Mimaki UV Inkjet Printer JFX200-2513EX, JFX200-1213EX Care and Maintenance

This document provides essential information for the care and maintenance of the Mimaki JFX200-2513EX and JFX200-1213EX UV Inkjet Printers.

Introduction

Thank you for purchasing the UV-LED curable inkjet printer JFX200-2513EX, JFX200-1213EX. This document, the Request for Care and Maintenance, should be read thoroughly to ensure safe and correct use of the product. Illustrations are intended to show functions and procedures and may differ slightly from the actual machine. Unauthorized reproduction is strictly prohibited.

© 2019 MIMAKI ENGINEERING Co., Ltd.

DISCLAIMERS

For Safe Use

Symbols

Symbols are used to explain cautions on operation. The meaning of each symbol should be understood for safe and correct use of the machine.

Symbol Meaning
[WARNING] Failure to observe these instructions can result in death or serious injury. Read carefully and use the printer properly.
[CAUTION] Failure to observe these instructions can result in minor or medium injuries.
[GENERAL WARNING] Indicates items that need to be noted. Specific notes are drawn in the figure.
[GENERAL MANDATORY ACTION] Indicates that the action shown must be executed. Specific instructions are drawn in the figure.
[GENERAL PROHIBITION] Indicates that the action shown is prohibited. Specific actions are drawn in the figure.
[IMPORTANT] Important notes for printer use. Understand thoroughly for proper operation.
[HINT] Useful information for printer operation. Understand thoroughly.
[REFERENCE] Indicates reference pages for related content. Click text to display corresponding pages.

Maintenance

To ensure years of precise performance, maintain the machine periodically based on frequency of use. Read the maintenance precautions thoroughly before maintaining this product.

1. Daily Maintenance

The JFX200-2513EX, JFX200-1213EX is a precision machine with extremely fine mechanisms. The nozzle surface of the head can be affected by dust or paper powder, leading to poor print results. Performing daily maintenance is recommended for optimal conditions.

Maintenance Timing

Maintenance Timing Maintenance Items (Reference Page)
Daily (after one day of work) Maintenance of Head Surroundings (P. 10)
Maintenance of Print Head Nozzle Surface (P. 12)
Cleaning wiper and cap (P. 14)
Cleaning the NCU (P. 19)
Twice a week Washing the Head Nozzle (When Using the PR-200 Ink) (P. 20) (PR-200 Ver.2)
Weekly (after a week of work) Maintenance of Machine Exterior (P. 24)
Table Maintenance (P. 24)
Washing the Ink Discharge Passage (P. 25)
Disposing of Waste Ink (P. 26)
Station Area Cleaning (P. 28)
About once every one or two weeks Replacing Carriage Filters (P. 30)
MBIS maintenance (P. 31)
Once a month Washing the Head Nozzle (When Using the PR-200 Ink) (P. 20) (PR-200 Ver.3)
Refilling the Coolant (P. 33)
When an error occurs Replacing the wiper (P. 34)
Maintenance as necessary Cleaning LED UV Unit (P. 12)
Ionizer Maintenance (P. 37)
Bottle Cap Replacement (P. 37)

Tools Necessary for Maintenance

Precautions for Maintenance

Installation Environment

Notes Regarding Work Environment, etc.

The frequency of configuring print settings and conducting maintenance is largely influenced by the work environment and media conditions. Understand the following items before use:

In Case of Low Ink Usage (Print Head)

When Printing on Media Prone to Electrostatic Charge

When Printing in an Environment with Low Humidity (e.g., Winters)

When Printing on Uneven Media (Three-Dimensional Medium)

Storing Media

Store media in a dust-proof place with no direct sunlight. Avoid storing in hot or highly humid places.

Storage of Ink Bottles

Examples of Plotting Failure

Discharge failure of the head (head nozzle) due to dust is a typical example of plotting failure. Periodically check the condition of the nozzle before or during output to avoid using it in a defective state. The condition of the nozzle can be checked by [TEST PRINT].

Diagrams illustrating plotting failures:

2. Daily Maintenance

Maintenance of Head Surroundings

Extremely minute mechanisms are used for the head, requiring proper care during maintenance. Gel-like ink or dust may accumulate in the bottom part of the slider and around the head. Rub it off using a clean stick or similar tool. Never rub the nozzle part of the head.

Tools required for cleaning: Cleaning Stick for Head Surrounding (PN: SPC-0527), Safety glasses, Gloves.

Procedure to clean head surroundings:

  1. Remove the cover on the right side of the Y-bar by removing the two screws.
  2. Press the [MAINT.] key in LOCAL.
  3. Press the [ENTER] key.
  4. Press the directional keys to select [HEAD MAINT.].
  5. Press the [ENTER] key. The carriage moves to the left edge of the machine.
  6. Wipe any ink on the sides of the head and carriage using a clean stick. Never rub the nozzle part.

Illustration: Shows the carriage with the nozzle part highlighted as 'Nozzle part (Never touch)' and the area to clean on the side of the head.

7. Once cleaning is complete, press the [ENTER] key.

Cleaning LED UV Unit

Periodically clean the ink and dust stuck on the LED UV. [!] Be careful not to damage the irradiation part on the bottom of the unit. If dirt or shading exceeds a certain limit, it may cause banding due to poor curing of the ink.

Maintenance of Print Head Nozzle Surface

Clean the print head nozzle surface with maintenance liquid 11 or 15 to prevent ejection failure or deflection. Do not use anything other than maintenance liquid 11 or 15, as this increases the risk of machine failure or ejection failures. The print head uses an extremely delicate mechanism; handle with great care.

Tools required for cleaning: Cleaning Stick for Head Surrounding (PN: SPC-0527), Maintenance liquid 11, Maintenance liquid 15.

Procedure for Head Cleaning [NORMAL]:

  1. Execute head cleaning [NORMAL]. Perform cleaning before maintenance so that no ink adheres to the nozzle surface.
  2. Remove the cover on the right side of the Y-bar by removing the two screws.
  3. Press the [MAINT.] key in LOCAL.
  4. Press the [ENTER] key.
  5. Press the directional keys to select [HEAD MAINT.].
  6. Press the [ENTER] key. The carriage moves to the left edge of the machine.
  7. Use a clean stick soaked in the maintenance liquid.
  8. Clean the print head nozzles surface. Clean the head nozzle surface from the rear to the front using a cleaning stick.

Illustration: Shows the nozzle surface and the direction of cleaning.

9. Once the cleaning is complete, press the [ENTER] key.

10. Execute head cleaning [NORMAL].

Cleaning Wiper and Cap

Procedure:

  1. Press the [MAINT.] key in LOCAL.
  2. Press the [ENTER] key.
  3. Press the directional keys to select [STATION MAINT.].
  4. Press the [ENTER] key. The carriage moves onto the table.
  5. Remove the wiper by pulling it out while holding the protrusions at both ends.
  6. Clean the wiper and the bracket. Wipe off any ink using a clean stick soaked in washing liquid, ensuring no residual liquid remains.

Illustration: Shows the wiper and bracket.

Illustration: Shows the cap rubber and cap rubber cover.

10. Once the cleaning is complete, press the [ENTER] key. After initial operation, the display returns to Step 1.

Performing station maintenance without [MAINT.] key: Select [STATION MAINT.] using the [FUNCTION] key under LOCAL, without pressing the [MAINT.] key.

  1. Press the [FUNCTION] key in LOCAL.
  2. Press the directional keys to select [MAINTENANCE].
  3. Press the [ENTER] key twice. This puts the machine in the same state as when pressing the [MAINT.] key in LOCAL.

Cleaning the NCU

Ink and dust adhere to the NCU. The NCU cannot operate normally if ink or dust adheres to it.

Procedure:

  1. Press the [MAINT.] key in LOCAL.
  2. Press the [ENTER] key.
  3. Press the directional keys to select [STATION MAINT.].
  4. Press the [ENTER] key. The carriage moves onto the table.
  5. Wipe off any ink or dust adhering to the NCU. Wipe the inside and outside with a clean stick (SPC-0421) soaked in washing liquid. Wipe properly to ensure no residual washing liquid.

Illustration: Shows the NCU.

  • Once the cleaning is complete, press the [ENTER] key. After initial operation, the display returns to Step 1.
  • 3. Maintenance to Be Done Twice a Week

    Washing the Head Nozzle (When Using the PR-200 Ink)

    Models equipped with PR-200 may cause nozzle clogging. Check the version indicated on the label of the PR-200 ink cartridge/pack/bottle. Wash the nozzle twice a week for Ver. 2 and once a month for Ver. 3.

    Version location on the label: Examples of 220 mL cartridge, 250 mL bottle, 600 mL pack, and 1L bottle are shown with version indicators.

    Required maintenance liquid: F-200/LF-200 Maintenance Liquid (SPC-0568) or PR-200 Maintenance Liquid (C-ML013-Z-B2-1-KW).

    Procedure:

    1. Press the [MAINT.] key in LOCAL.
    2. Press the directional keys to select [NOZZLE WASH].
    3. Press the [ENTER] key. The carriage moves.
    4. Clean the wiper and the bracket. Open the right maintenance cover, hold the protrusions at both ends of the wiper, and pull it out. Use a clean stick soaked in F-200/LF-200 Maintenance Liquid (SPC-0568). Wipe it off properly so that there is no residual F-200/LF-200 Washing Liquid. Hold the wiper by the protrusions at both ends and push it back to the original position.
    5. [!] When cleaning the wiper, bracket, cap rubber, and cap rubber cover, only use the F-200/LF-200 Maintenance Liquid. Do not use the PR-200 Maintenance Liquid (C-ML013-Z-B2-1-KW).
    6. Press the [ENTER] key.
    7. Clean the cap rubber and cap rubber cover. Wipe off any ink using a clean stick soaked in the F-200/LF-200 Maintenance Liquid. Thoroughly wipe off, ensuring there is no residual F-200/LF-200 Maintenance Liquid. At this time, the discharge passage is cleaned automatically.
    8. Press the [ENTER] key.
    9. Using a dropper, fill only the cap of the head equipped with PR-200 with PR-200 Maintenance Liquid (C-ML013-Z-B2-1-KW). Fill until full, about to overflow.
    10. Press the directional keys and enter the duration (Firmware Ver2.6 or later). The recommended duration is one minute.
    11. Press the [ENTER] key. This will absorb the washing liquid filled in the cap. The screen shows "PLEASE WAIT" while cleaning liquid is left in the cap. After the duration has passed, the display returns to Step 2.
    12. Execute head cleaning (HARD) once for the head equipped with PR-200.
      • Press the [END] key to display the LOCAL screen.
      • Press the [CLEANING] key, then press the directional keys to select CLEANING: HARD, and press the [ENTER] key.
      • In SELECT HEAD, press the directional keys to select only Head 3, and press the [ENTER] key.
    13. Check the nozzle status by performing a test print.
      • When nozzle clogging occurs, execute nozzle cleaning (HARD) again and check the nozzle status.
      • [!] If nozzle clogging is not resolved after repeating this cleaning 3 times, contact your local distributor or sales office.

    4. Weekly Maintenance

    Maintenance of Machine Exterior

    Depending on the usage environment, trash and dust may stick to the exterior. To prevent dust from entering the head moving part, soak a soft piece of cloth in water, wring it tightly, and then wipe off the dust.

    Illustration: Mimaki JFX200-2513EX.

    Table Maintenance

    Illustration: Mimaki JFX200-2513EX.

    Washing the Ink Discharge Passage

    Wash the ink discharge passage periodically to prevent ink from hardening and clogging inside it.

    Procedure:

    1. Press the [MAINT.] key in LOCAL.
    2. Press the directional keys to select [DISWAY WASH].
    3. Press the [ENTER] key. The carriage moves onto the table. Repeat the dry suction operation until washing is complete.
    4. Take washing liquid in a dropper and fill the cap with it until it is full (about to overflow).
    5. Press the [ENTER] key. After the dry suction operation (30 seconds), the display returns to Step 2.

    Disposing of Waste Ink

    Procedure:

    1. Open the waste ink tank cover by removing the screws and opening the cover to the front.
    2. Remove the waste ink tank: Hold the handle and pull it to the front. Put a cap on the removed waste ink tank.
    3. Replace the waste ink tank: Prepare a new tank, insert it by holding the handle, and check that it is set just below the drain port.
    4. Close the waste ink tank cover.
    5. Select [InkTankExchange] from the MAINTENANCE menu: Press [FUNCTION] key, select [MAINTENANCE], then select [InkTankExchange].
    6. Press the [ENTER] key to release.

    Disposal Note: Request an industrial waste processor to process the waste ink. Some components of waste ink are poisonous to aquatic organisms. Prevent leakage to natural water bodies and domestic sewages.

    Station Area Cleaning

    We recommend cleaning the machine often to maintain quality. Clean the area around the station twice a week (frequency may vary based on usage). If ink left in the waste ink tray hardens due to UV light, ink discharged during flushing cannot move to the waste ink bottle. Clean the waste ink tray often.

    Procedure:

    1. Press the [MAINT.] key in LOCAL.
    2. Press the [ENTER] key.
    3. Press the directional keys to select [STATION MAINT.] and then press the [ENTER] key. The carriage moves onto the table. Clean the waste ink tray.
    4. Use a cloth to wipe off ink around the waste ink tray. Clean the gray area shown in the figure. If ink is stuck and cannot be wiped, use a spatula or similar tool to scrape it off.
    5. Wipe off any ink on the flushing unit or the shutter using a clean stick soaked in washing liquid. Wipe properly to ensure no residual washing liquid.
      • [!] If the surface of the flushing filter has become fluffy, wipe it using a clean stick soaked in washing liquid.
      • [!] If the dirt is severe or hardened, replace the flushing filter.
    6. Once the cleaning is complete, press the [ENTER] key. After initial operation, the display returns to Step 1.

    5. Maintenance Every One or Two Weeks

    Replacing Carriage Filters

    Replace the filters once every 1 or 2 weeks.

    Procedure:

    1. Move the carriage.
    2. Remove the used carriage filter.
    3. Illustration: Shows carriage filter removal.

    4. Install the new carriage filter (PN: SPC-0851).
    5. Illustration: Shows new carriage filter installation.

    6. [!] Carriage filters are on the left, right, and back side of the carriage. Replace all filters at the same time.
    7. Once the replacement is complete, press the [ENTER] key.

    MBIS Maintenance

    Please replace the Bottle Wiping Filter (PN: SPC-0820) if it gets dirty.

    Procedure:

    1. Remove the bottle wiping filter.
    2. Illustration: Shows bottle wiping filter removal.

    3. Attach a new Bottle Wiping Filter (PN: SPC-0820).
    4. Illustration: Shows new bottle wiping filter attachment.

    6. Maintenance for When Errors Occur

    About Refilling the Cooling Water

    To cool the LED UV unit, put antifreeze liquid mixed with water into the cooling water tank. The water and antifreeze liquid (PN: SPC-0394) ratio should be 2 (water) to 1 (antifreeze).

    Illustration: Shows the cooling device.

    Notes on Refilling

    Antifreeze Mixture Precautions

    1. Use water that satisfies the following conditions:
      • Calcium content: Not exceeding 10 mg/L (1 mg/100 ml)
      • Hardness: Not exceeding 60 mg/L
      • Distilled or purified water
    2. Do not use antifreeze mixture prepared far in advance.
    3. Any excess antifreeze mixture must be used within one week. Filling with mixture prepared more than one week in advance may lead to malfunction.

    Precautions for Handling Antifreeze Liquid

    Refilling the Coolant

    If an error suggesting lack of water occurs, refill the coolant. Approximately 500 cc is required.

    Procedure:

    1. Remove the cover of the left rear surface of the Y-bar by removing the indicated screw.
    2. Remove the water supply/drainage cap and air purge cap.
    3. Prepare mixed water solution (antifreeze liquid:1, water: 2) in the provided container and fill it into the provided syringe.
    4. Fill the mixed water solution until the buzzer sound stops. Fill through the water inlet using a syringe. Fill an additional 100 CC after the buzzer stops.
    5. [!] The mixed water solution will leak from the tank if you inject it too much.
    6. Close the water inlet and air purge, and attach the cover of the left rear side of the Y-bar.

    Replacing the Wiper

    The wiper is a consumable good. If the message "REPLACE WIPER" is displayed, replace the wiper as soon as possible.

    Also, wipe the ink sticking to the lower surface of the slider.

    Procedure:

    1. When the message is displayed, press the [ENTER] key.
    2. Press the [ENTER] key. The carriage moves onto the table.
    3. Remove the wiper by pulling out the protrusions at both ends.
    4. Illustration: Shows wiper removal.

    5. Insert a new wiper by holding the protrusions at both ends.
    6. Illustration: Shows new wiper insertion.

    7. Press the [ENTER] key. After initialization, the machine returns to LOCAL.

    7. Maintenance as Necessary

    Cleaning LED UV Unit

    Periodically clean the ink and dust stuck on the LED UV. [!] Be careful not to damage the irradiation part on the bottom of the unit. If dirt or shading exceeds a certain limit, it may cause banding due to poor curing of the ink.

    Ionizer Maintenance

    Follow the instruction manual when performing ionizer (option) maintenance.

    Bottle Cap Replacement

    Replace approximately once a year. For information on the replacement procedure, refer to "Replacing an Ink Bottle".

    Models: JFX200-1213EX UV Printer, JFX200-1213EX, UV Printer, Printer

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