Mimaki UV Inkjet Printer JFX200-2513EX, JFX200-1213EX Care and Maintenance
This document provides essential information for the care and maintenance of the Mimaki JFX200-2513EX and JFX200-1213EX UV Inkjet Printers.
Introduction
Thank you for purchasing the UV-LED curable inkjet printer JFX200-2513EX, JFX200-1213EX. This document, the Request for Care and Maintenance, should be read thoroughly to ensure safe and correct use of the product. Illustrations are intended to show functions and procedures and may differ slightly from the actual machine. Unauthorized reproduction is strictly prohibited.
© 2019 MIMAKI ENGINEERING Co., Ltd.
DISCLAIMERS
- MIMAKI ENGINEERING REJECTS ALL LIABILITY FOR DAMAGE ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THE JFX200-2513EX, JFX200-1213EX, WHETHER OR NOT THE PRODUCT IS FAULTY.
- MIMAKI ENGINEERING REJECTS ALL LIABILITY FOR DAMAGE, DIRECT OR INDIRECT, TO MATERIALS CREATED WHILE USING THIS MACHINE.
- USING THIS MACHINE IN CONJUNCTION WITH DEVICES OTHER THAN THOSE RECOMMENDED BY MIMAKI ENGINEERING MAY RESULT IN FIRE OR ACCIDENTS. SUCH INCIDENTS ARE NOT COVERED BY THE PRODUCT WARRANTY.
- USE ONLY GENUINE MIMAKI ENGINEERING INK AND MAINTENANCE LIQUID. USE OF OTHER PRODUCTS MAY RESULT IN FAILURES OR REDUCE PRINT QUALITY. SUCH INCIDENTS ARE NOT COVERED BY THE PRODUCT WARRANTY.
- DO NOT ATTEMPT TO REFILL THE INK BOTTLES WITH UNAUTHORIZED INK. SUCH INCIDENTS ARE NOT COVERED BY THE PRODUCT WARRANTY.
- USE ONLY GENUINE MIMAKI ENGINEERING ANTI FREEZING LIQUID. USE OF OTHER ANTI FREEZING LIQUID MAY CAUSE FAILURES OR REDUCE PRINT QUALITY. SUCH INCIDENTS ARE NOT COVERED BY THE PRODUCT WARRANTY.
- AVOID USING UV-LED UNITS OR UV POWER SUPPLY UNITS OTHER THAN THOSE SPECIFIED BY MIMAKI ENGINEERING. USING DEVICES OTHER THAN GENUINE MIMAKI ENGINEERING DEVICES MAY RESULT IN FAILURE, ELECTRIC SHOCK, OR FIRE. SUCH INCIDENTS ARE NOT COVERED BY THE PRODUCT WARRANTY.
For Safe Use
Symbols
Symbols are used to explain cautions on operation. The meaning of each symbol should be understood for safe and correct use of the machine.
Symbol | Meaning |
---|---|
[WARNING] | Failure to observe these instructions can result in death or serious injury. Read carefully and use the printer properly. |
[CAUTION] | Failure to observe these instructions can result in minor or medium injuries. |
[GENERAL WARNING] | Indicates items that need to be noted. Specific notes are drawn in the figure. |
[GENERAL MANDATORY ACTION] | Indicates that the action shown must be executed. Specific instructions are drawn in the figure. |
[GENERAL PROHIBITION] | Indicates that the action shown is prohibited. Specific actions are drawn in the figure. |
[IMPORTANT] | Important notes for printer use. Understand thoroughly for proper operation. |
[HINT] | Useful information for printer operation. Understand thoroughly. |
[REFERENCE] | Indicates reference pages for related content. Click text to display corresponding pages. |
Maintenance
To ensure years of precise performance, maintain the machine periodically based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.
1. Daily Maintenance
The JFX200-2513EX, JFX200-1213EX is a precision machine with extremely fine mechanisms. The nozzle surface of the head can be affected by dust or paper powder, leading to poor print results. Performing daily maintenance is recommended for optimal conditions.
Maintenance Timing
Maintenance Timing | Maintenance Items (Reference Page) |
---|---|
Daily (after one day of work) | Maintenance of Head Surroundings (P. 10) Maintenance of Print Head Nozzle Surface (P. 12) Cleaning wiper and cap (P. 14) Cleaning the NCU (P. 19) |
Twice a week | Washing the Head Nozzle (When Using the PR-200 Ink) (P. 20) (PR-200 Ver.2) |
Weekly (after a week of work) | Maintenance of Machine Exterior (P. 24) Table Maintenance (P. 24) Washing the Ink Discharge Passage (P. 25) Disposing of Waste Ink (P. 26) Station Area Cleaning (P. 28) |
About once every one or two weeks | Replacing Carriage Filters (P. 30) MBIS maintenance (P. 31) |
Once a month | Washing the Head Nozzle (When Using the PR-200 Ink) (P. 20) (PR-200 Ver.3) Refilling the Coolant (P. 33) |
When an error occurs | Replacing the wiper (P. 34) |
Maintenance as necessary | Cleaning LED UV Unit (P. 12) Ionizer Maintenance (P. 37) Bottle Cap Replacement (P. 37) |
Tools Necessary for Maintenance
- F-200/LF-200 maintenance liquid (PN: SPC-0568)
- PR-200 maintenance liquid (PN: C-ML013-Z-B2-1-KW) *When using the PR-200 ink
- Cotton swab
- Cleaning Stick for Head Surrounding (PN: SPC-0527)
- Soft cloth
- Gloves
Precautions for Maintenance
- [!] The LED UV unit becomes very hot. Turn off the LED UV unit and perform maintenance once the device cools down sufficiently. There is a risk of burns.
- [!] Switch off the power button and unplug the power cable before cleaning. It may cause unexpected accidents.
- [!] If you will not be using the machine for a long time, make sure you remove the power cable from the outlet and remove the media that is set in the machine.
- [!] When handling ink and washing liquid, pay close attention to ventilation and be sure to wear the included safety glasses and gloves. The ink or washing liquid may get in your eyes.
- [!] Do not use chemicals containing benzine, thinner or abrasives. It may cause degeneration/deformation of cover surface.
- [!] Do not lubricate the inside of the device with lubricating oil or other agents. Doing so may cause malfunction.
- [!] Make sure the washing liquid and ink do not get on the cover. This may cause degeneration/deformation of the cover surface.
- [!] Aggregates are generated in the UV ink (ultraviolet curable ink) if it is mixed with water and alcohol. Do not let water or alcohol stick on the nozzle surface, cap, wiper, or anywhere near the head.
- [!] Never disassemble or modify this machine or ink bottle. Disassembling or modifying will result either in electric shock or malfunction of this machine.
- [!] Do not let moisture enter this machine. If the inside of the machine gets wet, it may cause electric shock and damage.
Installation Environment
- Do not use in a dusty place. It may lead to problems in the printer or poor printing.
- For stable printing, use this machine in an environment with a temperature in the range of +15 °C to +30 °C (59°F to 86°F) and Rh in the range of 35 to 65%.
Notes Regarding Work Environment, etc.
The frequency of configuring print settings and conducting maintenance is largely influenced by the work environment and media conditions. Understand the following items before use:
- If there is a lot of dust or dirt in the work environment:
- To keep the nozzle surface clean, perform interval wiping after about every 1500 mm of printing. (Refer to Operation Manual, Chapter 3: "Setting Nozzle Face Cleaning Frequency")
- Change interval wiping settings according to the amount of dust or dirt.
- When the head gap value is set to large due to reasons such as fibers protruding from the media
- When media that can easily reflect UV light, such as glass or glossy metal is used:
- UV light may get exposed onto the nozzle due to frequent mist scattering. Increase the REFRESH level during plotting, then set interval wiping. (Refer to Operation Manual, Chapter 3: "Other Settings" and "Setting Nozzle Face Cleaning Frequency")
- Increase the frequency of all types of maintenance.
In Case of Low Ink Usage (Print Head)
- Ink discharge of less used print heads tends to become unstable. Increase the REFRESH level during plotting and keep the head usage rate above a certain value. (Refer to Operation Manual, Chapter 3: "Other Settings")
When Printing on Media Prone to Electrostatic Charge
When Printing in an Environment with Low Humidity (e.g., Winters)
- Take measures against electrostatic charging with a humidifier. Static electricity attracts mist and dust around the printing area and the head. Set interval wiping if printing is to be continued for a long time. (Refer to Operation Manual, Chapter 3: "Setting Nozzle Face Cleaning Frequency")
When Printing on Uneven Media (Three-Dimensional Medium)
- To keep the head gap as constant as possible, set unnecessary media, etc., even at locations other than the suction area. If head deterioration due to reflected light is neglected, it may cause malfunction requiring head replacement.
Storing Media
Store media in a dust-proof place with no direct sunlight. Avoid storing in hot or highly humid places.
Storage of Ink Bottles
- Store in a place with low humidity and no direct sunlight.
- Do not drop or smash the ink bottle.
- Avoid contamination or electrostatic discharge of the Ink IC chip.
- Always store the ink bottle and Ink IC chip together.
Examples of Plotting Failure
Discharge failure of the head (head nozzle) due to dust is a typical example of plotting failure. Periodically check the condition of the nozzle before or during output to avoid using it in a defective state. The condition of the nozzle can be checked by [TEST PRINT].
Diagrams illustrating plotting failures:
- Deflection
- Nozzle clogging
- Ink dropping
- Satellite
2. Daily Maintenance
Maintenance of Head Surroundings
- When cleaning the area around the head/capping station/wiper, use a Cleaning Stick for Head Surrounding (PN: SPC-0527). Using a normal cotton swab may leave lint threads, causing secondary failures.
- Perform maintenance for the ink cap and wiper in the capping station daily. If left dirty, the nozzle surface may get dirty, and dust or hardened ink may stick to the nozzle, resulting in poor discharge.
- Clean the bottom surface of the carriage daily to prevent ink or dust accumulation. If left dirty, dirt or hardened ink may smear onto the nozzle due to wiper operation during head cleaning.
- When cleaning the bottom surface of the carriage, be careful not to rub the nozzle.
Extremely minute mechanisms are used for the head, requiring proper care during maintenance. Gel-like ink or dust may accumulate in the bottom part of the slider and around the head. Rub it off using a clean stick or similar tool. Never rub the nozzle part of the head.
Tools required for cleaning: Cleaning Stick for Head Surrounding (PN: SPC-0527), Safety glasses, Gloves.
- [!] If ink gets on skin or clothes, rinse immediately with soap or water. If ink gets in eyes, wash immediately with water and consult a doctor.
- [!] When handling ink and washing liquid, pay close attention to ventilation and wear safety glasses and gloves.
Procedure to clean head surroundings:
- Remove the cover on the right side of the Y-bar by removing the two screws.
- Press the [MAINT.] key in LOCAL.
- Press the [ENTER] key.
- Press the directional keys to select [HEAD MAINT.].
- Press the [ENTER] key. The carriage moves to the left edge of the machine.
- Wipe any ink on the sides of the head and carriage using a clean stick. Never rub the nozzle part.
Illustration: Shows the carriage with the nozzle part highlighted as 'Nozzle part (Never touch)' and the area to clean on the side of the head.
- Clean until it looks like the picture.
- Clean the nozzle surface if the shape of the cap rubber is visible on it.
- If you need to leave your seat during maintenance, press the [ENTER] key to end the cleaning process. If left as-is, ink may harden due to external light, causing nozzle clogging or other harmful effects.
7. Once cleaning is complete, press the [ENTER] key.
Cleaning LED UV Unit
Periodically clean the ink and dust stuck on the LED UV. [!] Be careful not to damage the irradiation part on the bottom of the unit. If dirt or shading exceeds a certain limit, it may cause banding due to poor curing of the ink.
Maintenance of Print Head Nozzle Surface
Clean the print head nozzle surface with maintenance liquid 11 or 15 to prevent ejection failure or deflection. Do not use anything other than maintenance liquid 11 or 15, as this increases the risk of machine failure or ejection failures. The print head uses an extremely delicate mechanism; handle with great care.
Tools required for cleaning: Cleaning Stick for Head Surrounding (PN: SPC-0527), Maintenance liquid 11, Maintenance liquid 15.
Procedure for Head Cleaning [NORMAL]:
- Execute head cleaning [NORMAL]. Perform cleaning before maintenance so that no ink adheres to the nozzle surface.
- Remove the cover on the right side of the Y-bar by removing the two screws.
- Press the [MAINT.] key in LOCAL.
- Press the [ENTER] key.
- Press the directional keys to select [HEAD MAINT.].
- Press the [ENTER] key. The carriage moves to the left edge of the machine.
- Use a clean stick soaked in the maintenance liquid.
- Clean the print head nozzles surface. Clean the head nozzle surface from the rear to the front using a cleaning stick.
Illustration: Shows the nozzle surface and the direction of cleaning.
- Be sure to clean using a cleaning stick.
- Do not rub or press firmly on the sponge part with your fingers against the nozzle surface, as this may damage the nozzle surface and result in ejection failure.
- Do not reuse cleaning sticks once used, as this may cause nozzle clogging.
9. Once the cleaning is complete, press the [ENTER] key.
10. Execute head cleaning [NORMAL].
Cleaning Wiper and Cap
- Clean the wiper and surrounding area twice a week (frequency may vary based on usage).
- If the wiper has severe bends or dirt, replace it with a new wiper (See "Replacing the wiper" P. 34).
- When cleaning, ensure no fibers from the clean stick are left behind, as residual fibers may cause printing quality deterioration.
Procedure:
- Press the [MAINT.] key in LOCAL.
- Press the [ENTER] key.
- Press the directional keys to select [STATION MAINT.].
- Press the [ENTER] key. The carriage moves onto the table.
- Remove the wiper by pulling it out while holding the protrusions at both ends.
- Clean the wiper and the bracket. Wipe off any ink using a clean stick soaked in washing liquid, ensuring no residual liquid remains.
Illustration: Shows the wiper and bracket.
- Clean until it looks like the picture.
- After cleaning, ensure the wiper and bracket are aligned horizontally.
- Clean the wiper cleaner. Clean the tip of the wiper cleaner with a clean stick. Lift the wiper cleaner up and clean the ink adhering to the inside with a clean stick. Clean around the wiper cleaner.
- [!] Do not remove the wiper cleaner from the bracket.
- [!] Only clean the front side of the wiper cleaner.
- After cleaning, check that the cleaner is not facing up.
- Return the wiper to its original position by inserting it while holding both ends.
- Clean the cap rubber and cap rubber cover. Wipe off any ink using a clean stick soaked in washing liquid, ensuring no residual liquid remains.
Illustration: Shows the cap rubber and cap rubber cover.
- Clean until it looks like the picture.
- After cleaning, ensure the cap rubber and the mesh inside the cap have not come off.
10. Once the cleaning is complete, press the [ENTER] key. After initial operation, the display returns to Step 1.
Performing station maintenance without [MAINT.] key: Select [STATION MAINT.] using the [FUNCTION] key under LOCAL, without pressing the [MAINT.] key.
- Press the [FUNCTION] key in LOCAL.
- Press the directional keys to select [MAINTENANCE].
- Press the [ENTER] key twice. This puts the machine in the same state as when pressing the [MAINT.] key in LOCAL.
Cleaning the NCU
Ink and dust adhere to the NCU. The NCU cannot operate normally if ink or dust adheres to it.
Procedure:
- Press the [MAINT.] key in LOCAL.
- Press the [ENTER] key.
- Press the directional keys to select [STATION MAINT.].
- Press the [ENTER] key. The carriage moves onto the table.
- Wipe off any ink or dust adhering to the NCU. Wipe the inside and outside with a clean stick (SPC-0421) soaked in washing liquid. Wipe properly to ensure no residual washing liquid.
Illustration: Shows the NCU.
3. Maintenance to Be Done Twice a Week
Washing the Head Nozzle (When Using the PR-200 Ink)
Models equipped with PR-200 may cause nozzle clogging. Check the version indicated on the label of the PR-200 ink cartridge/pack/bottle. Wash the nozzle twice a week for Ver. 2 and once a month for Ver. 3.
Version location on the label: Examples of 220 mL cartridge, 250 mL bottle, 600 mL pack, and 1L bottle are shown with version indicators.
Required maintenance liquid: F-200/LF-200 Maintenance Liquid (SPC-0568) or PR-200 Maintenance Liquid (C-ML013-Z-B2-1-KW).
Procedure:
- Press the [MAINT.] key in LOCAL.
- Press the directional keys to select [NOZZLE WASH].
- Press the [ENTER] key. The carriage moves.
- Clean the wiper and the bracket. Open the right maintenance cover, hold the protrusions at both ends of the wiper, and pull it out. Use a clean stick soaked in F-200/LF-200 Maintenance Liquid (SPC-0568). Wipe it off properly so that there is no residual F-200/LF-200 Washing Liquid. Hold the wiper by the protrusions at both ends and push it back to the original position.
- [!] When cleaning the wiper, bracket, cap rubber, and cap rubber cover, only use the F-200/LF-200 Maintenance Liquid. Do not use the PR-200 Maintenance Liquid (C-ML013-Z-B2-1-KW).
- Press the [ENTER] key.
- Clean the cap rubber and cap rubber cover. Wipe off any ink using a clean stick soaked in the F-200/LF-200 Maintenance Liquid. Thoroughly wipe off, ensuring there is no residual F-200/LF-200 Maintenance Liquid. At this time, the discharge passage is cleaned automatically.
- Press the [ENTER] key.
- Using a dropper, fill only the cap of the head equipped with PR-200 with PR-200 Maintenance Liquid (C-ML013-Z-B2-1-KW). Fill until full, about to overflow.
- Press the directional keys and enter the duration (Firmware Ver2.6 or later). The recommended duration is one minute.
- Press the [ENTER] key. This will absorb the washing liquid filled in the cap. The screen shows "PLEASE WAIT" while cleaning liquid is left in the cap. After the duration has passed, the display returns to Step 2.
- Execute head cleaning (HARD) once for the head equipped with PR-200.
- Press the [END] key to display the LOCAL screen.
- Press the [CLEANING] key, then press the directional keys to select CLEANING: HARD, and press the [ENTER] key.
- In SELECT HEAD, press the directional keys to select only Head 3, and press the [ENTER] key.
- Check the nozzle status by performing a test print.
- When nozzle clogging occurs, execute nozzle cleaning (HARD) again and check the nozzle status.
- [!] If nozzle clogging is not resolved after repeating this cleaning 3 times, contact your local distributor or sales office.
4. Weekly Maintenance
Maintenance of Machine Exterior
Depending on the usage environment, trash and dust may stick to the exterior. To prevent dust from entering the head moving part, soak a soft piece of cloth in water, wring it tightly, and then wipe off the dust.
Illustration: Mimaki JFX200-2513EX.
Table Maintenance
- [!] Turn off the main power supply and unplug the power cable before carrying out maintenance. Continuing to use while dirty will cause dried ink and attached dust to rub against the head nozzle surface, leading to ejection failures (e.g., nozzle clogging or deflection).
Illustration: Mimaki JFX200-2513EX.
- [!] Do not use organic solvents such as acetone to clean the table, as they may damage it. If the table is damaged, it cannot be repaired on-site.
- [!] Be careful to prevent liquids from getting inside the machine. Otherwise, there is a risk of failure, electric shock, or fire.
- If IPA or ethanol is used to clean ink or color transfers from the table surface, lightly dampen a soft cloth or paper towel with a small amount of the organic solvent, then wipe it off. Exercise extreme care to ensure no organic solvent seeps inside the table.
- Remove debris and solidified ink frequently using a soft brush, dry cloth, or paper towel.
- For heavy soiling, wipe using a soft cloth soaked in diluted neutral detergent and thoroughly wrung out.
- Areas such as table grooves and screw holes are susceptible to dirt buildup and should be cleaned frequently.
- Solidified ink on surfaces can be removed using a spatula, but care must be taken to avoid scratches.
Washing the Ink Discharge Passage
Wash the ink discharge passage periodically to prevent ink from hardening and clogging inside it.
Procedure:
- Press the [MAINT.] key in LOCAL.
- Press the directional keys to select [DISWAY WASH].
- Press the [ENTER] key. The carriage moves onto the table. Repeat the dry suction operation until washing is complete.
- Take washing liquid in a dropper and fill the cap with it until it is full (about to overflow).
- Press the [ENTER] key. After the dry suction operation (30 seconds), the display returns to Step 2.
Disposing of Waste Ink
- [!] When disposing of waste ink from the waste ink tank, wear included safety glasses and gloves. Otherwise, ink may get in your eyes.
- [!] Do not replace the waste ink tank while the machine is in operation (printing or cleaning).
- [!] If waste ink overflows during work, wipe it off with a waste cloth.
Procedure:
- Open the waste ink tank cover by removing the screws and opening the cover to the front.
- Remove the waste ink tank: Hold the handle and pull it to the front. Put a cap on the removed waste ink tank.
- Replace the waste ink tank: Prepare a new tank, insert it by holding the handle, and check that it is set just below the drain port.
- Close the waste ink tank cover.
- Select [InkTankExchange] from the MAINTENANCE menu: Press [FUNCTION] key, select [MAINTENANCE], then select [InkTankExchange].
- Press the [ENTER] key to release.
Disposal Note: Request an industrial waste processor to process the waste ink. Some components of waste ink are poisonous to aquatic organisms. Prevent leakage to natural water bodies and domestic sewages.
Station Area Cleaning
We recommend cleaning the machine often to maintain quality. Clean the area around the station twice a week (frequency may vary based on usage). If ink left in the waste ink tray hardens due to UV light, ink discharged during flushing cannot move to the waste ink bottle. Clean the waste ink tray often.
Procedure:
- Press the [MAINT.] key in LOCAL.
- Press the [ENTER] key.
- Press the directional keys to select [STATION MAINT.] and then press the [ENTER] key. The carriage moves onto the table. Clean the waste ink tray.
- Use a cloth to wipe off ink around the waste ink tray. Clean the gray area shown in the figure. If ink is stuck and cannot be wiped, use a spatula or similar tool to scrape it off.
- Wipe off any ink on the flushing unit or the shutter using a clean stick soaked in washing liquid. Wipe properly to ensure no residual washing liquid.
- [!] If the surface of the flushing filter has become fluffy, wipe it using a clean stick soaked in washing liquid.
- [!] If the dirt is severe or hardened, replace the flushing filter.
- Once the cleaning is complete, press the [ENTER] key. After initial operation, the display returns to Step 1.
5. Maintenance Every One or Two Weeks
Replacing Carriage Filters
Replace the filters once every 1 or 2 weeks.
Procedure:
- Move the carriage.
- Remove the used carriage filter.
- Install the new carriage filter (PN: SPC-0851).
- [!] Carriage filters are on the left, right, and back side of the carriage. Replace all filters at the same time.
- Once the replacement is complete, press the [ENTER] key.
Illustration: Shows carriage filter removal.
Illustration: Shows new carriage filter installation.
MBIS Maintenance
Please replace the Bottle Wiping Filter (PN: SPC-0820) if it gets dirty.
Procedure:
- Remove the bottle wiping filter.
- Attach a new Bottle Wiping Filter (PN: SPC-0820).
Illustration: Shows bottle wiping filter removal.
Illustration: Shows new bottle wiping filter attachment.
6. Maintenance for When Errors Occur
About Refilling the Cooling Water
To cool the LED UV unit, put antifreeze liquid mixed with water into the cooling water tank. The water and antifreeze liquid (PN: SPC-0394) ratio should be 2 (water) to 1 (antifreeze).
Illustration: Shows the cooling device.
Notes on Refilling
- [!] The water and antifreeze solution ratio should be 2 (water) to 1 (antifreeze).
- [!] If only water is put in the cooling water tank without antifreeze liquid, the LED UV unit may malfunction due to freezing.
- [!] If only antifreeze liquid is supplied without water, the machine will not work properly and errors may occur.
- [!] If you notice frequent water shortage, contact your local distributor or sales office.
- Dispose of wastewater mixed with antifreeze pursuant to regional regulations.
Antifreeze Mixture Precautions
- Use water that satisfies the following conditions:
- Calcium content: Not exceeding 10 mg/L (1 mg/100 ml)
- Hardness: Not exceeding 60 mg/L
- Distilled or purified water
- Do not use antifreeze mixture prepared far in advance.
- Any excess antifreeze mixture must be used within one week. Filling with mixture prepared more than one week in advance may lead to malfunction.
Precautions for Handling Antifreeze Liquid
- Always use an antifreeze liquid recommended by Mimaki.
- Do not touch the antifreeze liquid directly. If contact occurs, wash immediately with soap and water. If it gets in eyes, wash immediately with plenty of water and consult a physician.
- Store the antifreeze liquid in a cold and dark place.
- Keep out of reach of children.
- Entrust disposal of unused antifreeze liquid to an industrial waste disposal contractor.
- Be sure to read the Safety Data Sheet (SDS) before using antifreeze liquid.
- When handling antifreeze liquid, wear included safety glasses and gloves.
- Prepare a tank with a cap for moving waste water from the cooling water tank.
- The following error message is displayed when water in the cooling water tank is low: "WATER LACK". Replace the water as shown in "Refilling the Coolant".
Refilling the Coolant
If an error suggesting lack of water occurs, refill the coolant. Approximately 500 cc is required.
- If the tank is not refilled with coolant for a week after the error message, the display changes to "REFILL WATER". You cannot switch to REMOTE mode while this error is displayed. Refill the coolant immediately.
- A buzzer will sound continuously as long as "REFILL WATER" is displayed.
- Continuing to use the machine in a low water state may cause the error display to switch to "REFILL WATER" even for an LED-UV temperature error/warning, preventing switching to REMOTE mode.
Procedure:
- Remove the cover of the left rear surface of the Y-bar by removing the indicated screw.
- Remove the water supply/drainage cap and air purge cap.
- Prepare mixed water solution (antifreeze liquid:1, water: 2) in the provided container and fill it into the provided syringe.
- Fill the mixed water solution until the buzzer sound stops. Fill through the water inlet using a syringe. Fill an additional 100 CC after the buzzer stops.
- [!] The mixed water solution will leak from the tank if you inject it too much.
- Close the water inlet and air purge, and attach the cover of the left rear side of the Y-bar.
Replacing the Wiper
The wiper is a consumable good. If the message "REPLACE WIPER" is displayed, replace the wiper as soon as possible.
Also, wipe the ink sticking to the lower surface of the slider.
Procedure:
- When the message is displayed, press the [ENTER] key.
- Press the [ENTER] key. The carriage moves onto the table.
- Remove the wiper by pulling out the protrusions at both ends.
- Insert a new wiper by holding the protrusions at both ends.
- Press the [ENTER] key. After initialization, the machine returns to LOCAL.
Illustration: Shows wiper removal.
Illustration: Shows new wiper insertion.
7. Maintenance as Necessary
Cleaning LED UV Unit
Periodically clean the ink and dust stuck on the LED UV. [!] Be careful not to damage the irradiation part on the bottom of the unit. If dirt or shading exceeds a certain limit, it may cause banding due to poor curing of the ink.
Ionizer Maintenance
Follow the instruction manual when performing ionizer (option) maintenance.
Bottle Cap Replacement
Replace approximately once a year. For information on the replacement procedure, refer to "Replacing an Ink Bottle".
- [!] Pay close attention to ventilation and wear safety glasses, gloves, and a mask when handling ink, maintenance liquid, waste ink, or other solutions. Leaking ink may adhere to the skin or get into the eyes or mouth.