:
- ⚠ RISK OF BURNS FROM HOT SURFACES! SERIOUS BURNS TO THE SKIN! Allow the drive controller's cooling elements to cool sufficiently before touching.
Mechanical Hazards:
- ⚠ DANGER! RISK OF DEATH DUE TO RESTARTING MOTORS AND REVOLVING MECHANICAL PARTS! Non-observance can lead to death, serious injury, or material damage. Parameter settings can cause unexpected restarts.
Installation and Connection
Scope of Delivery and Installation Site
Scope of Delivery: The package includes the drive controller unit and necessary mounting accessories.
Installation Site Requirements:
- Maximum altitude: 2000 m
- Maximum humidity: ≤ 96%
- Operating temperature: -40...+50 °C (-40...+122 °F)
Motor Mounting
BG A / Size A: Mount drive controller to motor using M4 (2.0 Nm), M5 (5.0 Nm), or M6 (8.0 Nm) screws.
BG B-C / Sizes B-C: Mount drive controller, connect PTC sensor and motor cables (U, V, W). Torque specifications apply.
BG D / Size D: Mount drive controller to motor using M4 (2.4 Nm), M5 (5.0 Nm), or M6 (8.5 Nm) screws.
Electrical Connections
General Connection Diagram:
- Main Power (X1): Connect L1, L2, L3, PE.
- Motor Connection (X2): Connect U, V, W.
- Auxiliary Connections (X4, X115, X116): For digital I/O, potentiometer, etc.
- M12 Connector: For optional modules.
IO Module Assignment
| Interface | Assignment |
|---|---|
| X107 | Modbus |
| X108 | CANopen |
| X15 | IO 1 | ON 1 |
| X16 | IO 2 | ON 2 |
| X4 | Poti | Potentiometer |
Power Connections
Diagrams show power connections for BG A-C and BG D sizes.
Caution: Do not strip insulation off wires inside the drive controller.
Wall Mounting
Diagram illustrates mounting the drive controller to a wall.
Quickstart Guide
ASM (Asynchronous Motor)
Connect the drive controller to the motor. Use KOSTAL INVERTERapp or KOSTAL INVERTERpc for setup.
Parameter / Motor Data
The system can automatically identify motor parameters. Displayed data includes Voltage (U), Current (I), Speed (n), Power Factor (cos φ), Power (P), and Frequency (f).
Motor Identification
The drive controller performs motor identification to determine characteristics.
Motor Data Calculation: Motor data is calculated based on identification.
Speed Setting: Speed can be adjusted via a potentiometer.
PMSM (Permanent Magnet Synchronous Motor)
Refer to specific documentation for PMSM quickstart procedures.
Notes
This section is reserved for user notes and observations.
