Sony SELP1650 E PZ 16-50mm F3.5-5.6 OSS Service Manual

Version 1.3, September 2013

Introduction

This service manual provides comprehensive instructions for the Sony SELP1650 interchangeable lens. It includes revision history, specifications, disassembly procedures, repair parts lists, and adjustment methods.

Revision History

>
Ver. Date History Contents S.M. Rev. issued
1.0 2012.11 Official Release Yes
1.1 2012.11 Revised-1 (A1 12-283) Change of DISASSEMBLY, REPAIR PARTS LIST Yes
1.2 2013.04 Revised-2 (A2 12-344) Change of "NOTE ON REPLACEMENT OF SERVICE EXCLUSIVE OPTICS BLOCK", DISASSEMBLY, REPAIR PARTS LIST, Addition of ADJUSTMENTS Yes
1.3 2013.09 Revised-3 (A3 13-090) Change of REPAIR PARTS LIST, ADJUSTMENTS Yes

Specifications

*¹ The values shown above for equivalent 35mm-format focal length and angle of view are for Interchangeable Lens Cameras equipped with an APS-C sized image sensor.

*² Minimum focus is the shortest distance from the image sensor to the subject.

Included Items

Lens (1), Front lens cap (1), Rear lens cap (1), Set of printed documentation.

Service Notes

1-1. Chemicals

Handle chemicals with care. Store them sealed in a cool, dry place away from direct sunlight. Minimize the number of small containers for chemicals to reduce evaporation. Keep containers sealed when not in use. Use chemicals sparingly, dispensing only the required amount for immediate use.

1-2. Exterior Parts

Use cleaning paper or cloth for cleaning exterior parts. Avoid using chemicals like thinner, ketone, or alcohol. When installing exterior parts, insert screws vertically and do not overtighten.

1-3. Unleaded Solder

This unit uses unleaded solder. Boards using unleaded solder are marked with the lead-free mark (LF). When soldering, set the soldering iron tip temperature to approximately 350°C. Solder and unsolder quickly to prevent damage to the printed circuit board. Be cautious of solder bridges. Use separate soldering irons for leaded and unleaded solder to prevent mixing.

1-4. Safety Check-out

After repairs, perform safety checks: inspect for unsoldered or poorly-soldered connections, check wiring for pinching, identify unauthorized replacement parts, check for deteriorated components, and verify B+ voltage. Ensure all parts, screws, and wiring are returned to their original positions. Flexible circuit board repairs require careful temperature control (around 350°C) and limited contact with the same conductor.

Disassembly

2-1. DISASSEMBLY

Detailed instructions and diagrams are provided for the disassembly of the lens, including notes on removing the Outer Barrel Assy and Operation Barrel Assy. Specific tools like the Universal Wrench and service tools such as adhesive bond are mentioned.

Note for Repair: Ensure flat cables and flexible boards are not cracked or bent. Do not insert cables insufficiently or crookedly. When removing or installing connectors, do not pull or press the wire. Avoid applying excessive load to gilded flexible boards.

Universal Wrench: Used for disassembling/assembling lens blocks with specific notches or holes. It requires specific chips (Chip-A for notches, Chip-B for holes).

Service Tools: Adhesive bond (B-60) is listed.

Repair Parts List

An exploded view of the lens components is provided with a detailed parts list, including part numbers and descriptions for each component. This section also includes specific notes for removing the Outer Barrel Assy and Operation Barrel Assy.

Supplied Accessories

The following accessories are supplied with the lens:

Adjustments

4-1. Preparations

This section outlines the necessary preparations for performing adjustments after replacing parts. It includes a table indicating which adjustment items need attention based on replaced parts.

4-1-1. Adjustment items after replacing parts

A table lists adjustment items such as Lens Device (S), Steady Hall (S), Magnet Resistor (S), Flange Back (S), F Number (S), Gyro Sensor (S), Rom Check, Adjustment execute Check, Lens Sleep, and Resolving Power Check/Adjustment. It indicates which parts replacement requires adjustment for these items.

4-1-2. List of Service Tools and Equipments

Required tools include the Lens adjustment program (E-Mount Lens Adjustment.zip), FB adjustment chart, Resolving power check chart, a 40-inch LCD monitor, a camera (NEX-3/5), and a tripod adapter. The lens adjustment program and charts can be downloaded from the TISS homepage.

4-1-3. Preparations for Equipments

Details the setup of equipment including the flange back adjustment jig, FB adjustment chart, Siemens star chart, personal computer with specific software requirements (OS, RAM, USB port, .NET Framework), HASP key, AC adapter, USB cable, and camera.

4-2. Installing Procedure

Step-by-step instructions for installing the E-Mount Lens Adjustment software, including downloading the program, running the setup, selecting installation options, and completing the installation.

4-3. E-Mount Lens Adjustment

4-3-1. Method for Starting and Finishing the E-Mount Lens Adjustment

Instructions on how to start the E-Mount Lens Adjustment software, including clicking the 'Service Flag OFF (S)' button before use and disconnecting the AC adapter after completion. It also details how to connect to the lens and finish the adjustment by disconnecting.

4-3-2. E-Mount Lens Adjustment

Provides the method for performing adjustments, including turning on the camera, starting the software, selecting adjustment items, performing adjustments as per screen instructions, and finishing the process. Specific instructions are given for the 'Flange Back (S)' adjustment, which requires lens-side operations.

4-4. Image Quality Check/Adjustment

4-4-1. Adjusting Procedure

A flowchart outlines the procedure for checking and adjusting image quality, including checks for partial blur and focus. It details when to adjust or replace parts based on the check results.

4-5. Resolving Power Check/Adjustment

4-5-1. Preparations

Setting up the camera and equipment for resolving power checks, including using the aperture priority mode, setting the shooting distance, and focusing on the chart.

4-5-2. Resolving Power (Partial blur) Check

Instructions for checking partial blur by taking photos at different distances and evaluating the resolution of the patterns. It specifies when to replace parts if the issue persists.

4-5-3. Projective Resolving Power (Partial Blur) Adjustment

Describes how to adjust partial blur by rotating the 1st lens assembly and when to replace parts if the adjustment is unsuccessful.

4-6. Flange Back Check

4-6-1. Preparations

Setting up the equipment for flange back checks, including the Siemens star chart and flange back adjustment jig.

4-6-2. Take a movie for Flange Back Check

Instructions on how to record a video while zooming to check flange back performance.

4-6-3. Flange Back Check

How to play back the recorded movie and check for image blur, shifting, or jumping.

Reference Information

Improvements

Details on improvements made to the Stationary Barrel, 1 Group Block Assy, and Zoom Cam Barrel to enhance solidity and address interference issues.

Required Part / Tool / Software

Lists specific part numbers for replacement and provides guidance on replacing the 1st moving frame, including reusing the cam pin.

How to Distinguish between the Old and New Stationary Barrels: Visual guides to differentiate between older and newer versions of the Stationary Barrel based on part numbers and features.

How to Distinguish the Old and New 1 Group Block Assy (1st Moving Frame): Visual guides to differentiate between older and newer versions of the 1 Group Block Assy / 1st Moving Frame.

How to Distinguish between the Old and New Zoom Cam Barrels: Visual guides to differentiate between older and newer versions of the Zoom Cam Barrel.

Solution

Provides guidance on replacing parts, emphasizing the need to replace sets of parts as indicated in the combination table. Notes on compatibility are also included.

Revision History

Details the revision history of the technical news document.

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