KOPPANG 3-Drawer Chest Assembly Instructions
Safety Warnings
⚠️ WARNING: Children have died from furniture tipover. To reduce the risk of furniture tipover:
- ALWAYS install anti-tip device provided. [anti-tip-device]
- NEVER put a TV on this product. [no-tv-on-furniture]
- NEVER allow children to stand, climb, or hang on any drawers, doors, or shelves. [no-climbing]
- NEVER open more than one drawer at a time. [one-drawer-at-a-time]
- Place heaviest items in the lowest drawers. [heavy-items-low]
(Note: Warnings also provided in French and Spanish in the original document.)
Tools Required
The following tools are typically required for assembly:
- Screwdrivers (Phillips head and flat head) [tool-screwdriver]
- Hammer [tool-hammer]
- Drill with appropriate drill bits (e.g., 8mm, 3mm) [tool-drill]
Parts and Hardware
Identify all parts and hardware before beginning assembly. Refer to the numbers indicated in the diagrams.
Main Components:
- Side panels
- Top panel
- Bottom panel
- Back panels
- Drawer components (sides, front, back, bottom)
- Drawer runners
- Legs
Hardware (examples, refer to diagrams for exact quantities and types):
- Dowel pins: 101350 (32x)
- Screws: 109567 (2x), 10087223 (2x), 109049 (2x), 100823 (4x), 106989 (2x), 10047099 (4x), 10003780 (1x), 153552 (4x), 158590 (4x), 118331 (26x), 119030 (2x), 117434 (26x), 105811 (1x), 146114 (12x), 100006 (1x), 130449 (12x), 145718 (6x), 109563 (2x), 119595 (2x), 119252 (4x), 119250 (4x), 149825 (3x), 100006 (1x), 105811 (1x), 10003780 (1x)
- Cam locks and bolts: 119030, 117434
- Drawer handles/knobs: 119595
- Anti-tip hardware: Brackets, screws, wall plugs (e.g., 109049, 100823, 106989)
Assembly Steps
-
Step 1: Prepare Base
Insert dowel pins (101350) into pre-drilled holes on the base components.
[Diagram: Showing dowels being inserted into the ends of wooden pieces.]
-
Step 2: Attach Drawer Runners to Side Panels
Attach drawer runners (118331) to the inner faces of the side panels using screws (101350). Ensure correct orientation.
[Diagram: Showing drawer runners being screwed onto the inner faces of side panels.]
-
Step 3: Assemble Drawer Boxes (Repeat for each drawer)
Assemble the drawer sides, front, and back using dowels (101350) and screws (118331). Slide the drawer bottom into the grooves.
[Diagram: Showing drawer components being joined and a drawer bottom being slid into place.]
-
Step 4: Attach Drawer Fronts
Attach drawer fronts to the assembled drawer boxes using cam locks and bolts (119030, 117434).
[Diagram: Showing drawer fronts being attached to drawer boxes with cam lock mechanisms.]
-
Step 5: Attach Drawer Runners to Cabinet Frame
Attach the corresponding drawer runners to the main cabinet frame using screws (146114).
[Diagram: Showing cabinet frame with runners being attached.]
-
Step 6: Attach Drawer Slides
Attach drawer slides (10047099) to the bottom of the drawer boxes using screws (146114).
[Diagram: Showing drawer slides being attached to the underside of drawer boxes.]
-
Step 7: Attach Drawer Slides to Cabinet Frame
Attach the other part of the drawer slides to the cabinet frame using screws (118331).
[Diagram: Showing drawer slides being attached to the inside of the cabinet frame.]
-
Step 8: Attach Side Supports
Attach side support pieces using dowels (101350) and screws.
[Diagram: Showing side supports being attached to the main structure.]
-
Step 9: Insert Drawer Supports
Insert vertical supports into the cabinet frame.
[Diagram: Showing vertical pieces being inserted into the cabinet base.]
-
Step 10: Attach Top Supports
Attach horizontal support pieces to the top of the cabinet frame using screws (101350).
[Diagram: Showing top horizontal pieces being attached.]
-
Step 11: Assemble Main Frame
Continue assembling the main cabinet structure by attaching vertical panels.
[Diagram: Showing vertical panels being attached to the base structure.]
-
Step 12: Secure Panels
Secure the vertical panels using cam locks and bolts (119030, 117434).
[Diagram: Showing cam lock mechanism securing panels.]
-
Step 13: Attach Drawer Bottoms/Supports
Attach drawer bottom supports or panels using dowels (101350) and screws.
[Diagram: Showing drawer bottom supports being attached.]
-
Step 14: Attach Side Panels
Attach the main side panels to the assembled structure, ensuring alignment.
[Diagram: Showing large side panels being attached to the cabinet frame.]
-
Step 15: Secure Side Panels
Secure the side panels using cam locks and bolts (119030, 117434).
[Diagram: Showing cam lock mechanism securing side panels.]
-
Step 16: Attach Top Panel
Place the top panel onto the assembled cabinet structure.
[Diagram: Showing the top panel being placed on the cabinet.]
-
Step 17: Secure Top Panel
Secure the top panel using cam locks and bolts (119030, 117434).
[Diagram: Showing cam lock mechanism securing the top panel.]
-
Step 18: Attach Drawer Knobs/Handles
Attach drawer knobs or handles (119595) to the drawer fronts using screws (153552, 158590).
[Diagram: Showing drawer knobs being attached to drawer fronts.]
-
Step 19: Insert Drawers
Slide the assembled drawers into the cabinet, aligning them with the runners.
[Diagram: Showing drawers being inserted into the cabinet.]
-
Step 20: Attach Drawer Stops
Attach drawer stops (118331) to prevent drawers from being pulled out completely.
[Diagram: Showing drawer stops being attached to the drawer slides.]
-
Step 21: Wall Anchoring (Crucial Safety Step)
Attach the anti-tip brackets to the top rear of the cabinet using screws (109049, 100823, 106989). Then, secure the brackets to the wall using appropriate wall anchors and screws. Follow the specific instructions for your wall type (solid, hollow, or wood).
[Diagram: Showing anti-tip brackets being attached to the cabinet and then to a wall.]
Wall Mounting Guide:
- For Solid Walls (A): Use the provided screws (e.g., 5/16" or 8 mm) directly into the wall, or use wall plugs if necessary. Drill a hole of appropriate size (e.g., 5/16" or 8 mm).
- For Hollow Walls (B): Use the provided wall plugs and screws (e.g., 5/16" or 8 mm). Drill a hole of appropriate size (e.g., 5/16" or 8 mm).
- For Solid Wood (C): Use the provided screws (e.g., 1/8" or 3 mm) directly into the wood without plugs. Drill a pilot hole of appropriate size (e.g., 1/8" or 3 mm).
-
Step 22: Place Top Surface
Place the top surface onto the assembled unit.
[Diagram: Showing the top surface being placed on the cabinet.]
-
Step 23: Secure Top Surface
Secure the top surface using cam locks and bolts (119252, 119250).
[Diagram: Showing cam lock mechanism securing the top surface.]
-
Step 24: Attach Back Panel
Slide or attach the back panel(s) into place. Secure with screws (e.g., 149825) or other fasteners as indicated.
[Diagram: Showing back panel being attached, possibly with screws.]
-
Step 25: Attach Anti-Tip Bracket
Attach the anti-tip bracket to the cabinet using screws (105811, 10003780).
[Diagram: Showing anti-tip bracket attached to the cabinet.]
-
Step 26: Attach Drawer Slides to Cabinet
Attach drawer slides to the cabinet sides using screws.
[Diagram: Showing drawer slides being attached to the cabinet interior.]
-
Step 27: Insert Drawers
Insert the assembled drawers into the cabinet.
[Diagram: Showing drawers being inserted.]
-
Step 28: Wall Anchoring
Secure the unit to the wall using the provided anti-tip hardware. This is a critical safety step to prevent tip-over accidents.
[Diagram: Showing the unit being secured to the wall.]
-
Step 29: Attach Drawer Runners
Attach drawer runners to the cabinet interior using screws (109567, 100823).
[Diagram: Showing drawer runners being attached to the cabinet interior.]
-
Step 30: Assemble Drawer Box
Assemble a drawer box using dowels (130449) and screws.
[Diagram: Showing drawer box assembly.]
-
Step 31: Attach Side Panels to Base
Attach vertical side panels to the base of the unit.
[Diagram: Showing vertical panels attached to the base.]
-
Step 32: Secure Side Panels
Secure the side panels using cam locks and bolts (119030).
[Diagram: Showing cam lock mechanism securing side panels.]
-
Step 33: Attach Back Panel
Attach the back panel to the assembled structure.
[Diagram: Showing back panel being attached.]
-
Step 34: Attach Drawer Front Support
Attach a support piece to the drawer front.
[Diagram: Showing a support piece attached to a drawer front.]
-
Step 35: Attach Drawer Slides
Attach drawer slides to the drawer box using screws (145718).
[Diagram: Showing drawer slides being attached to a drawer box.]
-
Step 36: Assemble Drawer Box
Assemble another drawer box using cam locks and bolts (119030).
[Diagram: Showing drawer box assembly with cam locks.]
-
Step 37: Attach Drawer Runners
Attach drawer runners (10047099) to the drawer sides using screws (IKEA DL, IKEA DR).
[Diagram: Showing drawer runners being attached to drawer sides.]
-
Step 38: Attach Drawer Slides
Attach drawer slides to the drawer box using screws (146114).
[Diagram: Showing drawer slides being attached to the drawer box.]
-
Step 39: Attach Drawer Knobs
Attach drawer knobs (119595) to the drawer fronts using screws (109563).
[Diagram: Showing drawer knobs being attached to drawer fronts.]
-
Step 40: Final Check and Drawer Insertion
Ensure all parts are securely fastened. Insert the assembled drawers into the cabinet. Check for smooth operation.
[Diagram: Showing final check and drawers being inserted.]
-
Step 41: Final Product View
The KOPPANG 3-drawer chest is now assembled.
[Diagram: Showing the completed KOPPANG 3-drawer chest.]