ArmorConnect® Power and Control Media Specifications
Bulletin Numbers 280, 888, 889, 898
Product Overview
The ArmorConnect® power and control media offers a comprehensive solution for industrial automation systems, providing reliable and quick connections for three-phase power and control signals. These cable system components, including cordsets, patchcords, receptacles, tees, and reducers, are designed for use with the ArmorStart Distributed Motor Controller, simplifying installation and reducing wiring errors.
Key benefits compared to traditional conduit installations include:
- Reduced commissioning time
- Plug-and-play design that eliminates wiring errors
- Increased system design flexibility
- No special tools required
- Reduced labor costs
Three-Phase Power Media
The three-phase power media provides quick-disconnect cables for secure connections to the ArmorStart Distributed Motor Controller. Connectors are available in straight or right-angled configurations and are physically keyed to prevent mis-wiring. Cabling options include:
- Cordsets: Cable with an integral male or female connector at one end and flying leads at the other.
- Patchcords: Cable with an integral connector at each end (one male, one female).
Three-phase power tees, reducing tees, and reducers offer flexibility in system design. Receptacles serve as termination points at the panel and motor junction box. Field-installable receptacles allow for custom power cable lengths, reducing excess cable and improving machine aesthetics. These components are rated for motor branch circuits per UL 2237.
Three-Phase Power Media System Overview Diagram
The system overview diagram illustrates the connection of an enclosure containing a branch circuit protective device and power supplies to multiple ArmorStart units. These units are interconnected using three-phase power trunk cables, drop cables, tees, and receptacles. A Bulletin 800F Stop Pushbutton is also integrated into the system.
- Component 1: Three-Phase Power Trunk - Patchcord cable with integral female or male connector on each end (Example Cat. No.: 280-PWRM35A-M*).
- Component 2: Three-Phase Drop Cable - PatchCord cable with integral female or male connector on each end (Example Cat. No.: 280-PWRM22A-M*).
- Component 3: Three-Phase Power Tees and Reducer - Tee connects to a single drop line to trunk with quick change connectors (Cat. No.: 280-T35). Reducing Tee connects to a single drop line (Mini) to trunk (Quick change) connector (Cat. No.: 280-RT35). Reducer connects from quick change male connector to mini female connector (Cat. No.: 280-RA35).
- Component 4: Three-Phase Power Receptacles - Female receptacles are panel mount connectors with flying leads (Cat. No.: 280-M35F-M1).
280 Trunk Cables (Cordsets and Patchcords)
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Coupling Nut | Black anodized aluminum | Contacts: Copper alloy with gold over nickel plating | Enclosure Rating: IP67, UL Type 4/12 & NEMA 6P; 1200 psi washdown |
| Housing | Black PVC | Cable: Black PVC, dual rated UL TC/Open Wiring and STOOW | Operating Temperature: UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW 600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2 |
| Insert | Black PVC | Cable Rating: 600V AC/DC | |
| Cable Diameter | 0.775 in. +/- 0.12 in. (19.68 mm +/- 0.5 mm) with four 10 AWG conductors | Assembly Rating: 4-pin -- 10 AWG, 600V @ 32 A | |
| Bend Radius | Not to exceed 10x the cable diameter | Short Circuit Current Rating (SCCR): Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 480V AC maximum when protected by Bul. 140U-H frame circuit breaker, not rated more than 480V, 100 A and a maximum interrupting of 65 000 RMS symmetrical amperes. Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses. |
Pinout and Color Code (4-Pin):
Female: Pin 1: Black, Pin 2: Green/Yellow (Extended PIN), Pin 3: Red, Pin 4: White.
Male: Pin 1: Black, Pin 2: Green/Yellow (Extended PIN), Pin 3: Red, Pin 4: White.
Approximate Dimensions: Dimensions in millimeters (inches). Straight connectors: 88.9 mm x 38.6 mm. Right Angle connectors: 75.5 mm x 74 mm.
280 Drop Cables (Cordsets and Patchcords)
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Coupling Nut | Black anodized aluminum | Contacts: Brass with gold over nickel plating | Enclosure Rating: IP67, UL Type 4/12 & NEMA 6P; 1200 psi washdown |
| Housing | Black PVC | Cable: Black PVC, dual rated UL TC/Open Wiring and STOOW | Operating Temperature: UL Type TC 600V 90 °C Dry 75 °C Wet, Exposed Run (ER) or MTW 600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2 |
| Insert | Black PVC | Cable Rating: 600V AC/DC | |
| Cable Diameter | 0.43 in. +/- 0.12 in. (10.9 mm +/- 0.5 mm) with four 16 AWG conductors; 0.58 in. +/- 0.12 in. (14.7 mm +/- 0.5 mm) with four 14 AWG conductors | Assembly Rating: 4-pin -- 16 AWG, 600V @ 10 A; 4-pin -- 14 AWG, 600V @ 15 A | |
| Bend Radius | Not to exceed 10x the cable diameter | Short Circuit Current Rating (SCCR): Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses, rated 40 A non-time delay or 20 A time delay. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 45 000 RMS symmetrical amperes at 480Y/277V AC maximum when protected by Cat. No. 140U-D6D3-C30 circuit breaker, not rated more than 480Y/277V, 30 A, having an interrupting rating not less than 45 000 RMS symmetrical amperes, 480Y/277V maximum. |
Pinout and Color Code (4-Pin):
Female: Pin 1: Black, Pin 2: White, Pin 3: Red, Pin 4: Green/Yellow (Extended PIN).
Male: Pin 1: Black, Pin 2: White, Pin 3: Red, Pin 4: Green/Yellow (Extended PIN).
Approximate Dimensions: Dimensions in millimeters (inches). Straight connectors: 56 mm x 25.4 mm. Right Angle connectors: 44.9 mm x 40.4 mm.
280 Tees and Reducers (4-Pole)
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Coupling Nut | Black anodized aluminum (Trunk), black zinc diecast (Drop) | Contacts: Copper alloy with gold over nickel plating | Enclosure Rating: IP67, UL Type 4/12 & NEMA 6P; 1200 psi washdown |
| Housing | Black PVC | Voltage: 600V AC/DC | |
| Insert | Black PVC | Assembly Rating: Trunk Tee: 32 A; Reducing Tee: Trunk 32 A/Drop 13 A; Reducer: 15 A | |
| Short Circuit Current Rating (SCCR): Trunk Tee: 32 A. Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 480V AC maximum when protected by Bulletin 140U-H frame circuit breaker, not rated more than 480V, 100 A and a maximum interrupting of 65 000 RMS symmetrical amperes. Reducing Tee 32 A/Drop 13 A and Reducer Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses, rated 40 A non-time delay or 20 A time delay. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 45 000 RMS symmetrical amperes at 480Y/277V AC maximum when protected by Cat. No. 140U-D6D3-C30 circuit breaker, not rated more than 480Y/277V, 30 A, having an interrupting rating not less than 45 000 RMS symmetrical amperes, 480Y/277V maximum. |
Pinout and Color Code (4-Pole):
M35 Connector:
- Female (A): Pin 1: Black, Pin 2: Green/Yellow (Extended PIN), Pin 3: Red, Pin 4: White.
- Male (A): Pin 1: Black, Pin 2: Green/Yellow (Extended PIN), Pin 3: Red, Pin 4: White.
M22 Connector:
- Female (B): Pin 1: Black, Pin 2: Green/Yellow (Extended PIN), Pin 3: Red, Pin 4: White.
- Male (B): Pin 1: Black, Pin 2: Green/Yellow (Extended PIN), Pin 3: Red, Pin 4: White.
- Female (C): Pin 1: Black, Pin 2: White, Pin 3: Red, Pin 4: Green/Yellow (Extended PIN).
- Male (C): Pin 1: Black, Pin 2: White, Pin 3: Red, Pin 4: Green/Yellow (Extended PIN).
Approximate Dimensions: Reducer: 112.5 mm x 38.1 mm.
Wiring Diagrams: Diagrams show wiring for Reducer connections.
280 Receptacles (Male and Female)
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Insert | Black PVC | Contacts: Copper alloy with gold over nickel plating (Trunk), brass with gold over nickel plating (Drop) | Enclosure Rating: IP67, UL Type 4/12 & NEMA 6P; 1200 psi washdown |
| Receptacle Shell Material | Black anodized aluminum (female) and zinc diecast, black E-coat (male) | Cable Rating: 600V AC/DC | |
| Assembly Rating: 4-pin 16 AWG, 600V @ 10 A; 4-pin 14 AWG, 600V @ 15 A; 4-pin 10 AWG, 600V @ 32 A | |||
| Short Circuit Current Rating (SCCR): 4-pin -- 10 AWG. Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 480V AC maximum when protected by Bul. 140U-H frame circuit breaker, not rated more than 480V, 100 A and a maximum interrupting of 65 000 RMS symmetrical amperes. 4-pin -- 16 or 14 AWG. Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses, rated 40 A non-time delay or 20 A time delay. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 45 000 RMS symmetrical amperes at 480Y/277V AC maximum when protected by Cat. No. 140U-D6D3-C30 circuit breaker, not rated more than 480Y/277V, 30 A, having an interrupting rating not less than 45 000 RMS symmetrical amperes, 480Y/277V maximum. |
Pinout and Color Code (4-Pin):
M35 Connector:
- Female (A): Assembly Rating: 16 AWG, 600V, 10 A. Color Code: 1 Black, 2 Green/Yellow (Extended PIN), 3 Red, 4 White.
- Male (A): Assembly Rating: 10 AWG, 600V, 25 A. Color Code: 1 Black, 2 White, 3 Red, 4 Green/Yellow (Extended PIN).
M22 Connector:
- Female (B): Assembly Rating: 16 AWG, 600V, 10 A. Color Code: 1 Black, 2 White, 3 Red, 4 Green/Yellow (Extended PIN).
- Male (B): Assembly Rating: 10 AWG, 600V, 25 A. Color Code: 1 Black, 2 White, 3 Red, 4 Green/Yellow (Extended PIN).
Approximate Dimensions: M22 Female: 33.45 mm x 25.45 mm. M22 Male: 28.04 mm x 25.45 mm. M35 Female: 71.12 mm x 38.10 mm. M35 Male: 63.50 mm x 38.10 mm.
280 Field-Installed Receptacles
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Insert | Black PVC | Contacts: Copper alloy with gold over nickel plating (Trunk), brass with gold over nickel plating (Drop) | Enclosure Rating: IP67, UL Type 4/12 & NEMA 6P; 1200 psi washdown |
| Receptacle Shell Material | Black anodized aluminum (female) and zinc diecast, black E-coat (male) | Cable Rating: 600V AC/DC: 14 AWG Listed TC, 16 AWG Listed TC-ER/STOOW, 10 AWG Listed TC-ER/STOOW | |
| Assembly Rating: Note: When applied with 14 AWG or larger wire, this is suitable for use on Motor Branch Circuits, per NFPA 79. 4-pin 16 AWG, 600V @ 10 A (0.28...0.47 in. cable dia.); 4-pin 14 AWG, 600V @ 15 A (0.28...0.47 in. cable dia.); 4-pin 10 AWG, 600V @ 25 A (0.48...0.81 in. cable dia.) | |||
| Short Circuit Current Rating (SCCR): 4-pin -- 10 AWG. Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 480V AC maximum when protected by Bul. 140U-H frame circuit breaker, not rated more than 480V, 100 A and a maximum interrupting of 65 000 RMS symmetrical amperes. 4-pin -- 16 and 14 AWG. Fusing: Suitable for use on a circuit capable of delivering not more than 65 000 RMS symmetrical amperes at 600V AC maximum when protected by CC, J, and T class fuses, rated 40 A non-time delay or 20 A time delay. Circuit Breaker: Suitable for use on a circuit capable of delivering not more than 45 000 RMS symmetrical amperes at 480V AC maximum when protected by Cat. No. 140U-D6D3-C30 circuit breaker, not rated more than 480Y/277V, 30 A, having an interrupting rating not less than 45 000 RMS symmetrical amperes, 480Y/277V maximum. |
Pinout and Color Code (4-Pin):
M35 Connector:
- Female: Assembly Rating: 16 AWG, 600V, 10 A. Color Code: 1 Black, 2 Green/Yellow (Extended PIN), 3 Red, 4 White.
- Male: Assembly Rating: 10 AWG, 600V, 25 A. Color Code: 1 Black, 2 White, 3 Red, 4 Green/Yellow (Extended PIN).
M22 Connector:
- Female: Assembly Rating: 16 AWG, 600V, 10 A. Color Code: 1 Black, 2 White, 3 Red, 4 Green/Yellow (Extended PIN).
- Male: Assembly Rating: 14 AWG, 600V, 15 A. Color Code: 1 Black, 2 White, 3 Red, 4 Green/Yellow (Extended PIN).
Approximate Dimensions: Dimensions provided for M22 and M35 Female/Male connectors.
Control Power Media
The control power media offers mini-disconnect cables for secure connections to the ArmorStart Distributed Motor Controller. These components feature a 6-pin/5-used configuration to prevent mis-wiring. Connectors are available in straight or right-angled configurations and are physically keyed. Cabling options include:
- Cordsets: Cable with an integral male or female connector at one end and flying leads at the other.
- Patchcords: Cable with an integral connector at each end (one male, one female).
Control power tees offer system design flexibility. The T-port connects a single drop line to the trunk, with E-stop In and E-stop Out configurations available for connecting to Bulletin 800F On-Machine E-Stop stations. ArmorStart Auxiliary tees allow for standard 4-wire auxiliary power distribution. Receptacles provide termination points at the panel and controller, with female receptacles for panel mount and male receptacles for quick disconnect at the motor junction box.
Control Power Media System Overview Diagram
The control power media system overview diagram shows the connection of an enclosure with power supplies to ArmorStart units using control power media. This includes E-stop stations and associated cabling.
- Component 6: Control Power Media Patchcords - PatchCord cable with integral female or male connector on each end (Example Cat. No.: 889N-F65GFNM-*).
- Component 7: Control Power Tees - E-stop In Tee (Cat. No.: 898N-653ST-NKF) connects to Bulletin 800F E-Stop station. E-stop Out Tee (Cat. No.: 898N-653ES-NKF) connects to ArmorStart Distributed Motor Controller.
- Component 8: Control Power Receptacles - Female receptacles are panel mount connectors with flying leads (Cat. No.: 888N-D65AF1-*).
889N Trunk and Drop Cables (Cordsets and Patchcords)
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Coupling Nut | Black epoxy coated zinc | Contacts: Brass/gold over palladium nickel | Enclosure Type Rating: IP67, NEMA 6P, 1200 psi washdown |
| Overmold | Black Riteflex TPE | Cable: Grey PVC, 16 AWG, dual rated UL TC/Open Wiring and STOOW | Operating Temperature: -20...+90 °C (-4...+194 °F) |
| Insert | Yellow Riteflex TPE | Cable Diameter: 0.44 in. +/- 0.12 in. (11.18 mm +/- 0.5 mm) | |
| Cable Rating: UL Type TC 600V 90 °C Dry 75 °C Wet, Open Wiring or MTW 600V 90 °C or STOOW 105 °C 600V - CSA STOOW 600V FT2 | |||
| Assembly Rating: 16 AWG, 600V, 10 A |
Pinout and Color Code (6-pin/5-used):
Female: Pin 1: Red (+), Pin 2: Black (-), Pin 3: Green (GND), Pin 4: Blank/Not Used, Pin 5: Blue (S1), Pin 6: White (S2).
Male: Pin 1: Red (+), Pin 2: Black (-), Pin 3: Green (GND), Pin 4: Blank/Not Used, Pin 5: Blue (S1), Pin 6: White (S2).
Approximate Dimensions: Straight connectors: 56.1 mm (2.21 in.). Right Angle connectors: 40.4 mm (1.59 in.).
898N T-Ports
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Coupling Nut | Black epoxy coated zinc | Contacts: Brass/gold over palladium nickel | Enclosure Type Rating: IP67, NEMA 6P, 1200 psi washdown |
| Housing | Riteflex TPE | Assembly Rating: 600V, 10 or 8 A | Operating Temperature: -20...+90 °C (-4...+194 °F) |
| Insert | Yellow Riteflex TPE |
Pinout and Color Code:
6-pin/5-used (Cat. No. 898N-653ES-NKF or 898N-653ST-NKF):
- Female: Pin 1: Red, Pin 2: Black, Pin 3: Green, Pin 4: Blank/Not Used, Pin 5: Blue, Pin 6: White.
4-pin/4-used (Cat. No. 898N-543ES-NKF):
- Female: Pin 1: White, Pin 2: Black, Pin 3: Blue, Pin 4: Red.
Wiring Diagrams: Diagrams illustrate E-stop out, E-stop in, and ArmorStart auxiliary connections.
Approximate Dimensions: Dimensions provided for E-stop out/in and ArmorStart auxiliary connectors.
888N Receptacles
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Receptacle Shell | Male: Black epoxy coated zinc diecast; Female: Black anodized aluminum | Contacts: Brass/gold over palladium nickel | Enclosure Type Rating: IP67, NEMA 6P, 1200 psi washdown |
| Insert | Yellow PVC | Assembly Rating: 16 AWG, 600V, 10 A | Operating Temperature: -20...+90 °C (-4...+194 °F) |
Pinout and Color Code (6-pin/5-used):
Female: Pin 1: Red (+), Pin 2: Black (-), Pin 3: Green (GND), Pin 4: Blank/Not Used, Pin 5: Blue (S1), Pin 6: White (S2).
Male: Pin 1: Red (+), Pin 2: Black (-), Pin 3: Green (GND), Pin 4: Blank/Not Used, Pin 5: Blue (S1), Pin 6: White (S2).
Approximate Dimensions: Dimensions provided for receptacles.
889A Shorting Plugs
| Specifications | Mechanical | Electrical | Environmental |
|---|---|---|---|
| Coupling Nut | Black epoxy coated zinc | Contacts: Brass/gold over palladium nickel | Enclosure Type Rating: IP67, NEMA 6P, 1200 psi washdown |
| Overmold | Riteflex TPE | Assembly Rating: 600V, 10 A | Operating Temperature: -20...+90 °C (-4...+194 °F) |
| Insert | Yellow Riteflex TPE |
Pinout and Color Code (6-pin/5-used):
Female: Pin 1: Red (+), Pin 2: Black (-), Pin 3: Green (GND), Pin 4: Blank/Not Used, Pin 5: Blue (S1), Pin 6: White (S2).
Male: Pin 1: Red (+), Pin 2: Black (-), Pin 3: Green (GND), Pin 4: Blank/Not Used, Pin 5: Blue (S1), Pin 6: White (S2).
Wiring Diagrams: Diagrams illustrate E-stop out and E-stop in connections.
Approximate Dimensions: Dimensions provided for shorting plugs.
Accessories and Stop Circuit Examples
Locking Clips
Clamshell design clips over the three-phase power media drop connection to limit customer access.
Sealing Caps
Sealing caps are available for Control Power (M22) and 3-Phase Power (M35) connectors, offering IP20 or IP67/NEMA 4&6P protection respectively.
Example Stop Circuit for DeviceNet/ArmorPoint Bus Version
This diagram shows a stop circuit configuration for DeviceNet/ArmorPoint bus systems, connecting a stop station to ArmorStart units via specific part numbers (e.g., 889N-653ST-NKF, 889N-653ES-NKF, 889A-M65SP61). It details pin assignments for stop signals and power.
Example Stop Circuit for EtherNet/IP Bus Version
This diagram illustrates a stop circuit configuration for EtherNet/IP bus systems, similar to the DeviceNet version but adapted for EtherNet/IP protocols. It also shows pin assignments and connections to ArmorStart units.
Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
| Resource | Description |
|---|---|
| Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 | Provides general guidelines for installing a Rockwell Automation industrial system. |
| Product Certifications website, http://www.ab.com | Provides declarations of conformity, certificates, and other certification details. |
You can view or download publications at http://www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.
Important User Information
Read this document and related resources before installing, configuring, operating, or maintaining the equipment. Users must familiarize themselves with installation and wiring instructions, applicable codes, laws, and standards. All activities must be performed by suitably trained personnel. Rockwell Automation, Inc. is not responsible for damages resulting from improper use or application. Examples and diagrams are for illustrative purposes only. Reproduction of this manual without written permission is prohibited.
Documentation Feedback
Comments can be submitted via publication RA-DU002, available at http://www.rockwellautomation.com/literature/.
Trademarks: ArmorConnect, ArmorStart, Allen-Bradley, Rockwell Software, Rockwell Automation, and LISTEN. THINK. SOLVE are trademarks of Rockwell Automation, Inc. Other trademarks belong to their respective companies.
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Publication 280PWR-TD001A-EN-P - August 2014
Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
