RenewAire EV Premium ERV: Installation, Operation, and Maintenance Manual

Installation, Operation and Maintenance Manual for RenewAire models including: EV Premium S Energy Recovery Ventilator, EV Premium S, Energy Recovery Ventilator, Recovery Ventilator, Ventilator

EV Premium IOM

Energy Recovery Ventilator (ERV) | EV Premium XH | RenewAire

EV SERIES Premium ERV

2 1.800.627.4499 ERV EV-Series Premium RISK OF ELECTRIC SHOCK OR EQUIPMENT DAMAGE Whenever electrical wiring is connected, disconnected or changed, the power supply to the ERV and its controls must

File Info : application/pdf, 24 Pages, 3.07MB

EV PremiumMAN 160083 004 DEC23

EV SERIES Premium ERV
Installation, Operation and Maintenance Manual
EV Premium S/SH EV Premium M/MH EV Premium L/LH EV Premium X/XH
Model: EV Premium L, M, S shown

ERV EV-Series Premium

CAUTION
RISK OF ELECTRIC SHOCK OR EQUIPMENT DAMAGE Whenever electrical wiring is connected, disconnected or changed, the power supply to the ERV and its controls must be disconnected. Lock and tag the disconnect switch or circuit breaker to prevent accidental reconnection of electric power.
CAUTION
RISK OF CONTACT WITH HIGH SPEED MOVING PARTS This appliance has two high speed fans that can cause injury or be damaged if objects come into contact with the impellers when they are spinning. The fans may be controlled by external controlling devices and switch on at any time. When working in the area of the fans, electric power to the unit must be disconnected.
IMPORTANT
All ductwork is to be designed and installed in accordance with SMACNA guidelines.
IMPORTANT
This ERV is intended for ducted ventilation only. Ducting at least 40 inches [1 meter] in length must be installed on all four airstreams.

CAUTION
RISK OF INJURY FROM FALLING OBJECTS Installation of this unit requires hoisting hardware overhead and working directly beneath heavy objects during the installation process. Observe all OSHA-approved work practices. Always wear OSHA-approved Personal Protective Equipment (PPE).
IMPORTANT
Only persons who have been properly trained and authorized are to access the ERV electrical box and the controller. Changes to the controller are to be made only by trained and authorized personnel.
IMPORTANT
This equipment is to be installed by following industry best practices and all applicable codes. Any damage to components, assemblies, subassemblies or the cabinet which is caused by improper installation practices will void the warranty.

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EV-Series Premium

OWNER INFORMATION ERV

READ AND SAVE THIS MANUAL/LIRE ET CONSERVER CE MANUEL
NOTICE
This manual has space for recording operating settings at time of unit commissioning that must be completed by the installer. See Sections 5.1 and 5.2 of this manual.
Information that is recorded is specific to just one ERV. If additional ERVs are being documented, please make copies of these pages and identify each copy by its unit tag.

UNIT INFORMATION
Record information as shown below. In the unlikely event that factory assistance is ever required, this information will be needed.
Locate the RenewAire unit label, to be found outside of the appliance, near the terminal block. Record the model and serial numbers below.
NOTE: This information is for purposes of identifying the specific air handling appliance. Unitspecific option data can then be obtained, as needed, from the Model Number.

ERV Model: Serial Number:

EV Premium S EV Premium M EV Premium L EV Premium X

EV Premium SH EV Premium MH EV Premium LH EV Premium XH

UNIT INFORMATION

UNIT LABEL (TYPICAL)

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TABLE OF CONTENTS ERV

EV-Series Premium

1.0 OVERVIEW

1.1 DESCRIPTION .........................................................6 1.2 OPERATING MODES ................................................6 1.3 UNIT WEIGHTS........................................................7

2.0 COMPONENT DESCRIPTION

2.1 CABINET ................................................................7
2.1.1 Removable Door with Interlock Switch .................................7
2.2 FANS......................................................................7 2.3 CONTROLLER .........................................................7
2.3.1 Controller Power Supply ......................................................8
2.4 DUCTS ...................................................................8 2.5 ENTHALPIC CORE .................................................10 2.6 FILTERS ...............................................................10 2.7 CONTROLS TERMINAL STRIP ................................10

3.0 UNIT PLACEMENT

3.1 MOUNTING THE UNIT............................................11
3.2 SERVICE CLEARANCES .........................................11
3.3 AC POWER SOURCE..............................................12
3.3.1 EV Premium S, M, L, X ..................................................... 12 3.3.2 EV Premium SH, MH, LH, XH ............................................. 12
3.4 LOAD BEARING CAPACITY OF SUPPORTS ..............12

4.9 DAMPER OPERATION ............................................17
4.9.1 Damper installation for Continuous ERV Operation ............. 18 4.9.2 Damper Installation for Intermittent ERV Operation ............ 18

5.0 OPERATION

5.1 MANOMETER READINGS AT COMMISSIONING .......18
5.2 AIRFLOW READINGS AT COMMISSIONING..............19
5.2.1 Conversion of Pressure Drop to Airflow ............................. 19 5.2.2 Continuous Mode (low speed) ...........................................20 5.2.3 Boost Mode (high speed) ..................................................20

6.0 MAINTENANCE

6.1 MAINTENANCE AFTER 30 DAYS OPERATION ..........20 6.2 RECALIBRATION OF AIRFLOWS .............................20 6.3 DOOR REMOVAL ...................................................20 6.4 SERVICE PARTS....................................................21

7.0 TROUBLESHOOTING

7.1 INDICATION OF PROBLEM .....................................22
7.2 EV PREMIUM HAS AIRFLOW BUT IS MAKING NOISE.....................................................22
7.4 INADEQUATE OR REDUCED AIRFLOW FROM THE EV PREMIUM .................................................23

8.0 FACTORY ASSISTANCE

4.0 INSTALLATION

4.1 USER-SUPPLIED INSTALLATION MATERIALS..........12
4.2 FACTORY-RECOMMENDED ELECTRIC SERVICE ENTRY....................................................12
4.2.1 EV Premium S, M, L, X ..................................................... 12 4.2.2 EV Premium SH, MH, LH, XH ............................................. 12
4.3 FACTORY-RECOMMENDED LOW-VOLTAGE SERVICE ENTRY....................................................13
4.4 ATTACHING DUCTS ...............................................13
4.5 SELECTING AIRFLOW SETTINGS............................13
4.6 BALANCING AIRFLOWS .........................................13
4.7 WIRING SCHEMATICS............................................15
4.8 LOW-VOLTAGE WIRING DIAGRAMS ........................17
4.8.1 Single Speed Mode CONTINUOUS...................................... 17 4.8.2 Low Speed CONTINUOUS/High Speed SWITCHED.............. 17 4.8.3 Single Speed Mode SWITCHED (Intermittent) .................... 17

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EV-Series Premium

TABLE OF CONTENTS ERV

TABLE OF ILLUSTRATIONS
Figure 1.2.0 EV Premium Cutaway View .......................................6 Figure 2.1.0 Pressure Port Locations............................................7 Figure 2.4.0 Airstream Illustration................................................9 Figure 2.4.1 Separate Return Air Pick-up--Supply Air to Furnace
Return Air Trunk ....................................................... 9 Figure 2.4.2 Separate Return Air and Supply Air...........................9 Figure 2.4.3 Furnace Return Air Back into Return Air....................9 Figure 2.4.4 Furnace Return Air Back into Supply Air....................9 Figure 2.6.0 EV Premium Filter Locations ................................... 10 Figure 2.7.0 Controls Terminal Strip ........................................... 10 Figure 3.1.0 Mounting the ERV to a Stud Wall ............................. 11 Figure 4.6.0 Pressure Port Locations ......................................... 14 Figure 4.6.1 Fan Speed Control Potentiometers .......................... 14 Figure 4.7.0 EV Premium Wiring Schematic ................................ 15 Figure 4.7.1 EV Premium Hard-wired Wiring Schematic............... 16 Figure 4.8.0 Low-Voltage Wiring Diagram 1 ............................... 17 Figure 4.9.0 Low-Voltage Wiring Diagram 2 ............................... 18 Figure 4.9.1 Low-Voltage Wiring Diagram 3................................ 18 Figure 5.2.0 Pressure Drop to Airflow Conversions ..................... 19 Figure 6.4.0 EV Premium Service Parts ......................................21

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OVERVIEW ERV

EV-Series Premium

NOTE: This unit is an Energy Recovery Ventilator, or ERV. It is commonly referred to throughout this manual as an ERV.
NOTE: Sensible energy is often referred to as "heat energy."
NOTE: Latent energy is often referred to as "moisture energy."

1.0 OVERVIEW

1.1 DESCRIPTION
The EV Premium ERVs are multi-speed air-to-air energy recovery ventilators that are designed for residential application and have multiple installation options. They can be suspended from floor joists, or they can be mounted on a wall or other object. Each type of installation can be accomplished by a single person. The EV Premium S, M, L, and X have an integral line cord, ready to be plugged into a standard 120VAC receptacle. The EV Premium SH, MH, LH, and XH need to be hard-wired by the installer.
The ERV exhausts stale Return Air (RA) while transferring both latent and sensible energy between an incoming fresh outdoor airstream (OA). Energy recovery is accomplished by a static plate heat exchanger core. Each airstream has a 120V EC fan, which provides airflow from 30 to 130 CFM for the EV Premium S/SH, from 30 to 225 CFM for the EV Premium M/MH, from 30 to 280 CFM for the EV Premium L/LH, and from 100 to 390 cfm for the EV Premium X/XH.
The airflow rate can be changed from Continuous to Boost at any time, using many different optional sensors or control devices.
The unit may operate with balanced or unbalanced airflow. However, balanced airflow provides the best energy recovery. Airflow can be adjusted using the motor potentiometers and the values read via the door pressure taps.
The hinged door has an opening for viewing and access to the potentiometers. The entire cabinet is lined with foil-backed 1" thick foam insulation.
1.2 OPERATING MODES
The EV Premium has two different operating modes: Continuous and Boost. Continuous mode should be set to provide the minimum ventilation requirement. Boost mode can be used to supply and exhaust a greater volume of air, up to 130 CFM for the EV Premium S/SH, up to 225 CFM for the EV Premium M/MH, 280 CFM for the EV Premium L/LH, 390 cfm for the EV Premium X/XH.
The two operating modes are selectable and controlled independently so that different controlling methods can be used to switch back and forth. Example: an IAQ sensor could be used to switch the unit to Boost mode.

ELECTRICAL BOX

INTERLOCK SWITCH

OUTSIDE AIR DUCT
SUPPLY AIR FAN
AIR FILTERS

RETURN AIR DUCT
EXHAUST AIR FAN

EXHAUST AIR DUCT

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FIGURE 1.2.0 EV PREMIUM CUTAWAY VIEW support@renewaire.com

SUPPLY AIR DUCT
ENTHALPIC CORE

EV-Series Premium

COMPONENT DESCRIPTION ERV

1.3 UNIT WEIGHTS
The hanging weight of each EV Premium S/SH is approximately 32 pounds. The hanging weight of each EV Premium M/MH is approximately 36 pounds. The hanging weight of each EV Premium L/LH is approximately 52 pounds. The hanging weight of each EV Premium X/XH is approximately 65 pounds.
The shipping weight of each EV Premium S/SH is approximately 38 pounds. The shipping weight of each EV Premium M/MH is approximately 48 pounds. The shipping weight of each EV Premium L/LH is approximately 66 pounds. The shipping weight of each EV Premium X/XH is approximately 72 pounds.
2.0 COMPONENT DESCRIPTION
2.1 CABINET
The cabinet is built of 22 gauge (0.64 mm) galvanized steel and is painted white. It has a hinged, removable door. The exterior of the unit boasts four air pressure test ports, one lowvoltage terminal strip, an access/viewing port, and locations for four duct connectors, (6" or 8", shipped loose).
2.1.1 Removable Door with Interlock Switch
The insulated access door is hinged on one side and has two securing latches on the other side. The hinges are separable to allow for removal of the access door for servicing. The door has an access/viewing port built in to permit adjustment of the fan potentiometers. Directly behind the access door is a pressure-sensitive interlock switch that will shut off power to the unit if the door is opened during operation. Also installed on the door are four air pressure test ports, used for connecting a manometer and taking air pressure measurements.
SEPARABLE HINGES (2)

DUCT CONNECTORS (4)

ACCESS/VIEWING PORT
AIR PRESSURE TEST PORTS (4)

FIGURE 2.1.0 PRESSURE PORT LOCATIONS

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2.2 FANS

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The EV Premium has two advanced, high efficiency electronically commutated (EC) 120VDC variable speed fans. One fan is used for intake air (Outdoor Air/Supply Air) and the other fan is for the exhaust airstream (Return Air/Exhaust Air). The speed of each fan is controlled independently by a 010VDC signal from the controller.

2.3 CONTROLLER
The controller provides the signal to the EC motors using integral potentiometers. Incoming line voltage powers both fans and also a step-down Class II transformer which provides 24VAC to the externally-mounted low-voltage terminal strips. The controller has four potentiometers that are adjusted by the user to establish fan speeds for each operation mode.

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COMPONENT DESCRIPTION ERV

EV-Series Premium

NOTE: If you wish to install the unit in an attic or other unconditioned space, you must insulate all of the unit's ductwork that is located in the attic. Use at least R-6 insulation.
NOTE: Ducts inside a building that are connected to the outside must be insulated with a sealed vapor barrier on both the inside and the outside of the insulation.

2.3.1 Controller Power Supply
Each EV Premium has one terminal strip mounted on the end of the unit. The terminal strip is a 24VAC power supply terminal. The unit control board provides up to 12VA (approximately 0.5A) which can be used to power the various optional control accessories.
2.4 DUCTS
IMPORTANT
It is important to understand and use the equipment airstream terminology as it is used in this manual. The airstreams are defined as:
u Outside Air (OA): Air taken from the external atmosphere and, therefore, not previously circulated through the system.
u Supply Air (SA): Air that is downstream of the enthalpic core and is either supplied to the occupied space or to an additional conditioner.
u Conditioned Air (CA): Air that is supplied to an occupied space.
u Return Air (RA): Air that is returned to a heating or cooling appliance from a conditioned space.
u Exhaust Air (EA): Air that is removed from a heating or cooling appliance and discharged.
EV Premium units are supplied with a set of 4 duct connectors that must be field-installed. The EV Premium S/SH, M/MH and L/LH connectors can be used with 6" or 8" round ducts. The EV Premium X/XH connectors can be used with 8" flexible or 8" oval rigid duct. It is preferable to keep duct runs short and straight to maximize performance.
For all installations, SMACNA guidelines for duct installation should be followed. The most commonly-used ducting is 6" diameter flexible due to ease of installation, sound attenuation, and cost, however, rigid ducting is preferred because there is less resistance to airflow, resulting in less power consumption to deliver the same amount of air.
A total of four duct runs will generally be used:
u One duct will provide clean outdoor air (Outside Air) to the EV Premium. This duct will normally be capped by an air inlet cap mounted on the exterior side wall of a residence and equipped with a bird screen.
Wall intakes must be located at least 10' from any appliance vent or any vent opening from a plumbing drainage system. Wall intakes must also be 10' from any exhaust fan discharge outlet unless that outlet is 3' or more above the intake location. (IRC 2006, Section M1602.2)
u One duct will be needed to exhaust stale air (Exhaust Air) to the outdoors. This duct will normally end at an exhaust cap located on an exterior wall of a residence.
u One duct will be needed to deliver fresh, conditioned air (Supply Air) from the EV Premium to a desired location in the residence. The Supply Air duct may end in a floor or wall grate with an area of at least 28 square inches. Alternatively, the Supply Air duct may be connected directly into the return air duct or the supply air duct for the main heating and cooling system. When connecting to the main return air duct, it must be at least 3' from the return plenum to minimize suction from the furnace blower.
u One duct is used to collect indoor air (Return Air), running from return grilles through the energy exchange core in the EV Premium before being exhausted to the outdoors.
If the EV Premium is located in a conditioned space, only the OA and EA ducts need to be insulated.
If it is installed in an unconditioned space such as an attic or crawl space, the SA, OA, RA, and EA ducts must be insulated.

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OUTSIDE AIR (INTO UNIT)

EV-Series Premium

COMPONENT DESCRIPTION ERV

RETURN AIR (FROM OCCUPIED SPACE)

EXHAUST AIR (TO OUTDOORS)

FIGURE 2.4.0 AIRSTREAM ILLUSTRATION

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SUPPLY AIR (TO OCCUPIED SPACE)

FIGURE 2.4.1 SEPARATE RETURN AIR PICK-UP--SUPPLY AIR TO FURNACE RETURN AIR TRUNK

FIGURE 2.4.2 SEPARATE RETURN AIR AND SUPPLY AIR

FIGURE 2.4.3 FURNACE RETURN AIR BACK INTO RETURN AIR

NOTE: ERV blower may be operated separate from furnace blower.
NOTE: ERV blower may be operated independently from furnace blower. Use caution to introduce FA at low velocity and where good mixing will occur to minimize discomfort from drafts
NOTE: For the setup in Figure 2.4.3, the furnace blower must be operated any time the ERV is operated. Use furnace fan "on" continuous low speed or optional FM control to cycle furnace fan on ERV.
NOTE: ERV blower may be operated separate from furnace blower.

FIGURE 2.4.4 FURNACE RETURN AIR BACK INTO SUPPLY AIR

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COMPONENT DESCRIPTION ERV

EV-Series Premium

NOTE: The cores used in all ERVs are static plate enthalpic cores. They are commonly referred to in this manual as "cores."

2.5 ENTHALPIC CORE
Each EV Premium has a static-plate, cross-flow core separates the outgoing, polluted indoor airstream from the incoming supply airstream--while simultaneously transferring total energy (heat and water vapor) between the two. Airstreams do not mix, and pollutants are not transferred across partition plates.
2.6 FILTERS
Each EV Premium is equipped at the factory with mesh-type anti-microbial MERV 8 filters on both the OA and RA sides of the core. If desired, the mesh-type OA filter can be replaced with an optional MERV 13 pleated paper filter accessory, which will ship loose.

OA FILTER (FILTERS THE INCOMING OUTDOOR AIR FOR USE IN THE OCCUPIED SPACE AND ALSO PROTECTS THE CORE). THIS FILTER CAN BE REPLACED WITH A
PLEATED PAPER MERV 13 FILTER.

RA FILTER (PROTECTS THE CORE FROM DUST AND DIRT BEING CARRIED BY THE RETURN AIRSTREAM)

FIGURE 2.6.0 EV PREMIUM FILTER LOCATIONS

2.7 CONTROLS TERMINAL STRIP www.renewaire.com (800) 627- 4499

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A single terminal strip is located at the end of each EV Premium, providing a 24VAC connection to Boost mode or to control accessories. For detailed information, see the Low-Voltage Wiring Diagrams in Section 4.8 of this manual.

HIGH SPEED (BOOST) MODE 24VAC

COMMON
DAMPER 120VAC LINE CORD (EV PREMIUM S, M, L, X ONLY)

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FIGURE 2.7.0 CONTROLS TERMINAL STRIP

EV-Series Premium

UNIT PLACEMENT ERV

3.0 UNIT PLACEMENT
RenewAire recommends installation of the EV Premium by a professional HVAC installer with knowledge of local building codes who is able to properly balance the air streams prior to use. The EV Premium can be installed by one person.
3.1 MOUNTING THE UNIT
u UNIT MAY BE INSTALLED IN ANY ORIENTATION Orient the unit for the simplest duct layout and connections. May be installed in any position providing sufficient clearance as shown in the front of this manual. Preferred position is horizontal so that the hinged access door can swing down to allow for easiest filter changes and cleaning of the enthalpic core.
u MOUNTING THE EV PREMIUM ON A CONCRETE FOUNDATION WALL OR STUD WALL Mount hanging bracket to the wall with appropriate concrete anchors. Use pre-cut foam tape from small parts bag. Remove backing and apply two pieces of foam tape equally spaced along the unit's mounting flange to be held by the hanging bracket. Apply the other two pieces of foam over two holes that will be used for fastening, on the other flange. The tape should be applied in a "U" shape to cushion both the front and back of the integral flanges. Lift unit and slide unit flange into the hanging bracket. Using metal flat washers, fasten flange opposite hanging bracket to structure. Safety screws should similarly be installed passing through the hanging bracket and flange. Make sure the screws, which you must supply, are properly selected for the loads and substrate involved, 2" x #10 pan head screws are recommended.
u SUSPENDING THE EV PREMIUM FROM FLOOR JOISTS OR TRUSSES The unit may be screwed directly to joists or trusses using the hanging bracket and integral flange. Mount as described for mounting to concrete foundation wall.
Foam Tape Metal Washer Lag Screw or Concrete Anchor (provided by others)
Unit Flange
Optional Washer and Screw (provided by others)
Foam Tape Hanging Bracket
Lag Screw or Concrete Anchor (provided by others)
FIGURE 3.1.0 MOUNTING THE ERV TO A STUD WALL
3.2 SERVICE CLEARANCES
Primary consideration is sufficient space to open door latches and for the door to be able to swing open at least 90°. See the dimensioned drawing in the front of this manual for required clearances.

NOTE: If you wish to install the unit in an attic or other unconditioned space, you must insulate all of the unit's ductwork that is located in the attic. Use at least R-6 insulation.
NOTE: The door is equipped with slideoff hinges. For the homeowner's convenience,it is helpful to orient the unit so that the door is easily removed when unlatched.
NOTE: Do not overtighten the screws. Compression of the gasket may result in vibration transfer.
NOTE: Wall brackets must be supported by two wall studs. If the desired location of the EV Premium does not permit support by two wall studs, the EV Premium must be mounted on a user-supplied 3/4" thick plywood panel that is anchored on two wall studs.
CAUTION
Risk of injury when lifting unit and installing it overhead.

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INSTALLATION ERV

EV-Series Premium

3.3 AC POWER SOURCE
3.3.1 EV Premium S, M, L, X Power requirements for EV Premium S, M, L: 120VAC, 3.0 amps Power requirements for EV Premium X: 120VAC, 5.5 amps The EV Premium S, M, and L have an integral 34" long power supply cord. The installer must provide a standard, grounded 120VAC outlet in the proximity of the ERV. Check all local codes.
3.3.2 EV Premium SH, MH, LH, XH Power requirements for EV Premium S, M, L: 120VAC, 3.0 amps Power requirements for EV Premium X: 120VAC, 5.5 amps The EV Premium SH, MH, LH, and XH are to be hard-wired by the installer. Check all local codes before wiring. A disconnect switch on the AC supply line may be required.
3.4 LOAD BEARING CAPACITY OF SUPPORTS
The EV Premium ERV is to be installed by attachment to building structural members such as joists, bar joists, beams, wall studs, and columns. It is not be supported by attachment to fixtures such as ductwork or air handlers unless the fixtures are permanently installed and capable of providing adequate support. Whenever an ERV is installed on or supported by a fixture, the installation must be approved by a design engineer.
4.0 INSTALLATION
CAUTION
RISK OF INJURY FROM FALLING OBJECTS Installation of this unit requires hoisting hardware overhead and working directly beneath heavy objects during the installation process. Observe all OSHA-approved work practices. Always wear OSHA-approved Personal Protective Equipment (PPE).
4.1 USER-SUPPLIED INSTALLATION MATERIALS
RenewAire suggests the use of a duct hoist for hoisting the EV Premium into position. For all installations: u Medium-strength thread-lock, u UL-181--rated mastic for duct connections, u Common hand tools such as pliers, drill, screwdriver bits, stud finder, etc.
4.2 FACTORY-RECOMMENDED ELECTRIC SERVICE ENTRY
4.2.1 EV Premium S, M, L, X The EV Premium S, M, L, and X have a factory-installed 34" line cord that will need to be plugged into a 120V receptacle for operation.
4.2.2 EV Premium SH, MH, LH, XH The EV Premium SH, MH, LH, and XH are to be hard-wired by the installer. Entry of electric supply wiring is to be through the junction box provided on the unit. The junction box measures 2" x 2" and contains 4" of free length of wire leads. There are 2 knockouts on opposite sides of the junction box that support 1/2" trade size metal conduit. Junction box can be remounted 90 degrees to reposition the knockouts as necessary. It may be easier to mount the unit and connect to the junction box before installing the provided duct collars and ductwork.

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EV-Series Premium

INSTALLATION ERV

4.3 FACTORY-RECOMMENDED LOW-VOLTAGE SERVICE ENTRY
All low-voltage connections are made on the exterior of the unit on the low-voltage terminal strip. Field-installed low-voltage wiring does not enter the unit.
4.4 ATTACHING DUCTS
Ducts are to be fabricated and installed per SMACNA guidelines. Use a combination of zip ties, UL-181--rated duct mastic and then secure the duct from slipping off by means of a screw, positioned behind one or more ribs in the duct. Observe Industry Best Practices when installing and supporting the ducts.
4.5 SELECTING AIRFLOW SETTINGS
For assistance in determining correct airflow settings, go to https://www.renewaire.com/how-tobuy/home-ventilation-solutions/. This site will provide a basic low-speed (Continuous) air volume for a residence based on factors such as square footage and the number of bedrooms that are to be entered by the user. The resulting airflow volume is to be used as a guide and modified as desired.
The need for boost mode varies by situation. For example, boost mode could be tied to bathroom and shower usage. Alternatively, boost mode might be set for specific times of the day when more people will be in the space being ventilated. In all cases, an HVAC professional should be consulted to determine how to best set the airflow volumes to provide maximum benefit to the inhabitants.
Airflow volumes are set by taking pressure readings at the pressure ports in the unit door and then adjusting the potentiometers, first the two low speed ones, then the two high speed ones. Normally, the low-speed OA and RA potentiometers are set and then the readings are compared to the chart in Section 5.2.1 of this manual. Measuring the pressure drop across the core for each airstream is used to determine the airflow volume.
4.6 BALANCING AIRFLOWS
EV Premium ERVs provide the ability to deliver and exhaust completely balanced airflows, or to modify them as desired. While balanced airflow is preferred, many owners will prefer to have a slight imbalance, providing a slight excess of Outdoor Air to reduce air infiltration into a home. Some homes may require an imbalance because a furnace or water heater is not direct-vented. Again, an HVAC professional will be able to advise balance settings that will best address the circumstances in each home.
Balancing an airflow is done by setting the Outdoor Air fan speed and then adjusting the Return Air fan speed to eject the same or somewhat less air to the outdoors.
Equipment required for testing airflows:
u A magnehelic gauge (or manometer) or other device capable of measuring 01.0 inches water gauge of differential pressure.
u 2 pieces of natural rubber latex tubing, 1/8" I.D., 1/16" wall thickness works best.
Manometers are relatively inexpensive devices that are readily available from online retailers; accuracy within the range of 01.0 in. w.g. is the critical measure. Water manometers generally have graduations of 0.1" that are difficult to accurately determine. For all manometers, there are two plastic tubes that connect at the manometer and then the other ends go to pressure ports on the EV Premium.
Individual differential static pressures (DP) are measured ACROSS the core and filters, using the installed pressure ports located on the removable door.

NOTE: Airflow volumes can be changed at any time by the user as experience dictates. Whenever changing airflow volumes for either Continuous (low speed) or Boost (high speed) modes, the fans should again be balanced.

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INSTALLATION ERV

EV-Series Premium

USE THESE TWO PRESSURE PORTS TO CHECK PRESSURE DROP FOR THE OA
AIRSTREAM

NOTE: Adjust low speed fan settings by using the potentiometers marked "L." Adjust high speed fan settings by using the potentiometers marked with "H."

USE THESE TWO PRESSURE PORTS TO CHECK PRESSURE DROP FOR THE RA
AIRSTREAM

FIGURE 4.6.0 PRESSURE PORT LOCATIONS

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u Verify the unit has clean filters in place.

u Open the pressure port caps for the OA airstream and then insert the tubing into the openings about 1".

u Take a differential pressure reading for the OA airstream by installing the "high" pressure side (+) of the measuring device to the OA port and the "low" pressure side (-) to the SA port. Compare the pressure drop to the chart in section 5.2.1 to obtain the CFM. Adjust the fan speed potentiometer (See figure 4.6.1) to obtain the desired CFM. Enter the CFM information in the box in section 5.2.2.

u Take a differential pressure reading for the RA airstream by installing the "high" pressure side (+) of the measuring device to the RA port and the "low" pressure side (-) to the EA port. Compare the pressure drop to the chart in section 5.2.1 to obtain the CFM. Adjust the fan speed potentiometer (See figure 4.6.1) to obtain the desired CFM. Enter the CFM information in the box in section 5.2.2.

u Install a jumper on the low-voltage terminal to force the unit into Boost (high speed) mode. See the wiring diagram in Section 4.7.

u Repeat the process for both airstreams to set both the CFM and balance. Enter the information in the boxes in Section 5.1.

u After adjusting the potentiometers, take additional readings as needed to verify that fan speed settings are correct. See Figure 4.6.1.

POTENTIOMETERS ARE VISIBLE AND ACCESSIBLE THROUGH THE
OPENING IN THE UNIT DOOR

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FIGURE 4.6.1 FAN SPEED CONTROL POTENTIOMETERS www.renewaire.com (800) 627- 4499

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4.7 WIRING SCHEMATICS

FIGURE 4.7.0 EV PREMIUM WIRING SCHEMATIC

Input Power 115VAC, 1 Phase
Line Cord

GN/YL

DOOR KILL
24VAC HIGH COM DAMPER

WHT 120COM
BK 120VAC

Control Board

SF_ECM_SIGNAL 1 2 3

RD 1 WHT 2 BK 3
YL 4

SF_ECM_POWER
1
2 EF_ECM_POWER EF_ECM_SIGNAL

32 1

BR/BK 1

EF Motor

GN/BU

GN/YL

SF Motor

GN/BU

BR BU GN/YL

EV-Series Premium

INSTALLATION ERV

REV. 6 5 4 3 2

DATE 7/3/2023 10/26/2022 5/11/2022 3/14/2022
2/22/2022

NAME shreyat shreyat shreyat NealW NealW

CHANGES Updated with new EV Premium Board Updated BR/BK wire Updated the text layout Adjusted fan wire colors Fixed fan wire colors, added door kill switch

RenewAire EV Premium Field
Line Cord

SCHEME
1

1.800.627.4499 15

16 1.800.627.4499

INSTALLATION ERV

EV-Series Premium

FIGURE 4.7.1 EV PREMIUM HARD-WIRED WIRING SCHEMATIC

Input Power 115VAC, 1 Phase

GN/YL

DOOR KILL

24VAC HIGH COM DAMPER

WHT 120COM
BK 120VAC

Control Board

SF_ECM_SIGNAL 1 2 3

RD 1 WHT 2 BK 3
YL 4

SF_ECM_POWER 1 2
EF_ECM_POWER EF_ECM_SIGNAL

32 1

BR/BK 1

EF Motor GN/BU
RD YL
BR BU

M
GN/YL

SF Motor

GN/BU

BR BU GN/YL

REV. 6
5

DATE 7/3/2023 10/26/2022

NAME shreyat
shreyat

CHANGES Updated with new EV Premium Board
Updated BR/BK wire

RenewAire EV Premium Field

EV-Series Premium

INSTALLATION ERV

4.8 LOW-VOLTAGE WIRING DIAGRAMS
4.8.1 Single Speed Mode CONTINUOUS
When plugged in, the unit will run constantly at Low Speed. If the unit is to operate constantly at a single airflow, adjust the OA and RA low speed potentiometers to the desired airflow as described in section 4.6. The high speed potentiometers are not needed for this application.
4.8.2 Low Speed CONTINUOUS/High Speed SWITCHED
The EV premium can be installed to run constantly at Low Speed (Continuous mode) and then switch periodically to Boost Mode in response to a controlling device. To achieve this, the external controlling device, such as a PBT control or an occupancy sensor that is to trigger Boost mode (High Speed), is connected to the 24VAC terminal and to the High Speed terminal.

NORMALLY OPEN

PBT

CONTACT WIRE

NOTE: Do not connect either wire from PBT to the COM terminal on the unit.

NORMALLY OPEN CONTACT WIRE

FIGURE 4.8.0 LOW-VOLTAGE WIRING DIAGRAM 1
If multiple controls are desired to operate the unit in Boost mode for different purposes, they may be wired in parallel. The unit control board provides 12VA so the combined power demand for desired accessories must be lower than this threshold. For example, a PBT controller may be wired to an EV Premium unit and up to 6 PBL controls may be connected to the PBT PB terminals in parallel. For additional information see the installation manuals for the control(s) you select for wiring diagrams and specific instructions.
4.8.3 Single Speed Mode SWITCHED (Intermittent)
If the unit is to operate intermittently without a continuous flow, an external controlling device will need to be used as in figure 4.8.0. To achieve this operation, turn the low speed potentiometers fully counterclockwise and connect the desired controlling accessory to the 24V and High Speed terminals on the unit. Set the high speed potentiometers to the desired flow rate for the intermittent operation. When the unit is plugged in, there will be no airflow until the control accessory signals the unit to operate in High Speed mode.
4.9 DAMPER OPERATION
When the ERV is connected to a ducted return of the HVAC system, outdoor air may be pulled through the ERV via the HVAC fan. This can be prevented by installation of a damper installed at the fresh air outlet of the ERV. RenewAire's MD-Series 24-volt dampers can be wired to an EV Premium unit for this purpose. For more detailed information on installation, please refer to the MD series damper manual.

1.800.627.4499 17

OPERATION ERV

EV-Series Premium

4.9.1 Damper installation for Continuous ERV Operation
If the ERV is set up to provide continuous airflow, an MD series damper can be wired to the 24VAC and COM terminals on the unit terminal block. The damper will open whenever the unit has 120VAC power and close when power is lost.

DAMPER

NORMALLY OPEN CONTACT WIRE
NORMALLY OPEN CONTACT WIRE

FIGURE 4.9.0 LOW-VOLTAGE WIRING DIAGRAM 2
4.9.2 Damper Insta6 llation for Intermittent ERV Operation
If the ERV is intended to operate intermittently as described in section 4.8.3, turn the low speed potentiometers fully counterclockwise and wire a control to the 24V and High speed terminals. Wire the damper to the DAMP and COM terminals. The unit will remain off, and the damper closed until the control activates the high speed terminal. When the High Speed terminal is activated, the unit fans will operate at the flow corresponding to the High Speed potentiometers and the damper will open.

DAMPER
6
PBT OR PTL

NORMALLY OPEN CONTACT WIRE
NORMALLY OPEN CONTACT WIRE
NORMALLY OPEN CONTACT WIRE
NORMALLY OPEN CONTACT WIRE

FIGURE 4.9.1 LOW-VOLTAGE WIRING DIAGRAM 3

5.0 OPERATION

5.1 MANOMETER READINGS AT COMMISSIONING

Return Air Pressure Port Exhaust Air Pressure Port Outside Air Pressure Port Supply Air Pressure Port

In. w.g.: In. w.g.: In. w.g.: In. w.g.:

Pressure Drop: Pressure Drop:

18 1.800.627.4499

EV-Series Premium

OPERATION ERV

5.2 AIRFLOW READINGS AT COMMISSIONING
5.2.1 Conversion of Pressure Drop to Airflow
See the tables below.
(Units equipped with clean MERV 8 filters.)
To determine the airflow in CFM, obtain the manometer readings shown above and calculate the differences between them. Then apply the following formula to convert the readings to CFM:
EV Premium S/SH: [Airflow in CFM] = 183 x [Pressure Drop in inches w.g.] EV Premium M/MH: [Airflow in CFM] = 283 x [Pressure Drop in inches w.g.] EV Premium L/LH: [Airflow in CFM] = 593 x [Pressure Drop in inches w.g.] EV Premium X/XH: [Airflow in CFM] = 593 x [Pressure Drop in inches w.g.]
EXAMPLE: 1 In. w.g. of pressure drop corresponds to 283 CFM, 0.5 In. w.g. corresponds to 141.5 CFM, and so on for the EV Premium M.
(Units equipped with a MERV 13 filter in the OA airstream. Formulas below are for OA airstream only.)
EV Premium S/SH: [Airflow in CFM] = 154 x [Core Pressure Drop in inches w.g.] EV Premium M/MH: [Airflow in CFM] = 235 x [Core Pressure Drop in inches w.g.] EV Premium L/LH: [Airflow in CFM] = 487 x [Core Pressure Drop in inches w.g.] EV Premium X/XH: [Airflow in CFM] = 487 x [Core Pressure Drop in inches w.g.]
EXAMPLE: 1 In. w.g. of pressure drop across the core corresponds to 235 CFM, 0.5 In. w.g. corresponds to 117.5 CFM, and so on for the EV Premium M.

EV PREMIUM M/MH

Pressure Airflow with Airflow with

Drop

MERV 8

MERV 13

(In. W.G.) Filters (CFM) Filters (CFM)

0.1

0.2

0.3

0.4

113

0.5

142

118

0.6

170

141

0.7

198

165

EV PREMIUM S/SH

Pressure Airflow with Airflow with

Drop

MERV 8

MERV 13

(In. W.G.) Filters (CFM) Filters (CFM)

0.1

0.2

0.3

0.4

0.5

0.6

110

0.7

128

108

EV PREMIUM L/LH

Pressure Airflow with Airflow with

Drop

MERV 8

MERV 13

(In. W.G.) Filters (CFM) Filters (CFM)

0.1

0.2

119

0.3

178

146

0.4

237

195

EV PREMIUM X/XH

Pressure Airflow with Airflow with

Drop

MERV 8

MERV 13

(In. W.G.) Filters (CFM) Filters (CFM)

0.1

0.2

119

0.3

178

146

0.4

237

195

0.5

297

244

FIGURE 5.2.0 PRESSURE DROP TO AIRFLOW CONVERSIONS

1.800.627.4499 19

MAINTENANCE ERV

EV-Series Premium

IMPORTANT
This unit is only to be used after completion of building construction. It is not to be used during construction.

5.2.2 Continuous Mode (low speed)

Outdoor Airflow:

CFM

Return Airflow:

CFM

5.2.3 Boost Mode (high speed)

Outdoor Airflow:

CFM

Return Airflow:

CFM

6.0 MAINTENANCE
The primary maintenance requirement is filter replacement. Filters are not to be cleaned, they must be replaced. The standard filter as shipped from the factory is a mesh-type, anti-microbial MERV 8. These standard filters are NOT to be sprayed with filter treatments or dust adhesives. The standard mesh-type OA MERV 8 filters may be replaced with pleated paper MERV 13 filters post-construction, if desired. Both filters should be replaced every three months, or more frequently, if needed, based on the cleanliness of the OA and RA air entering the unit.
The enthalpic core should be vacuumed annually. Remove the hinged access door by sliding it horizontally on its pin hinges and then remove the filters for access to the core. Use a softbristled nozzle on a good vacuum and carefully vacuum the inlet faces of the core.
Ducts should be inspected annually. Ensure all ducts and joints are free from damage, contaminants, or leaks in order for the system to behave properly.
6.1 MAINTENANCE AFTER 30 DAYS OPERATION
After 30 days of unit operation, check/tighten all mounting and support hardware. Inspect filters for cleanliness. There is often construction dust collected during initial operation. If filters appear dirty, replace them.
6.2 RECALIBRATION OF AIRFLOWS
Whenever there is a reconfiguration of the heating system in a residence, to include changing damper positions, the fan speed potentiometers on the EV Premium should be re-calibrated for optimum performance. If the residence undergoes significant structural changes, such as an addition to the home, the EV Premium should also be re-calibrated. If optional MERV 13 filters are installed, recalibration is also required.
6.3 DOOR REMOVAL
The hinged door is held in place by two separable hinges on one edge and two security latches on the other edge. The separable hinges include a plastic clip to prevent accidental separation. To remove the door, first disconnect power to the unit. Unlatch and open the door and then strike the edge of the door, pushing the door toward the OA/EA side of the unit.

20 1.800.627.4499

6.4 SERVICE PARTS

EV-Series Premium

MAINTENANCE ERV

newaire.com (800) 627- 4499

FIGURE 6.4.0 EV PREMIUM SERVICE PARTS
support@renewaire.com

1.800.627.4499 21

TROUBLESHOOTING ERV

EV-Series Premium

CAUTION
Many of the troubleshooting steps described herein require working with or near live high-voltage. Take appropriate precautions against electric shock and use Personal Protective Equipment (PPE) as a safeguard. Wear gloves, safety glasses and protective head gear, as necessary.

7.0 TROUBLESHOOTING
7.1 INDICATION OF PROBLEM
Indications of a problem with the ERV may be the perception that fresh air is not being delivered. The first step in resolving an apparent problem with an EV Premium ERV is to verify that there actually is a problem.
Regardless of the reason for thinking there is a problem with the EV Premium, the first steps in troubleshooting are to check the air filters to make sure they're clean and properly positioned, and then do a hard restart of the unit. A hard restart involves unplugging the unit for several seconds and then plugging it back in. It takes a few moments for the control board to discharge. After reapplying power, check to see if resetting the circuit has solved the problem.
Because there are many different ways of ducting the Supply Air into a dwelling, it's often difficult to say with certainty that the fresh air provided by the EV Premium is not reaching its intended destination or if the ERV is simply no longer providing enough fresh air. Determine where and how the fresh air is supposed to be delivered--if it is being carried in a dedicated duct directly to the air outlet, check for airflow at the outlet.
u Verify that dampers are still correctly positioned (open). If the ERV is being ducted into a main air handling system, shut the air handling system down so that airflow at the ducts can be detected.
u Check for airflow at the air openings nearest to the EV Premium, not at the far end of the house. It may be necessary to hold a thin strip of tissue paper in front of a vent to realize whether or not there is airflow.
u Check for airflow in both low speed and high speed settings. It will be easier to detect airflow in the high speed setting.
u Check ducts and duct runs and problems with bends, sagging, etc.
7.2 EV PREMIUM HAS AIRFLOW BUT IS MAKING NOISE
Feel the EV Premium while it is running to see if there is excessive vibration from the fans. Fan noise and vibration can be caused by an imbalance in the rotors or possibly by a bad bearing. Turn off power to the unit and rotate the fan impellers by hand. Make sure impellers rotate freely. Use wet swabs to clean any dust/dirt buildup off the impeller blades. If problem continues, a fan may have a bad bearing.

7.3 NO APPARENT AIRFLOW FROM THE EV PREMIUM
If it seems that there is no apparent airflow, verify that it has power.
u If it does not have power, trace the power supply back to its source and isolate the problem or symptoms. Look for a switch turned off, a blown fuse or a tripped circuit breaker. If necessary, use a multimeter to trace the power supply and isolate the problem.
u If it has power and the fans will not run, disconnect all power to the unit and check the disconnect switch with an ohmmeter.
u If it has power, check to see if the fans are running by listening for fan noise and feeling the unit for vibration from the fans.
u If it has power and the fans are running, CHECK THE FILTERS TO MAKE SURE THEY ARE CLEAN. Check the entire length of the ducts, all the way from the outdoor vent hoods to the indoor vent openings. Make sure a duct has not fallen off or that a flexible duct has not been pinched. In rare cases, there may be obstructions inside the duct. Look to see if a louver in an outdoor vent cap is stuck or blocked or if an indoor louver has been shut.
u If it has power but only one fan is running, disconnect all power to the unit and check the fan connectors to make sure they are still making contact.

22 1.800.627.4499

EV-Series Premium

FACTORY ASSISTANCE ERV

7.4 INADEQUATE OR REDUCED AIRFLOW FROM THE EV PREMIUM
If the unit has power and both fans are running, use a manometer to check the pressure differential across the core. See Section 4.6 Balancing Airflows in this manual. The results of a pressure differential test will provide correct information on how much air the unit is moving and also how the volume of air compares to when the unit was first installed. Check both low speed and high speed settings by changing the jumpers on the low-voltage terminal strip, as shown in section 4.7 in this manual. Check ducts for bends, blockages, or leaks.
7.5 EV PREMIUM FAILS TO RUN IN EITHER LOW SPEED OR HIGH SPEED MODE
The low-speed and high-speed modes operate independently of each other so there can be a failure in just one mode and it does not appear in the second mode. If one mode does not work, the problem can be isolated to either the controlling device or to an internal failure by bypassing the controlling device. u Remove all wiring from the terminal strip as shown in Section 4.7 of this manual. Mark the
wires so they can be reconnected in their proper locations. u With no jumper present, check for proper operation. u Install a jumper wire from the 24VAC terminal to the High Speed terminal. Check for proper
operation. Remove the jumper wire and reinstall the control device wiring.
7.6 NO APPARENT REASON FOR LOW AIRFLOW
The final step in troubleshooting an ERV problem is to reset the fan potentiometers. Use a manometer and follow the instructions in Section 4.6 Balancing Airflows in this manual. Restore the pressure differential settings to their original airflow settings (CFM), as recorded in Section 5.1.
8.0 FACTORY ASSISTANCE
In the unlikely event that you need assistance from the factory for a specific issue, make sure that you have the information called for in the Unit Information page in the front of this manual. The person you speak with at the factory will need that information to properly identify the unit.
To contact RenewAire Customer Service:
Call 800-627-4499 Email: RenewAireSupport@RenewAire.com

1.800.627.4499 23

About RenewAire
For over 40 years, RenewAire has been a pioneer in enhancing indoor air quality (IAQ) in commercial and residential buildings of every size. This is achieved while maximizing sustainability through our fifth-generation, static-plate, enthalpic-core Energy Recovery Ventilators (ERVs) that optimize energy efficiency, lower capital costs via load reduction and decrease operational expenses by minimizing equipment needs, resulting in significant energy savings. Our ERVs are competitively priced, simple to install, easy to use and maintain and have a quick payback. They also enjoy the industry's best warranty with the lowest claims due to long-term reliability derived from innovative design practices, expert workmanship and Quick Response Manufacturing (QRM).
As the pioneer of static-plate core technology in North America, RenewAire is the largest ERV producer in the USA. We're committed to sustainable manufacturing and lessening our environmental footprint, and to that end our Waunakee, WI plant is 100% powered by wind turbines. The facility is also one of the few buildings worldwide to be LEED® Gold and Green Globes certified, as well as having achieved ENERGY STAR Building status. In 2010, RenewAire joined the Soler & Palau (S&P) Ventilation Group in order to provide direct access to the latest in energy-efficient air-moving technologies. For more information, visit: renewaire.com
201 Raemisch Road | Waunakee, WI | 53597 | 800.627.4499 | RenewAire.com

Member of the S&P Group Family of Brands

References

Adobe PDF Library 17.0 Adobe InDesign 19.0 (Windows)

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	RenewAire ERV Guide: Enhance Indoor Air Quality & Energy Efficiency A comprehensive guide to RenewAire Energy Recovery Ventilators (ERVs) for improving indoor air quality, reducing energy costs, and promoting health and productivity. Learn about ERV technology, benefits, product series, and sustainability.

EV Premium IOM

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References

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