DK2 Power OPT118 18-Inch Trencher Assembly Guide
Model: OPT118
DK2 Power USA
4301 S Valley View Blvd STE 10-11
Las Vegas, NV 89103
Support@DK2POWER.com
702-331-5353 8-4 M-F
18 IN CUTTING DEPTH
AUTO DRIVE AUGER
KOHLER ENGINE
Step 1: Unpacking and Preparation
Open and unpack all items. Leave lots of working space. Inspect all parts. The Trencher is shipped in a crate. Leave the sides folded down and use as your work space.
Note: Upon inspection of parts, if you find any damage or missing parts, please call DK2 Power at 702-331-3535 or contact us via our website WWW.DK2POWER.COM. DK2 Power will replace any damaged or missing parts free of charge. Please do not return to the store.
Step 2: Assemble the Handle
Assemble the handle first. Install with hardware that is supplied for the handle.
Step 3: Attach the Depth Control Handle
Attach the depth control handle. Slide the handle onto the mounting post and bolt together.
Step 4: Install the Trolley Wheel
Install the trolley wheel with the bolts supplied in the trolley wheel mounting holes.
Step 5: Install the Chain Drive Bar
Slide the chain drive bar onto the support as shown. The cap head bolts will be tightened later after the chain is installed.
Step 6: Install the Chain
- Place the chain on sprockets.
- Install chain plate with pins.
- Install chain plate joint.
- Bolt the blade holder on.
- Finish blade holder install.
- Tighten all bolts.
Step 7: Install Safety Bar
Install the safety bar with 2 bolts provided in the mounting holes.
Step 8: Install Auger Guard
Install the auger guard with bolts provided in the mounting holes.
Step 9: Engine Operation and Controls
Read the engine manual supplied with your unit for full engine operation, safety, and maintenance.
Control Identification:
- 1. ON/OFF KEY LOCK
- 2. GAS - USE MID GRADE OR HIGHER
- 3. CHOKE - LEFT IS ON / RIGHT IS OFF (RUN POSITION)
- 4. GAS ON/OFF SWITCH – LEFT IS OFF / RIGHT IS ON
- 5. THROTTLE - RABBIT FAST / TURTLE SLOW
- 6. PULL STARTER – PULL TIGHT - THEN PULL START
- 7. OIL – FILL TO MARK 10W30. WILL NOT START IF OIL IS LOW, HAS LOW OIL SHUTOFF PROTECTION. 2 YELLOW CAPS ARE OIL FILL CAPS. USE EITHER ONE TO FILL OIL.
Step 5 (Parts Diagram): Component Installation
Note: The following steps and diagrams refer to component installation and parts identification. Refer to the parts list for specific item numbers.
Diagram: An exploded view of the trencher assembly with numbered parts is provided, illustrating the placement of various components such as the engine, wheels, chain, blades, and handles.
Parts List:
ITEM | NAME | ITEM. | NAME. | ITEM.. | INAME.. | ITEM... | INΑΜΕ.... |
---|---|---|---|---|---|---|---|
1 | engine | 31 | key | 61 | cotter pin | 91 | tire |
2 | M8locknut | 32 | small sprocket | 62 | rocker | 92 | Axle sleeve |
3 | N/A | 33 | Mounted Bearing | 63 | handlebar grip | 93 | bearing adjuster |
4 | M8nut | 34 | Transmission shaft | 64 | M10x45bolt | 94 | bearing adjuster |
5 | spring washerø8 | 35 | bearing cap | 65 | latch | 95 | N/A |
6 | washerØ8*Ø16*1.6 | 36 | washerø10*ø20*2 | 66 | M10x60bolt | 96 | pin |
7 | adjustment sheet | 37 | spring washerØ10 | 67 | discharging sheet | 97 | spring |
8 | M6x25bolt | 38 | M10locknut | 68 | spacer1 | 98 | Threaded sleeve |
9 | washerØ6*ø12*1.2 | 39 | Shaft ring | 69 | M16nut | 99 | spring pin |
10 | platen1 | 40 | oil seal | 70 | chain frame | 100 | M8X45bolt |
11 | rubber tile1 | 41 | bearing spacer2 | 71 | M16x80bolt | 101 | lower handrail |
12 | M12locknut | 42 | roller bearing | 72 | M20x80bolt | 102 | top handrail |
13 | front wheel stand | 43 | rubber tile2 | 73 | M20locknut | 103 | adjusting wrench |
14 | front wheel | 44 | platen2 | 74 | dust cap | 104 | M16X50bolt |
15 | M12x120bolt | 45 | spring washerø6 | 75 | Bearing block | 105 | key switch |
16 | pulley | 46 | M6locknut | 76 | Hole retaining ring | 106 | spacer |
17 | clutch | 47 | frame | 77 | bearing | 107 | protect sheet |
18 | key | 48 | deep adjuster | 78 | standard sprocket | 108 | protect bar |
19 | M8x25bolt | 49 | O ring | 79 | right blade holder | 109 | Rotating shaft |
20 | engine spacer | 50 | outer shaft | 80 | left blade holder | 110 | Latch wire |
21 | M8x100bolt | 51 | shaft pin | 81 | middle blade holder | 111 | Wire harness |
22 | gear cover | 52 | link rod | 82 | Outer chain plate | 112 | handle |
23 | bolt | 53 | bearing spacer1 | 83 | pin | 113 | Throttle |
24 | washerØ8*Ø24*3 | 54 | Shaft ring | 84 | standard chain | 114 | long stay wire |
25 | Triangle belt | 55 | standard sprocket | 85 | blade | 115 | short stay wire |
26 | round nut | 56 | M10x45bolt | 86 | M8X20bolt | 116 | Wire connector |
27 | locker washer | 57 | key | 87 | shaft pin | 117 | protect plate |
28 | big sprocket | 58 | shaft | 88 | M20X1.5nut | 118 | M10X90bolt |
29 | chain | 59 | key | 89 | locker washer | 119 | drawbar |
30 | big pulley | 60 | adjusting lever | 90 | gear subplate | 120 | spring |
Operation Instructions
BEFORE TURNING KEY AND PULL STARTING ENGINE:
- Clear the area of all people and property that could be damaged. Think safety. Stones from the soil can be projectiles and can cause injury.
- Wear safety glasses, hearing protection, and gloves.
- Do not wear loose fitting clothes that could get stuck in the machine moving parts.
- Only trench soil and sand.
- Children should not operate this equipment.
- Stay alert of your surroundings and persons that could appear in the digger path while you are working.
- Never approach the auger or chain while running – turn the trencher OFF.
BEFORE YOU DIG: Have the area verified for any utilities in the ground, such as buried electrical lines, gas lines, etc.
Operation:
- Tip the unit back, lower the cutting chain to the desired depth. There are 5 levels set by the hand lever on the handle grip.
- Make sure the forward brake is lowered into the wheel brake gears. Loosen the center bolt in the brake bar to set the FORWARD brake system before digging. This will hold your trencher from moving forward while digging. The unit will roll free in reverse pull.
- Tighten the bolt to release the dual wheel brakes so your unit will roll freely for transportation.
PERFORMANCE OPERATION:
- Your trencher has quick change teeth. The digger points snap out by tapping with a hammer and replacements snap back into the socket. Use a block of wood when replacing the teeth. Never strike the cutting tips with a hammer.
- Lock your machine and remove the keys when not in use to protect the machine from unauthorized use.
All parts are available from DK2POWER at 702-331-5353.
Quick Start and Troubleshooting Guide
QUICK START SETUP
- Add 10W30 oil to the engine.
- Add gas.
- Safety check: area and use safety glasses, gloves, ear protection.
- Turn key on.
- Half throttle (choke optional for cold starts).
- Pull start the engine.
TRENCHING
- Set the forward wheel brake bar.
- Set chain to desired depth.
- Tip chain off the ground and pull start the engine.
- Throttle engine on highest speed.
- Lower trencher chain slowly into ground for first cut.
- Pull trencher backward as it trenches and the auger removes dirt.
TROUBLE SHOOTING
ENGINE WONT START
- Turn key on – check engine oil level - check gas level.
- Unplug key switch – if engine starts, replace the key switch.
- Follow your engine manual for further troubleshooting.
UNIT VIBRATES
- Check your chain for missing teeth or loose digger cleats.
- Check your chain and auger for obstructions.
- You may be into a big buried rock or tree root, so inspect the trench.
Warranty Information
PLEASE DO NOT RETURN TO THE STORE
YOU HAVE A 1 YEAR WARRANTY AND DK2 WILL REPLACE A DEFECTIVE PART FOR FREE
CALL US AT 702-331-5353 FOR FAST WARRANTY PARTS AND QUESTIONS
WHAT IS COVERED
DK2 Inc. warrants to the original purchaser of any DK2 product that it will be free and clear of manufacturing defects in workmanship and materials under normal use and service for a period of one (1) year from the date of the original purchase.
If within one (1) year from the original date of purchase this product fails due to defect in material or workmanship, Detail K2 will repair, replace, or supply any defective part at our option for DK2 trailer products. DK2 POWER outdoor power equipment is 1-year parts only warranty no labor.
Upon expiry of one (1) year, Detail K2 will have no further liability related to the product. Detail K2 does not authorize any party, including its authorized distributors or dealers, to offer any other warranty on behalf of Detail K2 Inc.
Engine Warranties:
- KOHLER ENGINES – KOHLER CH SERIES ENGINES COMMERCIAL 3 YR PARTS AND LABOR WARRANTY
- KOHLER ENGINES – KOHLER SH SERIES ENGINES RESIDENTIAL 2 YR PARTS AND LABOR WARRANTY (See your Kohler manual for specific warranty.)
- DIESEL TRACTORS – Chassis component parts only, no labor, ENGINES – 1 YR KOHLER WARRANTY
- 3PT EQUIPMENT – 1-YEAR parts only, Gearbox drive unit 3-year warranty parts only.
- DK2 POWER OUTDOOR EQUIPMENT – 1-Year parts only, no labor. 3-year commercial Kohler warranty.
THIS WARRANTY DOES NOT COVER OR APPLY TO:
- Damage to the product due to misuse, mishandling and abuse
- (b) Improper installation, maintenance and storage
- (c) Expendable parts such as nuts and bolts, pins and springs, wiring and switch components, hydraulic hoses and fittings, cutting teeth, cutting chains, cutting blades, throttles, belts and tires.
- (d) Normal wear and tear
- (e) Consequential damage & incidental damages such as damage to persons or property
PROCEDURE FOR OBTAINING AN RETURN AUTHORIZATION
Within the one (1) year warranty period, the purchaser of the product must notify DK2 of the claimed defect and provide proof of original purchase. At this time the validity of the claim will be determined, and if approved replacement parts will be issued.
A Return Goods Authorization Number (RGA) will be issued if approved for DK2 Automotive products. No returned product will be accepted under warranty unless accompanied by an RGA# issued by Detail K2 Inc.
RESOLUTION FOR A DEFECTIVE PRODUCT
DK2 POWER – Tractors, Chippers, Stump Grinders, Log Splitters, 3pt, and Outdoor Power Equipment. Call DK2 at 702-331-5353 in Las Vegas between 8am-4pm M-F Pacific Time.
DK2 Snow, Trailer, Rack and Winch Products. Call DK2 at 888-277-6960 in Burlington Canada between 8am-4pm M-F Eastern Time.