OKAI ES520 Electric Scooter - Instruction Manual

Thank you for purchasing an OKAI electric scooter. This manual provides essential information for safe and secure operation. Please read it carefully before riding and keep it for future reference. Sharing this manual with others who may use the scooter is also recommended.

1. Introduction

Welcome to the OKAI family. This user manual is designed to help you use your OKAI electric scooter safely and securely. Riding an electric scooter can be dangerous, so it's important to understand its operation. Keep this manual in a safe place for future reference. If you lend the scooter to someone else, ensure they also have access to this manual for safe operation.

Failure to follow the instructions in this manual may result in serious damage to the product. For clarity, the OKAI electric scooter will be referred to as the "Product" throughout this document.

The Product is an entertainment and sports tool, but may also be considered a means of transportation in public areas where permitted by local laws and regulations. As with any vehicle, there are inherent safety risks. Adhering to the instructions in this manual will help mitigate these risks and ensure compliance with traffic laws.

Be aware that even with proper operation, risks exist due to the actions of others or other vehicles. Maintain a safe speed, keep a safe distance from others, and be especially vigilant in unfamiliar areas. Always yield to pedestrians.

In regions without specific national standards or regulations for electric scooters, users must adhere to the safety requirements outlined in this manual. OKAI is not liable for any losses, injuries, disputes, or other adverse events resulting from violations of these guidelines.

Do not lend the scooter to individuals who cannot operate it safely. If lending to a friend, ensure they are taught proper operation and wear protective equipment.

Before each use, perform a basic inspection. Check for loose parts, battery performance, tire wear, unusual noises, or steering malfunctions. If any issues are found, stop using the product immediately.

2. Legal Purpose

The electric scooter is primarily an entertainment and sports tool. However, when used in public areas where permitted by law, it may also function as a means of transportation. Users must comply with all applicable national and provincial traffic laws and regulations.

Riding an electric scooter carries inherent risks, similar to cycling or walking. Increased speed leads to longer braking distances. Sudden braking on smooth surfaces can cause loss of control or falls. Always maintain a proper speed, a safe distance from others, and be alert to your surroundings, especially in unfamiliar environments.

Respect pedestrian right-of-way and avoid startling pedestrians, particularly children.

In areas lacking specific regulations, users must adhere to the safety requirements in this manual. OKAI is not responsible for any consequences arising from non-compliance.

Do not lend the scooter to inexperienced users. If lending, provide instruction and ensure the user wears protective gear.

Perform a pre-ride check: inspect for loose parts, battery life, tire wear, noises, and steering. Cease use if any issues are detected.

3. Safety Instructions

3-1. General Safety Instructions

Using this product can be dangerous. Learn to use it step-by-step and practice sufficiently. Follow all tips and warnings to reduce risks, though not all risks can be eliminated. Even with practice and expertise, loss of control, collisions, or falls may occur, leading to serious consequences.

FAILURE TO USE COMMON SENSE AND HEED THE ABOVE WARNINGS WILL INCREASE THE RISK OF SERIOUS INJURY OR EVEN DEATH, SO BE CAREFUL!

3-2. Battery Safety Instructions

3-3. Safety Instructions For Battery Charger

4. Product Data

4-1. Technical Data

Items Contents ES520 ES520A ES520B
Unfolding: Length, width, height 1183mm*520mm*1194mm 1183mm*520mm*1194mm 1183mm*520mm*1194mm
Folding: Length, width, height 1183mm*520mm*523mm 1183mm*520mm*523mm 1183mm*520mm*523mm
N.W. 16.9KG 16.9KG 16.9KG
Maximum Speed 25KM/H 20KM/H 25KM/H
Max. Range* 55km 55km 45km
Maximum Slope 24% 24% 24%
Applicable Terrain Pavement road Pavement road Pavement road
Operating Temperature -10~40°C -10~40°C -10~40°C
Storage Temperature -20~50°C -20~50°C -20~50°C
Water-proofing Level Finished product IP55 Finished product IP55 Finished product IP55
Charging Time <7H <7H <7H
Rated voltage 36V 36V 36V
Maximum Charging Current 2A 2A 2A
Battery parameters Battery Management System Overcharge/temperature/overdischarge/short circuit/over-current protection Overcharge/temperature/overdischarge/short circuit/over-current protection Overcharge/temperature/overdischarge/short circuit/over-current protection
Number of Batteries 1 PCS 1 PCS 1 PCS
Rated Capacity 13400mAh,482.4Wh 13400mAh,482.4Wh 10400mAh,374Wh
Max Torque 25N.m 25N.m 25N.m
Motor parameters Rated Voltage 36V 36V 36V
Rated Power 300W 300W 300W
Maximum Power 600W 600W 600W
Motor Control Mode FOC FOC FOC
Items Contents ES520 ES520A ES520B
Brake Braking Distance Less than 10m in case of double braking Less than 4.4m in case of double braking Less than 10m in case of double braking
Brake Mode The front wheel adopts electric brake, while the rear wheel adopts disc brake. The front wheel adopts electric brake, while the rear wheel adopts disc brake. The front wheel adopts electric brake, while the rear wheel adopts disc brake.
Tire Tire Size Front and rear wheel: 10in Front and rear wheel: 10in Front and rear wheel: 10in
Tire Material Vacuum Tire Vacuum Tire Vacuum Tire
Charger Output Power 84W 84W 84W
Input Voltage 100-240V 100-240V 100-240V
Output Voltage 42V 42V 42V
Output Current 2A 2A 2A
Rider Maximum Load 120KG 100KG 120KG
Recommended Age 14 years old above 14 years old above 14 years old above
Height Required 140-200cm 140-200cm 140-200cm
Features Riding Mode Non-zero start (front wheel driven) Non-zero start (front wheel driven) Non-zero start (front wheel driven)
Packaging Mode 1 set 1 set 1 set
Gross Weight 23.3KG 23.3KG 23.3KG
Packaging Frequency Band(s) 2.4000-2.4835GHz 2.4000-2.4835GHz 2.4000-2.4835GHz
Bluetooth Max.RF Power 20mW 20mW 20mW

* Specifications are subject to change without prior notice.

* Range: tested under the condition of full power, 75 kg load, 25 °C ambient temperature, driving at 60% of the maximum speed on the flat road.

4-2. Complete Electric Scooter And Parts List

The electric scooter consists of the following parts:

5. How to Use

5-1. Operation Steps For First Use

Follow these instructions for correct and safe initial use of the product.

  1. Open the package and take out the product manual, charger, and other accessories. Contents include: Quick guide *1, Product manual *1, Scooter *1, Charger *1, T-shaped wrench *1, Screw *5, Tyre valve extension pipe *1.
  2. Remove the fixed paper card, lift the stand tube, and securely lock the folding mechanism.
  3. Insert the scooter's head into the stand tube and align the screw holes. Tighten the screws.
  4. Remove the remaining fixed paper card and the scooter.
  5. Uncover the charging port's protective cover. Connect the charger to the scooter and plug it into a power source to charge and activate the scooter.
  6. Brake Handle: Squeeze the brake handle to engage both the disc brake and the electromagnetic brake. Press the throttle to accelerate.
  7. Power Button:
    • Press to turn the product on. Press and hold for approximately 3 seconds to turn it off.
    • Press to turn the headlight on/off when the product is on.
    • Press twice to switch between E gear (pedestrian mode, 5 km/h), L gear (long range mode, 15 km/h), and H gear (sport mode, 25 km/h). The display will show the selected gear.
    • Press five times to switch the speed unit (km/h or mph).

Gear Modes:

*The maximum speed in Germany is limited to 20 km/h.

Display Indicators:

Note: When the driving speed exceeds 28 km/h, the headlights and dashboard will flash to remind the user of overspeed.

Bell: Used to alert others.

Folding Hanging Ring: Used to secure the scooter by buckling into the rear fender hook when folded.

5-2. APP Support

Consumers are prohibited from tampering with or modifying the control unit, drive unit, or other parts of the power-assisting system using commercially available tools, equipment, or parts.

[QR Code for APP download]

5-3. Riding Preparation

Checklist:

Warning: Do not ride with one hand. Avoid stunts or tricks. Always wear shoes while riding.

Warning: Riding at a moderate speed conserves battery life. High speeds, frequent acceleration, braking, and idling will reduce mileage.

Warning: Avoid touching the brake components immediately after continuous braking, as they may be hot.

6. Explanation of Error Codes

Error number Error name Cause Method of removal
01E Over-current Protection The instantaneous output current of the controller exceeds the limit range (22A). Recovery when the controller's output current is less than 22A.
02E Undervoltage Protection Battery voltage is lower than 30±1V. 1. Fault clears automatically after charging. 2. Replace the battery.
03E Motor Phase Line Failed Short circuit of the motor phase line during unlocking. 1. Replace the motor. 2. Replace the controller.
04E Motor Shaft Lock Protection Motor shaft lock, short circuit, or drive failure. 1. Release the shaft lock state. 2. Replace the motor.
05E Upper MOS Tube Damaged The drive's upper bridge MOS tube is damaged or broken down. Replace the controller.
06E Lower MOS Tube Damaged The drive's lower bridge MOS tube is damaged or broken down. Replace the controller.
07E Motor Hall Failed Incorrect Hall wiring sequence or poor contact. 1. Check connection, re-plug. 2. Replace the motor.
08E Overheated Motor Motor temperature exceeds normal operating temperature. 1. Stop riding, cool down, and wait for automatic removal of the fault. 2. Replace the motor.
09E Handle Failed Handle Hall sensor failed or poor contact. 1. Check handle wiring, eliminate poor contact. 2. Replace the handle. 3. Loosen the handle.
10E Left Brake Handle Failed Left brake handle Hall sensor failed or poor contact. 1. Check brake handle wiring, eliminate poor contact. 2. Replace the left brake handle.
11E From the instrument to electronic control, central control failed Poor instrument communication connectors or devices. 1. Check instrument and central control harness connections, eliminate poor contact. 2. Replace the instrument.
12E Meter data receiving timeout failed Poor instrument communication connectors or devices. 1. Check instrument and central control harness connections, eliminate poor contact. 2. Replace the instrument. 3. Replace the controller.
13E Battery communication failed Damaged cable / faulty battery pack. 1. Check the wire. 2. Replace the battery.
15E Controller Firmware Lost Controller program upgrade failed. 1. Re-update the control program. 2. Replace the controller.
18E Handle not Returned Handle not returned or handle damaged when the product is turned on. 1. Return the handle. 2. Replace the handle. 3. Loosen the handle.
19E The Left brake handle not returned The left brake handle is not returned or damaged when the product is turned on. 1. Return the left brake handle. 2. Replace the left brake.

7. Maintenance, Cleaning and Care

7-1. Maintenance

Follow the maintenance SOP provided by OKAI for product and accessory maintenance. Contact the seller if maintenance is needed or if other issues arise. If the bearing is damaged, replace the front or rear wheel.

7-2. Cleaning

Warning: Do not immerse the product or battery charger in water or other liquids. Do not place them in running water, as this poses an electric shock risk.

Warning: Do not clean the product with a high-pressure washer.

7-3. Storage and Transportation

Warning: This product contains a built-in lithium battery. Lithium-ion batteries are considered dangerous goods and may be subject to transport regulations.

Note: If traveling by plane or other means, check with the transportation company regarding feasibility.

8. Disposal

This symbol indicates that the product should not be disposed of with household waste in the European Union. To prevent potential harm to the environment or human health from uncontrolled waste disposal, it is the user's responsibility to recycle this product to promote sustainable resource reuse. Contact the local recycling system or the product retailer for proper disposal. They can recycle the product in an environmentally friendly and safe manner.

Dispose of batteries according to environmental protection requirements. Do not mix batteries with regular garbage. Contact your local recycling system or the retailer where the product was purchased.

Packaging materials can be returned for recycling. Dispose of packaging materials in accordance with legal provisions. Information can be obtained from your local recycling system.

9. Symbols Explanation

DANGER: Indicates high risk. Failure to avoid can result in death or serious injury.

WARNING: Indicates medium risk. Failure to avoid can result in death or serious injury.

CAUTION: Indicates low risk. Failure to avoid can result in death or serious injury.

i (Information): Provides additional information and instructions about the product and its use.

CE Mark: Represents compliance with EU directives and regulations.

Read Manual: Please read the user manual carefully before using the product.

Polarity: Display of positive and negative electrodes.

Double Insulation: This product is a Class II protection product.

PPE: Wear personal protective equipment.

Single Person Use: The product can be used by only one person at a time.

Flat, Dry Road: The product can be used only on a flat and dry road.

No Alcohol/Drugs: Do not use this product after consuming alcohol, sedatives, or psychotropic drugs.

Minimum Age 14: Minimum age for using the product is 14.

Avoid Roads with Symbols: Do not use roads marked with these symbols.

Detachable Supply Unit: Indicates a detachable power supply unit.

10. Warranty Policy

Thank you for choosing OKAI. OKAI offers specific consumer warranty benefits in addition to local warranty policies. Under the consumer warranty, OKAI will repair, replace, or refund products used normally according to the customer guidelines. Normal wear and tear, force majeure, abuse, or user-caused damage are not covered. For detailed information on warranty benefits, please visit the official OKAI website: www.okai.co.

To claim warranty benefits, please contact the retailer from whom you purchased the product. For any issues, contact OKAI via the website or email at nihao@okai.co.

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