Tomos Youngst 'R Spare Parts Manuals
Model Series: A26BAC YOUNGST'R XL
© 2010 Tomos d.o.o., motoindustrija
Introduction and Model Information
Type-Model
| TYPE-MODEL | MODELS |
|---|---|
| 237385 A26BAC YOUNGST'R 45 -XL | B |
| 237390 A26DAC YOUNGST'R 25 –XL | C |
| 237395 A26DAC YOUNGST'R 20 –XL PEDAL | D |
Vin-nr. is denominated from 4 to 11. nr. for EU directive
Legend for Additionally Marked Parts
- a,b...: option (genuine parts)
- 1,2...: various parts, which have same part nr. as parts on group picture
- G: base coat (ground coat) painted parts
- L: color painted parts
- C: chromed parts
- M: optional parts (parts which are used for another type of motor vehicle)
- N: unprotected parts (plastic parts)
- P: parts used in case of need (not mandatory by Bill of Material-BOM)
- Z: Interchangeable parts (parts which could be used instead of listed parts in case listed ones are not on stock)
Painted Parts (Protected) Parts
241000LAK – color painted parts; please provide information of color
241000X91 – black painted parts; black-temperature resistant color
241000C51 - chromed - lights
Example for Change
01/00 do - parts was built on vehicle till januar 2000
11/01 od - parts we built on vehicle from november 2001
Color Information
| Colour code | Typ of protection | Colour | Colour tone | RAL similar | |
|---|---|---|---|---|---|
| LAK | all | all | ALL | ||
| GRU | basis | gray | gray | ||
| KOM | all | combin. | combin. | ||
| M71 | metal | silver | silver | standard | 9006 |
| S91 | normal | black | black | standard | 9017 |
| S92 | normal | black | black | mat | 9017 |
| S01 | normal | white | white | standard | 9003 |
| C51 | CROMED | BLU | Cr | LIGHT | |
| Z51 | ZINCED | BLU | Zn | LIGHT |
CRANKCASE, CYLINDER, PISTON
Diagram showing the exploded view of the crankcase, cylinder, and piston assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 237088 | ENGINE 45-XL | 1 | . | . | |
| 237049 | ENGINE 25-XL | . | 1 | . | |
| 237316 | ENGINE 20-XL | . | . | 1 | |
| 1 | 230982 | CRANKCASE-CPL (with parts 2-8,18,60,47 and bearings) | 1 | 1 | 1 |
| 2 | 222098 | CRANKCASE GASKET | 1 | 1 | 1 |
| 3 | 223440 | CENTERING BUSH 9,8X16 | 6 | 6 | 6 |
| 4 | 232971 | RIGHT COVER GASKET | 1 | 1 | 1 |
| 5 | 027264 | SCREW M6X10 | 1 | 1 | 1 |
| 6 | 230172 | SEAL RING A6X12 | 1 | 1 | 1 |
| 7 | 026311 | SCREW M8X10 | 2 | 2 | 2 |
| 8 | 230173 | SEAL RING A8X14 | 2 | 2 | 2 |
| 9 | 233718 | ELASTIC PIN 8x16 | 1 | 1 | 1 |
| 10 | 230966 | MAGNETO COVER BLACK | 1 | 1 | 1 |
| 11 | 200294 | RUBBER RING | 1 | 1 | 1 |
| 12 | 026593 | ALLEN SCREW M6X25 | 2 | 2 | 2 |
| 13 | 026636 | ALLEN SCREW M6X40 | 1 | 1 | 1 |
| 14 | 026041 | SCREW M8x1X90 | 2 | 2 | 2 |
| 15 | 026043 | SCREW M8x1X80 | 2 | 2 | 2 |
| 16 | 031933 | WASHER 8 | 5 | 5 | 5 |
| 17 | 030049 | NUT M8X1-SELFLOCKING | 4 | 4 | 4 |
| 18 | 205386SS | CYLINDER STUD BOLT M7X115 | 4 | 4 | 4 |
| 19 | 233714 | CYLINDER GASKET-0,4 mm | 2 | 2 | 2 |
| 20 | 229404 | CILINDER CPL (with part 26)-BLACK | 1 | 1 | 1 |
| 21 | 240632 | STUD BOLT | 2 | 2 | 2 |
| 22 | 223466 | CYLINDER HEAD | . | . | . |
| 22 | 229288 | CYLINDER HEAD | . | 1 | 1 |
| 23 | 044511 | SPARK PLUG (BOSNA- F75, BOSCH-W7AC,CHAMPION-L86) | 1 | 1 | 1 |
| 24 | 044828 | NUT M7 | 4 | 4 | 4 |
| 25 | 044154 | WASHER 7 | 4 | 4 | 4 |
| 26 | 227868 | PISTON 38,0 X 50 mm (with part 28-30) | 1 | 1 | 1 |
| 27 | 222041 | PISTON RING 38,0 mm | 2 | 2 | 2 |
| 28 | 207408 | WRIST PIN 12 mm | 1 | 1 | 1 |
| 29 | 233763 | SPRING CIRCLIP 12 mm | . | . | . |
| 29 | 032039 | SPRING CIRCLIP 12 mm | 2 | 2 | 2 |
| 30 | 227998 | CYLINDER HEAD GASKET | . | 1 | 1 |
| 31 | 026573 | ALLEN SCREW M6X25 | 14 | 14 | 14 |
| 32 | 026582 | ALLEN SCREW M6X65 | 1 | 1 | 1 |
| 33 | 230815 | INTAKE MAINFOLD (OIL PUMP) - 45 km/h | 1 | . | . |
| 33 | 230905 | INTAKE MAINFOLD (OIL PUMP) | . | 1 | 1 |
| 34 | 233715 | REED VALVE | 1 | 1 | 1 |
| 36 | 223748 | REED VALVE GASKET | 1 | 1 | 1 |
| 37 | 026686 | SCREW M5X20(ISO 7380) | 4 | 4 | 4 |
| 38 | 031931 | WASHER 5 | 4 | 4 | 4 |
| 40 | 230812 | BARRIER PIPE- UPPER | 1 | 1 | 1 |
| 41 | 230968 | BARRIER PIPE- BUTTOM | 1 | 1 | 1 |
| 42 | 230811 | RUBBER | 1 | 1 | 1 |
| 45 | 230792 | OIL PUMP COVER -PLASTIC | 1 | 1 | 1 |
| 46 | 027271 | SCREW M5X30 | 1 | 1 | 1 |
| 233560 | GASKET SET (A5-A) | 1 | 1 | 1 |
CRANKSHAFT, CLUTCH
Diagram showing the exploded view of the crankshaft and clutch assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 223421 | CRANKSHAFT - A35 | 1 | 1 | 1 |
| 2 | 035548 | NEEDLE BEARING 12X15X15 | 1 | 1 | 1 |
| 3 | 212957 | SHIM 0,10MM | 1 | 1 | 1 |
| 3 | 212958 | SHIM 0,15MM | 1 | 1 | 1 |
| 3 | 212959 | SHIM 0,20MM | 2 | 2 | 2 |
| 4 | 035070 | BALL BEARING 6203 C3 | 2 | 2 | 2 |
| 5 | 036555 | SEAL RING A17X35X7 | 1 | 1 | 1 |
| 6 | 223468 | THRUST WASHER 14X20X2 | 1 | 1 | 1 |
| 7 | 223470 | BEARING BUSH | 1 | 1 | 1 |
| 8 | 223423 | GEAR WITH DRUM CPL. - A35 | 1 | 1 | 1 |
| 9 | 035554 | ROLLER CLUTCH | 1 | 1 | 1 |
| 10 | 209073 | SHIM 0,30MM | 1 | 1 | 1 |
| 10 | 209119 | SHIM 0,50MM | 1 | 1 | 1 |
| 11 | 223432 | CLUTCH SEGMENT 1ST. GEAR | 3 | 3 | 3 |
| 11 | 223562 | CLUTCH SEGMENT 2ND. GEAR | 3 | 3 | 3 |
| 12 | 223434 | CLUTCH PIN | 6 | 6 | 6 |
| 13 | 223429 | CLUTCH HUB 1ST. GEAR | 1 | 1 | 1 |
| 14 | 209002 | SPRING PLATE | 1 | 1 | 1 |
| 15 | 209039 | BRAKE STRIP | 6 | 6 | 6 |
| 16 | 209013 | CLUTCH SPRING | 1 | 1 | 1 |
| 16 | 223769 | CLUTCH SPRING | 1 | 1 | 1 |
| 17 | 223435 | DRIVE GEAR (2.ND GEAR) | 1 | 1 | 1 |
| 18 | 223436 | CLUTCH CPL. 2.ND GEAR (REV | 1 | 1 | 1 |
| 18 | 227849 | CLUTCH CPL. 1ST. GEAR (REV | 1 | 1 | 1 |
| 19 | 032083 | CIRCLIP | 1 | 1 | 1 |
| 20 | 031848 | SPRING RING B10 | 1 | 1 | 1 |
| 20 | 031978 | THRUST WASHER B10 | 1 | 1 | 1 |
| 21 | 215487 | NUT M10X1 | 1 | 1 | 1 |
| 22 | 035202 | BALL BEARING 608 | 1 | 1 | 1 |
| 227459 | CONNECTING ROD CPL. (12MM) | . | . | . |
COUNTERSHAFT, MAINSHAFT
Diagram showing the exploded view of the countershaft and mainshaft assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 223458 | COUNTERSHAFT | 1 | 1 | 1 |
| 2 | 044835 | WOODRUFF KEY 5X5X12 | 1 | 1 | 1 |
| 3 | 035072 | BALL BEARING 6201 | 1 | 1 | 1 |
| 4 | 032077 | CIRCLIP | 1 | 1 | 1 |
| 5 | 223463 | CAGE | 1 | 1 | 1 |
| 6 | 209063 | ROLLER D5X8 | 8 | 8 | 8 |
| 7 | 222209 | CAGE | 1 | 1 | 1 |
| 8 | 223121 | COUNTERSHAFT SPRING | 1 | 1 | 1 |
| 9 | 035600 | BEARING BUSH | 1 | 1 | 1 |
| 10 | 227194 | 1ST. SPEED GEAR - A35 | 1 | 1 | 1 |
| 11 | 223461 | 2ND. SPEED GEAR - A35 | 1 | 1 | 1 |
| 12 | 209062 | PROTECTIVE WASHER | 1 | 1 | 1 |
| 13 | 200141 | NUT M14X1 | 1 | 1 | 1 |
| 14 | 223469 | THRUST WASHER 2,0MM | 1 | 1 | 1 |
| 15 | 209075 | SHIM 0,20MM | 1 | 1 | 1 |
| 15 | 209076 | SHIM 0,50MM | 1 | 1 | 1 |
| 16 | 035031 | BALL BEARING 6000 | 1 | 1 | 1 |
| 17 | 209078 | FRONT SPROCKET Z=26 | 1 | 1 | 1 |
| 18 | 209079 | PROTECTIVE WASHER | 1 | 1 | 1 |
| 19 | 209080 | NUT M22X1 | 1 | 1 | 1 |
| 20 | 209077 | DISTANCE BUSH | 1 | 1 | 1 |
| 21 | 036620 | SEALING RING A35X47X7 | 1 | 1 | 1 |
| 22 | 035037 | BALL BEARING 6006 | 1 | 1 | 1 |
| 23 | 223456 | DRIVE SHAFT CPL. - KICK | 1 | 1 | 1 |
| 24 | 035502 | NEEDLE BEARING SCE 109P | 1 | 1 | 1 |
| 25 | 035503 | NEEDLE BEARING SCE 108 | 1 | 1 | 1 |
| 30 | 033006 | O RING | 1 | 1 | 1 |
| 31 | 033007 | O RING | 1 | 1 | 1 |
STARTER MECHANISM -PEDAL
Diagram showing the exploded view of the pedal starter mechanism. Various components are numbered for identification.
| No. | Part No. | Denomination | D |
|---|---|---|---|
| 1 | 237269 | STARTER SHAFT-pedal | 1 |
| 2 | 205702 | THRUST WASHER | 1 |
| 3 | 209048 | BRAKE SPRING | 1 |
| 4 | 209047 | CLAW COLLAR | 1 |
| 5 | 217584 | CHAIN SPROCKET Z=25 | 1 |
| 6 | 217582 | CHAIN (32 ROLLERS) | 1 |
| 7 | 223448 | DISTANCE BUSH | 1 |
| 8 | 032073 | STARTERSHAFT RING 16 | 2 |
| 9 | 206391 | SHIM 0,50MM | 1 |
| 10 | 209087 | SHIM 0,02MM | 3 |
| 10 | 200175 | SHIM 0,50MM | 1 |
| 19 | 200185 | WASHER 7,4X14X2 | 2 |
| 20 | 031076 | NUT M7 | 2 |
| 21 | 230291 | PEDAL ARMS-par,black | 1 |
| 22 | 222655 | PEDAL-par | 1 |
| 23 | 206714 | PIN | 2 |
| 24 | 200266 | SEAL RING | 1 |
| 25 | 209224 | THRUST WASHER 1,0 mm | 1 |
| 26 | 209099 | SPRING | 1 |
| 27 | 209096 | CUP-bright | 1 |
| 28 | 237318 | DISTANCE TUBE | 1 |
STARTER MECHANISM- KICK
Diagram showing the exploded view of the kick starter mechanism. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C |
|---|---|---|---|---|
| 1 | 223447 | STARTER SHAFT | 1 | 1 |
| 2 | 205702 | THRUST WASHER | 1 | 1 |
| 3 | 209048 | BRAKE SPRING | 1 | 1 |
| 4 | 209047 | CLAW COLLAR | 1 | 1 |
| 5 | 217584 | CHAIN SPROCKET Z=25 | 1 | 1 |
| 6 | 217582 | CHAIN (32 ROLLERS) | 1 | 1 |
| 7 | 223448 | DISTANCE BUSH | 1 | 1 |
| 8 | 032073 | STARTERSHAFT RING 16 | 2 | 2 |
| 9 | 206391 | SHIM 0,50MM | 1 | 1 |
| 10 | 209087 | SHIM 0,02MM | 3 | 3 |
| 10 | 200175 | SHIM 0,50MM | 1 | 1 |
| 237189 | KICK START LEVER CPL. (with parts 11 to 20) | 1 | 1 | |
| 11 | 223473 | KICK START RETURN SPRING | 1 | 1 |
| 12 | 221406 | HUB | 1 | 1 |
| 13 | 221405 | KICK START LEVER | 1 | 1 |
| 15 | 260216 | THRUST BOLT | 1 | 1 |
| 16 | 260217 | KICKSTART SPRING | 1 | 1 |
| 17 | 202726 | KICKSTART PIN | 1 | 1 |
| 18 | 202723 | DISTANCE BUSH | 1 | 1 |
| 19 | 202727 | WASHER 7,4X14X2 | 1 | 1 |
| 20 | 031076 | NUT M7 | 1 | 1 |
MAGNETO ASSEMBLY, ELECTRIC STARTER
Diagram showing the exploded view of the magneto assembly and electric starter. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 233720 | MAGNETO ASSEMBLY CPL. (with parts 1- 4) | 1 | 1 | 1 |
| 1 | 243101 | FLYWHEEL | 1 | 1 | 1 |
| 2 | 243100 | BASE PLATE CPL. | 1 | 1 | 1 |
| 3 | 224196 | RUBBER INSERT PIECE | 1 | 1 | 1 |
| 4 | 243102 | PICK UP | 1 | 1 | 1 |
| 10 | 230916 | CLIP | 1 | 1 | 1 |
| 11 | 026657 | ALLEN SCREW M5x15 | 2 | 2 | 2 |
| 291346 | LOCTITE 243 | . | . | . | |
| 12 | 031508 | WASHER M5 | 2 | 2 | 2 |
| 13 | 200048 | ROLLER D3x4 | 1 | 1 | 1 |
| 14 | 229918 | WASHER d10,4 D 17,5 s 1,2 | 1 | 1 | 1 |
| 15 | 230813 | OIL PUMP NUT M10x1 | 1 | 1 | 1 |
| 16 | 233719 | DISTANCE TUBE | 2 | 2 | 2 |
| 17 | 236389 | SCREW FOR PICK UP | 2 | 2 | 2 |
| 20 | 237133 | ELECTRICAL STARTER 12v 170w | . | . | . |
| 21 | 237134 | STARTER GEAR | . | . | . |
| 22 | 026707 | SCREW M6x20 | . | . | . |
| 23 | 031845 | WASHER M6 | . | . | . |
| 24 | 232967 | GROUND WIRE | . | . | . |
| 30 | 233729 | ELECTRONIC | 1 | 1 | 1 |
| 31 | 044528 | SPARK PLUG CABLE (430mm) | m | m | m |
| 32 | 210175 | RUBBER PROTECTOR | 1 | 1 | 1 |
| 33 | 206116 | SPARK PLUG CAP | 1 | 1 | 1 |
| 34 | 026701 | SCREW M5x12 (ISO 7380) | 2 | 2 | 2 |
| 35 | 031508 | WASHER M5 | 2 | 2 | 2 |
OIL PUMP, OIL TANK
Diagram showing the exploded view of the oil pump and oil tank assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 217310 | OIL PUMP CPL. (with parts 2,3,4) | 1 | 1 | 1 |
| 2 | 217311 | BANJO | 1 | 1 | 1 |
| 3 | 217312 | BANJO BOLT | 1 | 1 | 1 |
| 4 | 044581 | SEALING WEASHER 6X12 | 2 | 2 | 2 |
| 5 | 026697 | SCREW M5X16 (ISO 7380) | 2 | 2 | 2 |
| 6 | 031867 | WASHER B5 | 2 | 2 | 2 |
| 7 | 227393 | SHIM 0,50mm | 1 | 1 | 1 |
| 8 | 217313 | FERRULE | 4 | 4 | 4 |
| 9 | 044472 | OIL LINE (320 mm) | m | m | m |
| 10 | 044472 | OIL LINE (250 mm) | m | m | m |
| 10 | 044472 | OIL LINE (530 mm) | m | m | m |
| 10 | 233116 | CONNETCING CLAMP | 1 | 1 | 1 |
| 11 | 236404 | OIL TANK | 1 | 1 | 1 |
| 12 | 236413 | OIL TANK CAP | 1 | 1 | 1 |
| 15 | 217319 | BANJO | 1 | 1 | 1 |
| 16 | 227499 | TRUBBER WASHER | 1 | 1 | 1 |
| 17 | 227498 | WASHER CUP | 1 | 1 | 1 |
| 18 | 031075 | NUT M6 | 1 | 1 | 1 |
| 19 | 236414 | OIL LEVEL SENZOR | 1 | 1 | 1 |
| 20 | 236711 | OIL TANK PROTECTOR | 1 | 1 | 1 |
CARBURATOR, INTAKE SILENCER
Diagram showing the exploded view of the carburetor and intake silencer assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 236212 | CARBURETOR | 1 | . | . |
| 1 | 236202 | CARBURETOR | 1 | 1 | 1 |
| 2 | 212465 | JET 51 | 1 | . | . |
| 2 | 222681 | JET 49 | 1 | 1 | 1 |
| 3 | 219589 | FLOAT VALVE | 1 | 1 | 1 |
| 4 | 219582 | FLOAT | 1 | 1 | 1 |
| 5 | 219593 | FLOAT PIN | 1 | 1 | 1 |
| 6 | 219594 | FLOAT CHAMBER GASKET | 1 | 1 | 1 |
| 7 | 219595 | FLOAT CHAMBER | 1 | 1 | 1 |
| 8 | 031930 | WASHER 4 | 1 | 1 | 1 |
| 9 | 027057 | SCREW M4X20 | 1 | 1 | 1 |
| 10 | 219580 | THROTTLE SLIDE | 1 | 1 | 1 |
| 11 | 219596 | CARBURATOR COVER CPL. with parts (12-15) | 1 | 1 | 1 |
| 12 | 219871 | PIN | 1 | 1 | 1 |
| 13 | 219872 | SPRING | 1 | 1 | 1 |
| 14 | 219873 | CHOKE LEVER | 1 | 1 | 1 |
| 15 | 219874 | RETURN SPRING | 1 | 1 | 1 |
| 16 | 219583 | CARBURATOR COVER GASKET | 1 | 1 | 1 |
| 17 | 219598 | SCREW M4X15 | 2 | 2 | 2 |
| 18 | 219626 | NUT | 1 | 1 | 1 |
| 19 | 219625 | ADJUSTING SCREW | 1 | 1 | 1 |
| 20 | 219624 | RUBBER BUSH | 1 | 1 | 1 |
| 21 | 219585 | FUEL FILTER | 1 | 1 | 1 |
| 22 | 219584 | FUEL CONNECTION LID | 1 | 1 | 1 |
| 23 | 219780 | SEAL RING | 1 | 1 | 1 |
| 24 | 026700 | SCREW M5X10 | 1 | 1 | 1 |
| 25 | 031075 | NUT M6 | 1 | 1 | 1 |
| 26 | 027083 | SCREW M6X30 | 1 | 1 | 1 |
| 27 | 219587 | ADJUSTING SCREW | 1 | 1 | 1 |
| 28 | 219588 | SPRING | 1 | 1 | 1 |
| 29 | 219590 | GASKET | 1 | 1 | 1 |
| 30 | 223026 | CHOKE LEVER | 1 | 1 | 1 |
| 31 | 219591 | RETURN SPRING | 1 | 1 | 1 |
| 32 | 219592 | SCREW | 1 | 1 | 1 |
| 33 | 223025 | LEVER | 1 | 1 | 1 |
| 34 | 223027 | CHOKE SPRING | 1 | 1 | 1 |
| 35 | 227328 | CHOKE LEVER | 1 | 1 | 1 |
| 36 | 219623 | CONNECTION | 1 | 1 | 1 |
| 37 | 031073 | NUT M4 | 1 | 1 | 1 |
| 38 | 031930 | WASHER 4 | 1 | 1 | 1 |
| 39 | 227326 | PLASTIC REDUCING BUSH | 1 | 1 | 1 |
| 40 | 227324 | SEALING RING | 1 | 1 | 1 |
| 41 | 219375 | CLAMP 60-65 | 1 | 1 | 1 |
| 42 | 219875 | CARBURATOR GASKET SET CPL. | 1 | 1 | 1 |
| 43 | 229769 | INTAKE SILENCER CPL. | 1 | . | . |
| 43 | 230069 | INTAKE SILENCER CPL. | 1 | 1 | 1 |
| 44 | 229704 | AIR FILTER (FOAM) | 1 | 1 | 1 |
| 45 | 229776 | FILTER COVER | 1 | 1 | 1 |
| 46 | 229702 | FILTER PIECE | 1 | 1 | 1 |
| 47 | 229703 | FILTER SUPPORT | 1 | 1 | 1 |
| 48 | 044438 | SHEET SCREW 4,2X19 | 3 | 3 | 3 |
| 49 | 230046 | SILENCER INSERT PIECE | 1 | 1 | . |
| 50 | 229705 | JUNCTION SLEEVE | 1 | 1 | 1 |
| 51 | 229706 | INSERT RUBBER | 1 | 1 | 1 |
EXHAUST, SEAT, COVERS
Diagram showing the exploded view of the exhaust system, seat, and covers. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 242083LAK | RNNING BOARD PAINTED RH | 1 | 1 | . |
| 1 | 242094LAK | RNNING BOARD PAINTED RH | 1 | 1 | . |
| 2 | 242084LAK | RUNNING BOARD PAINTED LH | 1 | 1 | 1 |
| 3 | 026696 | SCREW M6X50 (ISO 7380) | 1 | 1 | 1 |
| 4 | 232949 | DISTANCE TUBE | 1 | 1 | 1 |
| 5 | 026689 | SCREW M6X14 (ISO 7380) | 1 | 1 | 1 |
| 6 | 031925 | WASHER 6 | 2 | 2 | 2 |
| 7 | 229728 | RUBBER INSERT PIECE | 4 | 4 | 4 |
| 8 | 230853 | RH SIDE COVER SUPPORT | 1 | 1 | 1 |
| 9 | 208326 | DISTANCE TUBE (L=10,5MM) | 1 | 1 | 1 |
| 10 | 026692 | SCREW M6X25 (ISO 7380) | 1 | 1 | 1 |
| 11 | 031932 | WASHER 6 | 1 | 1 | 1 |
| 12 | 030040 | NUT M6-SELFLOCKING | 1 | 1 | 1 |
| 13 | 242313 | CONTROL CABLE COVER PAINTE | 1 | 1 | 1 |
| 14 | 044438 | SHEET SCREW 4,2X19 | 2 | 2 | 2 |
| 15 | 031930 | WASHER 4 | 2 | 2 | 2 |
| 16 | 229779 | CHAIN GUARD (BLACK) | 1 | 1 | 1 |
| 17 | 044422 | SHEET SCREW 4,8X13 | 2 | 2 | 2 |
| 18 | 031922 | WASHER 5 | 2 | 2 | 2 |
| 20 | 232554 | SEAT (with part 24) | 1 | 1 | . |
| 21 | 033534 | SCREW M8X55(ISO 6921) | 2 | 2 | 2 |
| 22 | 031933 | WASHER 8 | 2 | 2 | 2 |
| 23 | 031077 | NUT M8 | 2 | 2 | 2 |
| 24 | 232555 | BAG | 1 | 1 | . |
| 25 | 232554 | SEAT | 1 | . | . |
| 26 | 242310S92 | SEAT HOLDER | 1 | . | . |
| 27 | 026706 | SCREW | 4 | . | . |
| 28 | 031932 | WASHER 6 | 4 | . | . |
| 30 | 233724 | EXHAUST SILENCER | . | . | . |
| 30 | 236213 | EXHAUST SILENCER | 1 | 1 | 1 |
| 30 | 236203 | EXHAUST SILENCER | . | . | . |
| 34 | 227149 | EXHAUST GASKET | 1 | 1 | 1 |
| 35 | 031845 | SPRING RING B6 | 2 | 2 | 2 |
| 36 | 030020 | SCREW M5X30 | 2 | 2 | 2 |
| 37 | 026704 | SCREW M8X20 (ISO 7380) | 2 | 2 | 2 |
| 38 | 031510 | WASHER 8 | 4 | 4 | 4 |
| 39 | 030041 | NUT M8-SELFLOCKING | 2 | 2 | 2 |
| 026705 | SCREW | 2 | 2 | 2 | |
| 031509 | WASHER 6 | 2 | 2 | 2 | |
| 242153S91 | EXHAUST SHIELD | 1 | 1 | 1 |
DECALS
Diagram showing the exploded view of decals. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 236349 | DECAL YOUNGST'R CPL. | 1 | 1 | 1 | |
| 222839 | DECAL RES'ON'OFF | 1 | 1 | 1 |
MUDGUARDS
Diagram showing the exploded view of the mudguards. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 242280LAK | FRONT MUDGUARD | 1 | 1 | 1 |
| 2 | 033511 | SCREW M6X12 (ISO 7380) | 4 | 4 | 4 |
| 3 | 031509 | WASHER 6 | 4 | 4 | 4 |
| 10 | 242189LAK | REAR MUDGUARD-FRAME | 1 | 1 | 1 |
| 11 | 026706 | SCREW M6X12 (ISO7380) | 5 | 5 | 5 |
| 12 | 031509 | WASHER A6,4 | 5 | 5 | 5 |
| 13 | 030040 | NUT M6 SELFLOCKING | 5 | 5 | 5 |
| 15 | 236393 | CABLE HOLDER | 2 | 2 | 2 |
| 16 | 232807 | SCREW PT KA30X10 | 2 | 2 | 2 |
| 20 | 236316 | REAR MUDGUARD | 1 | 1 | 1 |
| 21 | 236319 | REAR MUDGUARD HOLDER | 1 | 1 | 1 |
| 22 | 026704 | SCREW M8X20 (ISO7380) | 3 | 3 | 3 |
| 23 | 031926 | WASHER 8,4 | 6 | 6 | 6 |
| 24 | 030041 | NUT M8 SELFLOCKING | 3 | 3 | 3 |
| 30 | 236317 | MIDLE MUDGUARD | 1 | 1 | 1 |
| 31 | 031509 | WASHER A6,4 | 1 | 1 | 1 |
| 32 | 030040 | NUT M6 SELFLOCKING | 1 | 1 | 1 |
| 41 | 233122 | RECLECTOR RED WITH PROTECTIVE RING | 1 | 1 | 1 |
| 45 | 234656 | MUD FLAP | 1 | 1 | 1 |
| 47 | 234664 | PLASTIC SCREW | 2 | 2 | 2 |
FRAME, REAR FORK, CENTRAL STAND
Diagram showing the exploded view of the frame, rear fork, and central stand assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 242319 | FRAME | 1 | 1 | 1 |
| 2 | 209141 | BEARING BUSH | 2 | 2 | 2 |
| 3 | 213953 | FUEL TANK CAP | 1 | 1 | 1 |
| 4 | 233727 | FUEL FEED TAP | 1 | 1 | 1 |
| 5 | 044531 | FUEL TUBE 0,1m | m | m | m |
| 6 | 224056 | SPRING CLAMP 8 | 2 | 2 | 2 |
| 7 | 232549 | RELEASE VALVE | 1 | 1 | 1 |
| 8 | 232553 | SEALING WASHER | 1 | 1 | 1 |
| 9 | 242160S91 | CENTRAL STAND | 1 | 1 | 1 |
| 10 | 200609 | SPRING | 1 | 1 | 1 |
| 11 | 209143 | SPRING SUPPORT | 1 | 1 | 1 |
| 12 | 026041 | SCREW M8x1X70 | 1 | 1 | 1 |
| 13 | 031933 | WASHER 8 | 1 | 1 | 1 |
| 14 | 030049 | NUT M8x1 SELFLOCKING | 1 | 1 | 1 |
| 15 | 242158LAK | REAR FORK | 1 | 1 | 1 |
| 16 | 209144 | DISTANCE BUSH | 1 | 1 | 1 |
| 17 | 026083 | SCREW M12x1,25X120 | 1 | 1 | 1 |
| 18 | 031935 | WASHER 13-140HV | 1 | 1 | 1 |
| 19 | 030051 | NUT M12x1,25 SELFLOCKING | 1 | 1 | 1 |
| 20 | 236318 | SHOCK ABSORBER-RED | 1 | 1 | 1 |
| 21 | 033545 | SCREW M10X45 (DIN 6921) | 2 | 2 | 2 |
| 22 | 030042 | NUT M10 SELFLOCKING | 2 | 2 | 2 |
| 23 | 242198S91 | BRACKET SUPPORT | 1 | 1 | . |
| 24 | 217174 | FOOT SUPPORT CPL (with parts 24, 25) | 2 | 2 | . |
| 24 | 206109 | FOOT SUPPORT | 2 | 2 | . |
| 25 | 202881 | FOOT SUPPORT RUBBER | 2 | 2 | . |
| 26 | 026698 | SCREW M10X25 (ISO 7380) | 2 | 2 | . |
| 27 | 031848 | WASHER B10 | 2 | 2 | . |
| 30 | 236315 | CHAIN GUIDE | 1 | 1 | 1 |
| 31 | 233582 | CHAIN GUIDE HOLDER | 1 | 1 | 1 |
| 32 | 026700 | SCREW M5X10 (ISO7380) | 1 | 1 | 1 |
| 41 | 236608 | FUEL FILTER | 1 | 1 | 1 |
| 54 | 237224 | RELAY PROTECTOR | 1 | 1 | 1 |
| 55 | 237214 | MUD PROTECTOR | 1 | 1 | 1 |
FRONT FORK
Diagram showing the exploded view of the front fork assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 236951 | FRONT FORK CPL. grund (with parts 1 to 21 and 27) | 1 | 1 | 1 | |
| 1 | 243184 | RH FRONT FORK SILVER | 1 | 1 | 1 |
| 2 | 243185 | LH FRONT FORK SILVER | 1 | 1 | 1 |
| 4 | 243179 | SEAL RING | 2 | 2 | 2 |
| 5 | 243195 | OIL SEAL RING | 2 | 2 | 2 |
| 12 | 232968 | CABLE GUIDE | 2 | 2 | 2 |
| 13 | 243197 | FORK LUG grund | 1 | 1 | 1 |
| 14 | 026683 | SCREW M8X45 | 4 | 4 | 4 |
| 15 | 031077 | NUT M8 | 4 | 4 | 4 |
| 16 | 243196 | UPPER YOKE GRUND | 1 | 1 | 1 |
| 17 | 243198 | HANDLEBAR CARRIER grund | 1 | 1 | 1 |
| 18 | 026646 | SCREW M6X45 | 4 | 4 | 4 |
| 19 | 031075 | NUT M6 | 4 | 4 | 4 |
| 20 | 219349 | CROWN NUT | 1 | 1 | 1 |
| 230741 | BEARING SET (with parts 21-30) | 1 | 1 | 1 | |
| 21 | 200714 | STEERING BEARING CONE | 1 | 1 | 1 |
| 23 | 200714 | STEERING BEARING CONE | 1 | 1 | 1 |
| 24 | 200715 | COVER (BRIGHT) | 1 | 1 | 1 |
| 25 | 200717 | GROOVED NUT | 1 | 1 | 1 |
| 26 | 222848 | WASHER (S= 2MM) | 1 | 1 | 1 |
| 27 | 206701 | WASHER (S= 0,7MM) | 1 | 1 | 1 |
| 28 | 044535 | BALL BEARING 5 | 42 | 42 | 42 |
| 29 | 223155 | STEERING BEARING CUP (TOP) | 1 | 1 | 1 |
| 30 | 223157 | STEERING BEARING CUP (BOTTOM) | 1 | 1 | 1 |
| 31 | 242194LAK | LAMP HOLDER | 2 | 2 | 2 |
| 32 | 033514 | SCREW M6X25 | 2 | 2 | 2 |
| 33 | 031509 | WASHER A6,4 | 2 | 2 | 2 |
| 34 | 033591 | NUT M6 | 2 | 2 | 2 |
| 35 | 227121 | FRONT SIDE REFLECTOR | 2 | 2 | 2 |
| 40 | 236470 | SET OF LOCKS (with parts 41-43) | 1 | 1 | 1 |
| 41 | 232891 | KEY (must to notify number) | 1 | 1 | 1 |
| 42 | 233198 | FRONT FORKS LOCK (with part 41) | 1 | 1 | 1 |
| 43 | 232896 | IGNITION LOCK (with part 41) | . | . | . |
GRIPS, CABLES
Diagram showing the exploded view of grips and cables. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 236479 | HYDRAULIC BRAKE CPL. (with parts 2 to 7) | 1 | 1 | 1 |
| 3 | 243602 | BRAKE LEVER RH | 1 | 1 | 1 |
| 4 | 243137 | CALIPER (with part 5) | 1 | 1 | 1 |
| 5 | 243604 | BRAKE PAD | 2 | 2 | 2 |
| 6 | 243603 | SCREW | 2 | 2 | 2 |
| 7 | 243605 | SEAL RING | 1 | 1 | 1 |
| 8 | 243606 | LINE | 1 | 1 | 1 |
| 236382 | BRAKE BUSH | 2 | 2 | 2 | |
| 025234 | SCREW M8X35 | 1 | 1 | 1 | |
| 236382 | BRAKE BUSH | 2 | 2 | 2 | |
| 025397 | SCREW M8X60 | 1 | 1 | 1 | |
| 236989 | LEVER CPL | 1 | 1 | 1 | |
| 10 | 243242 | HOUSING | 1 | 1 | 1 |
| 11 | 243244 | BRAKE LEVER | 1 | 1 | 1 |
| 12 | 243245 | SPRING | 1 | 1 | 1 |
| 13 | 243247 | HOUSING HOLDER | 2 | 2 | 2 |
| 14 | 026700 | SCREW M5X10 | 4 | 4 | 4 |
| 20 | 243246 | LEVER GRIP | 1 | 1 | 1 |
| 30 | 233728 | THROTTLE CABLE | 1 | 1 | 1 |
| 31 | 026700 | SCREW M5X10 | 1 | 1 | 1 |
| 33 | 232758 | BRAKE CABLE REAR | 1 | 1 | 1 |
| 241099 | GRIP CPL | 1 | 1 | 1 |
HANDLEBAR, SPEEDOMETER, MIRROR
Diagram showing the exploded view of the handlebar, speedometer, and mirror assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 234355 | SPEEDOMETER- km/h (with parts 2-3) | 1 | 1 | 1 |
| 2 | 213993 | BULB 12V 2W BA7S | 1 | 1 | 1 |
| 3 | 234389 | BULB HOLDER | 1 | 1 | 1 |
| 4 | 234357 | SPEEDOMETER HOLDER | 1 | 1 | 1 |
| 6 | 217664 | SPEEDOMETER CABLE OS L=780 mm | 1 | 1 | 1 |
| 10 | 242098C51 | SPEEDOMETER HOUSING | 1 | 1 | 1 |
| 11 | 242081C51 | SPEEDOMETER HOUSING BOTTOM | 1 | 1 | 1 |
| 12 | 242082C51 | SPEEDOMETER HOUSING HOLDER | 1 | 1 | 1 |
| 13 | 232799 | SCREW*PT*KA50X25 | 2 | 2 | 2 |
| 15 | 236729 | SPEEDOMETER WIRING (with parts 16 and 17) | . | . | . |
| 15 | 237058 | SPEEDOMETER WIRING (with parts 16 and 17) | 1 | 1 | 1 |
| 16 | 232763 | BULB 12V 1,2W -W2x4,6d | 2 | 2 | 2 |
| 17 | 227497 | BULB HOLDER | 2 | 2 | 2 |
| 40 | 242042C51 | HANDLEBAR | 1 | 1 | 1 |
| 50 | 236968 | LH MIRROR-CHROME | 1 | 1 | 1 |
FRONT WHEEL
Diagram showing the exploded view of the front wheel assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 242260LAK | FRONT WHEEL | 1 | 1 | 1 |
| 2 | 044225 | BEARING 12X32X10(6201-2Z) | 2 | 2 | 2 |
| 3 | 236424 | SCREW FOR DISC 'YA | 3 | 3 | 3 |
| 10 | 236736 | WHEEL SET ( with parts 2, 11 in 21) | 1 | 1 | 1 |
| 11 | 236425 | BRAKE DISC 190 | 1 | 1 | 1 |
| 12 | 236429 | FRONT WHEEL AXLE M12X1 | 1 | 1 | 1 |
| 13 | 236427 | DISTANCE TUBE'D18/12L75,7 | 1 | 1 | 1 |
| 14 | 236428 | DISTANCE TUBE'D24/12L19,4 | 1 | 1 | 1 |
| 15 | 243183 | DISTANCE BUSH 18x13x75,7 | 1 | 1 | 1 |
| 20 | 236326 | TYRE'120/70-12 TUBELESS | 1 | 1 | 1 |
| 21 | 236327 | VALVE TUBELESS (2 pcs in set 236736) | 1 | 1 | 1 |
| 30 | 236328 | SPEEDOMETER DRIVE'YA-12 | 1 | 1 | 1 |
REAR WHEEL
Diagram showing the exploded view of the rear wheel assembly. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 242159LAK | REAR WHEEL HOLDER | 1 | 1 | 1 |
| 2 | 209212 | CHAIN TENSIONER | 1 | 1 | 1 |
| 3 | 25578 | SCREW M10X80 (DIN931) | 2 | 2 | 2 |
| 4 | 30042 | NUT M10-5 ZN5GLCB SELFLOCKING | 2 | 2 | 2 |
| 5 | 31513 | WASHER A10,5 | 2 | 2 | 2 |
| 10 | 242261LAK | REAR WHEEL | 1 | 1 | 1 |
| 11 | 236341 | REAR WHEEL AXLE'YA | 1 | 1 | 1 |
| 12 | 35151 | BEARING 6204-2RSR 20X47X14 | 2 | 2 | 2 |
| 13 | 236343 | DISTANCE TUBE D25x2L37 | 1 | 1 | 1 |
| 14 | 236344 | WASHER d24,5D30s2 | 1 | 1 | 1 |
| 15 | 44158 | WASHER A17 | 1 | 1 | 1 |
| 16 | 30052 | NUT M16x1,5 SELFLOCKING | 1 | 1 | 1 |
| 17 | 209078 | SPOCKET Z26-Gd25 | . | . | . |
| 17 | 236345 | SPOCKET Z20-Gd25 | 1 | . | . |
| 17 | 236381 | SPOCKET Z31-Gd25 | 1 | . | . |
| 17 | 237331 | SPOCKET Z37-Gd25 | 1 | . | . |
| 18 | 209079 | PROTECTIVE PLATE | 1 | 1 | 1 |
| 19 | 209080 | NUT M22X1 H8-S30 | 1 | 1 | 1 |
| 20 | 236346 | BRAKE SHOE YA-CPL | 1 | 1 | 1 |
| 21 | 236347 | SPACE BRAKE CAM | 1 | 1 | 1 |
| 22 | 229684 | BRAKE LEVER | 1 | 1 | 1 |
| 23 | 222581 | BOLT | 1 | 1 | 1 |
| 24 | 31509 | WASHER A6,4 | 2 | 2 | 2 |
| 25 | 31075 | NUT M6 | 2 | 2 | 2 |
| 26 | 236348 | AXLE | 1 | 1 | 1 |
| 27 | 31933 | WASHER A8,4 | 1 | 1 | 1 |
| 28 | 30041 | NUT M8-5 SELFLOCKING | 1 | 1 | 1 |
| 29 | 227114 | CONTROL CAP | 1 | 1 | 1 |
| 30 | 236326 | TYRE 120/70-12 TUBELESS | 1 | 1 | 1 |
| 31 | 236327 | VALVE TUBELESS | 1 | 1 | 1 |
| 32 | 209877 | SPRING | 1 | 1 | 1 |
| 33 | 230439 | ADJUSTMENT SCREW M6X20 | 1 | 1 | 1 |
| 40 | 236493 | CHAIN 98 (with part 41) | . | . | . |
| 40 | 205348 | CHAIN 95 (with part 41) | 1 | . | . |
| 40 | 213151 | CHAIN 100 (with part 41) | 1 | . | . |
| 40 | 213151 | CHAIN 100 (with part 41) | 1 | . | . |
| 41 | 232996 | CHAIN WASHER LINK | 1 | 1 | 1 |
ELECTRIC PARTS
Diagram showing the exploded view of electric parts. Various components are numbered for identification.
| No. | Part No. | Denomination | B | C | D |
|---|---|---|---|---|---|
| 1 | 232720 | HEADLAMP (with parts 2-6) | 1 | 1 | 1 |
| 2 | 232941 | HEADLAMP INSERT PIECE | 1 | 1 | 1 |
| 3 | 232942 | BULB 12V 35/35W BA 20D | 1 | 1 | 1 |
| 4 | 044692 | BULB 12V 5W S8.5 | 1 | 1 | 1 |
| 5 | 232943 | HORN HOLDER | 1 | 1 | 1 |
| 6 | 232944 | CLAMP | 1 | 1 | 1 |
| 7 | 044427 | SCREW ST 2,9X32 | 3 | 3 | 3 |
| 8 | 033530 | SCREW M8X35 (DIN 6921) | 2 | 2 | 2 |
| 9 | 031933 | WASHER 8 | 2 | 2 | 2 |
| 11 | 236557 | DISTANCE TUBE | 2 | 2 | 2 |
| 16 | 237129 | SWITCH RIGHT WITH CABLE | 1 | 1 | 1 |
| 17 | 237130 | SWITCH LEFT WITH CABLE | 1 | 1 | 1 |
| 18 | 232859 | SCREW M5X22 black | 4 | 4 | 4 |
| 236977 | CABLE WEB FRONT | 1 | 1 | . | |
| 241091 | CABLE WEB MIDDLE | 1 | 1 | 1 | |
| 236978 | CABLE WEB REAR | 1 | 1 | 1 | |
| 236979 | CABLE WEB FOR REGULATOR | 1 | 1 | 1 | |
| 22 | 232918 | NUT FOR IGNITION LOCK | . | . | . |
| 23 | 232721 | REAR LIGHT (with part 24) | 1 | 1 | 1 |
| 232948 | REAR LIGHT GLASS | 1 | 1 | 1 | |
| 24 | 044681 | BULB 12V 21/5W BAY 15D | 1 | 1 | 1 |
| 25 | 044416 | SCREW ST 4,2x38 | 2 | 2 | 2 |
| 27 | 236704 | HORN | . | . | . |
| 27 | 237179 | HORN | 1 | 1 | . |
| 28 | 236756 | HORN CAP-chrome | . | . | . |
| 30 | 026706 | SCREW M6X12(ISO 7380) | 2 | 2 | 2 |
| 31 | 031509 | WASHER 6 | 2 | 2 | 2 |
| 34 | 236854 | WINKER F.R./R.L. (with part 37) | . | . | . |
| 34 | 236855 | WINKER F.L./R.R. (with part 37) | . | . | . |
| 37 | 044689 | BULB12V 10W | . | . | . |
| 39 | 027242 | SCREW M5X12 (ISO 7380) | . | . | . |
| 40 | 031922 | WASHER 5 | . | . | . |
| 41 | 030048 | NUT M5 SELFLOCKING | . | . | . |
| 45 | 222428 | WINKER RELAY | . | . | . |
| 46 | 222422 | WINKER RELAY HOLDER | . | . | . |
| 49 | 206489 | WASHER FOR IGNITION LOCK | . | . | . |
| 50 | 230844 | WOLTAGE REGULATOR | . | . | . |
| 50 | 236733 | WOLTAGE REGULATOR | 1 | 1 | 1 |
| 51 | 026689 | SCREW M6X14 (ISO 7380) | . | . | . |
| 52 | 031845 | WASHER B6 | . | . | . |
| 60 | 230888 | BATTERY | . | . | . |
| 61 | 230886 | TERMINAL CAP | . | . | . |
| 62 | 230883 | FUSE | . | . | . |
| 63 | 230884 | FUSE HOUSING | . | . | . |
| 64 | 230843 | STARTING RELAY 70A | . | . | . |
| 65 | 236403 | BATTERY HOLDER | . | . | . |
