Tomos Flexer 25 Spare Parts Catalog
Model: 236820 A24D FLEXER 25
Copyright © 2012 Tomos d.o.o., motoindustrija
Document Overview and Legends
This catalog provides a detailed breakdown of spare parts for the Tomos Flexer 25 motorcycle. It includes exploded view diagrams and a comprehensive list of components with their respective part numbers, descriptions, and quantities.
Key Information
- Type-Model: 236820 A24D FLEXER 25
- VIN Range (EU Directive): Denominated from 4 to 11.
Legend for Additionally Marked Parts
The following codes may appear next to part numbers:
- a,b...: Option (genuine parts)
- 1,2...: Various parts, which have the same part number as parts on the group picture.
- G: Base coat (ground coat) painted parts.
- L: Color painted parts.
- C: Chromed parts.
- M: Optional parts (used for another type of motor vehicle).
- N: Unprotected parts (plastic parts).
- P: Parts used in case of need (not mandatory by Bill of Material-BOM).
- Z: Interchangeable parts (could be used instead of listed parts if unavailable).
Painted Parts (Protected) Parts
- 241000LAK: Color painted parts; please provide information of color.
- 241000X91: Black painted parts; black-temperature resistant color.
- 241000C51: Chromed - lights.
Example for Change
- 01/00 do: Parts were built on the vehicle until January 2000.
- 11/01 od: Parts were built on the vehicle from November 2001.
Color Codes and RAL Similarities
| Colour Code | Typ of Protection | Colour | Colour Tone | RAL Similar | |
|---|---|---|---|---|---|
| LAK | all | all | ALL | ||
| GRU | basis | gray | gray | ||
| KOM | all | combin. | combin. | ||
| M71 | metal | silver | silver | standard | 9006 |
| S91 | normal | black | black | standard | 9017 |
| S92 | normal | black | black | mat | 9017 |
| S01 | normal | white | white | standard | 9003 |
| C51 | CROMED | BLU | Cr | LIGHT | |
| Z51 | ZINCED | BLU | Zn | LIGHT |
1. Engine Crankcase, Cylinder, Piston (OKROVI MOTORJA,VALJ,BAT)
Diagram showing the engine crankcase, cylinder, piston, crankshaft, and related components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 237083 | MOTOR-D (25 km/h) | 1 |
| 1 | 237070 | MOTOR KINETIC | 1 |
| 2 | 236540 | CRANKCASE (right, left) and cover (right) - black finished | 1 |
| 3 | 222098 | CRANKCASE GASKET | 1 |
| 4 | 223440 | CENTRING BUSH 9.8X16 | 6 |
| 5 | 232971 | RIGHT COVER GASKET | 1 |
| 6 | 027264 | BOLT M6X10 | 1 |
| 7 | 230172 | SEAL WASHER 6X12 (copper) | 1 |
| 8 | 026311 | BOLT M8X10 | 2 |
| 9 | 230173 | SEAL WASHER 8X14 (copper) | 2 |
| 10 | 230917 | RUBBER BUSH | 1 |
| 11 | 236999 | MAGNETO COVER - black plastic | 1 |
| 11 | M 230966 | MAGNETO COVER - silver (with part 48) | 1 |
| 12 | 200294 | RUBBER RING | 1 |
| 13 | 026573 | BOLT M6X35 (IMBUS) | 2 |
| 14 | 026636 | BOLT M6X40 (IMBUS) | 1 |
| 15 | 026041 | BOLT M8x1X70 | 2 |
| 16 | 026043 | BOLT M8x1X80 | 2 |
| 17 | 031933 | WASHER 8 | 5 |
| 18 | 205386 | STOP BOLT | 4 |
| 19 | 233714 | CYLINDER GASKET - 0.4 mm | 1 |
| 20 | 229404 | CYLINDER ASSEMBLY - D (with piston 26) - black | 1 |
| 21 | 208201 | STOP BOLT | 2 |
| 22 | 229288 | CYLINDER HEAD - D - black | 1 |
| 22 | X 227998 | CYLINDER HEAD GASKET (1.0mm aluminum) | 1 |
| 23 | 044511 | SPARK PLUG (BOSNA- F75, BOSCH-W7AC, CHAMPION-L86) | 1 |
| 24 | 031076 | NUT M7 | 4 |
| 25 | 044154 | WASHER 7 | 4 |
| 26 | 2 227868 | PISTON 38.0 X 50 mm (with parts 28-30) | 1 |
| 26 | Z 227848 | PISTON 38.5 X 50 mm (with parts 28-30) | 1 |
| 27 | 222041 | PISTON RING 38.0 mm | 2 |
| 27 | Z 227758 | PISTON RING 38.5 mm | 2 |
| 28 | 207408 | PISTON PIN 12mm | 1 |
| 29 | 032039 | CIRCLIP 12 | 2 |
| 31 | 026573 | BOLT M6X25 (IMBUS) | 14 |
| 32 | 026582 | BOLT M6X65 (IMBUS) | 1 |
| 33 | 222238 | LAMELLAR VALVE | 1 |
| 34 | 223748 | LAMELLAR VALVE GASKET | 1 |
| 35 | 230045 | AIR INTAKE HOSE - D - standard | 1 |
| 36 | 031931 | WASHER 5 | 4 |
| 37 | 026686 | BOLT M5X20 (ISO 7380) | 4 |
| 37 | X 227339 | BOLT (HOMOLOGATION) | 4 |
| 40 | 1 230812 | PIPE BRACKET UPPER | 1 |
| 41 | 2 230968 | PIPE BRACKET LOWER | 1 |
| 42 | 230917 | RUBBER BUSH - plug | 1 |
| 45 | 233411 | MAGNETO COVER - BLACK | 1 |
| 46 | 233368 | BOLT PT-KA30X14 | 2 |
| 50 | 242256Z51 | ENGINE CRANKCASE COVER | 1 |
| 51 | 026705 | BOLT M6X10 (ISO 7380) | 2 |
| 52 | 031845 | WASHER B6 | 2 |
| 233560 | GASKET SET (A5-A) |
2. Crankshaft, Clutch (MOTORNA GRED,SKLOPKA)
Diagram showing the crankshaft, clutch assembly, and related components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 223421 | CRANKSHAFT | 1 |
| 2 | 227459 | CONNECTING ROD ASSEMBLY - RD (upper and lower needle bearing and crank pin) | 1 |
| 3 | 035548 | NEEDLE BEARING 12X15X15 | 1 |
| 3 | Z 035549 | NEEDLE BEARING 12X15X15 (larger clearance) | 1 |
| 4 | P 212959 | THRUST WASHER 0.20mm - as required | 2 |
| 4 | P 212958 | THRUST WASHER 0.15mm - as required | 1 |
| 4 | P 212957 | THRUST WASHER 0.10mm - as required | 1 |
| 5 | 035070 | BALL BEARING 6203 TB.P63*17X40X12 | 2 |
| 5 | a 044838 | SEAL RING A17X35X7/6 | 1 |
| 5 | b 036555 | SEAL RING A17X35X7 (can be fitted with 044838) | 1 |
| 6 | 223468 | THRUST WASHER 14X20X2 | 1 |
| 7 | 223470 | BEARING BUSH | 1 |
| 8 | 223423 | SPROCKET WITH CLUTCH DRUM (with parts 7 and 9) | 1 |
| 9 | 035554 | CLUTCH BEARING | 1 |
| 10 | 209073 | THRUST WASHER 0.30mm | 1 |
| 10 | P 209119 | THRUST WASHER 0.50mm - as required | 1 |
| 11 | 1 223432 | CLUTCH JAW 1ST GEAR - with insert | 3 |
| 11 | 2 223562 | CLUTCH JAW 2ND GEAR - without insert | 3 |
| 12 | 223434 | CLUTCH SPRING PIN | 6 |
| 13 | 223429 | CLUTCH HUB 1ST GEAR | 1 |
| 14 | 209002 | SPRING WASHER | 1 |
| 15 | 209039 | BRAKE BAND | 6 |
| 16 | 1 209013 | CLUTCH SPRING (green) | 1 |
| 16 | 2 223769 | CLUTCH SPRING (red - 2nd gear for 25 and 45 HP engines) | 1 |
| 17 | 223435 | DRIVE SPROCKET 2ND GEAR | 1 |
| 18 | 227849 | CLUTCH ASSEMBLY 1ST GEAR (with parts 11-16) (jaw position) | 1 |
| 18 | 223436 | CLUTCH ASSEMBLY 2ND GEAR (with parts 11,12,15-17) | 1 |
| 19 | 032083 | CIRCLIP 28 | 1 |
| 20 | 031978 | THRUST WASHER B10 | 1 |
| 20 | Z 031848 | SPRING WASHER B10 | 1 |
| 21 | 215487 | NUT M10x1 | 1 |
| 22 | 035202 | BALL BEARING 608* 8X22X7 | 1 |
3. Countershaft, Drive Shaft (PREDLEŽNA GRED,GONILNA GRED)
Diagram showing the countershaft, drive shaft, and related gear components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 223458 | COUNTERSHAFT | 1 |
| 2 | 044835 | COLLAR 5X5X12 | 1 |
| 3 | 035072 | BALL BEARING 6201*12X32X10 | 1 |
| 4 | 032077 | CIRCLIP 20 | 1 |
| 5 | 223463 | RING | 1 |
| 6 | 209063 | ROLLER | 8 |
| 7 | 222209 | CAGE WITH MOUNTING | 1 |
| 8 | 223121 | SPRING | 1 |
| 9 | 035600 | BEARING BUSH | 1 |
| 10 | 227194 | SPROCKET 1ST GEAR (with part 9) | 1 |
| 11 | 223461 | SPROCKET 2ND GEAR | 1 |
| 12 | 209062 | RETAINING WASHER | 1 |
| 13 | 200141 | NUT M14x1 | 1 |
| 14 | 223469 | SPACER RING 2.0mm | 1 |
| 15 | P 209075 | THRUST WASHER 0.20mm | 1 |
| 15 | P 209076 | THRUST WASHER 0.50mm | 1 |
| 16 | 035031 | BALL BEARING 6000*10X26X8 | 1 |
| 17 | 209078 | SPROCKET Z26 | 1 |
| 18 | 209079 | RETAINING WASHER | 1 |
| 19 | 209080 | NUT | 1 |
| 20 | 209077 | SPACER BUSH | 1 |
| 21 | 036620 | SEAL RING A35X47X7 | 1 |
| 22 | 035037 | BALL BEARING 6006* 30X55X13 | 1 |
| 23 | 223456 | DRIVE SHAFT (with parts 24 and 25) | 1 |
| 24 | 035502 | NEEDLE BEARING SCE 109P | 1 |
| 25 | 035503 | NEEDLE BEARING SCE 108 | 1 |
| 30 | 033006 | SEAL O-16x3 | 1 |
| 31 | 033007 | SEAL O-30x1.5 | 1 |
4. Starting Mechanism (ZAGONSKI MEHANIZEM)
Diagram showing the starting mechanism components, including the starting shaft, gears, springs, and chain. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 223447 | STARTING SHAFT | 1 |
| 2 | 205702 | THRUST COLLAR | 1 |
| 3 | 209048 | SPRING OF THE SOJEMNIK | 1 |
| 4 | 209566 | SOJEMNIK | 1 |
| 5 | 217584 | STARTING SPROCKET Z25 | 1 |
| 6 | 217582 | CHAIN | 1 |
| 7 | 223448 | SPACER TUBE, | 1 |
| 8 | 032073 | CIRCLIP 16 | 2 |
| 9 | 206391 | THRUST WASHER 1.0mm | 1 |
| 10 | P 209087 | THRUST WASHER 0.2mm | 3 |
| 10 | P 200175 | THRUST WASHER 0.5mm | 1 |
| 10 | P 206391 | THRUST WASHER 1.0mm | 1 |
| 11 | 223473 | RETURN SPRING FOR STARTING LEVER | 1 |
| 12 | 221406 | STARTING LEVER HUB - black | 1 |
| 13 | 230451 | STARTING LEVER - black WITH COVER (with part 14) | 1 |
| 13 | 221405 | STARTING LEVER - black | 1 |
| 14 | 201487 | STARTING LEVER COVER | 1 |
| 15 | 260216 | RATCHET | 1 |
| 16 | 260217 | RATCHET SPRING | 1 |
| 17 | 202726 | STARTING LEVER PAWL | 1 |
| 18 | 202723 | BUSH | 1 |
| 19 | 202727 | WASHER 7.4X17X2 | 1 |
| 20 | 031076 | NUT M7 | 1 |
5. Magnetic Ignition (MAGNETNI VŽIGALNIK)
Diagram showing the magnetic ignition system components, including the flywheel, stator, rectifier, and wiring. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 230842 | MAGNETIC IGNITION 12V 80W (with parts 1-4) | 1 |
| 2 | 230965 | FLYWHEEL | 1 |
| 3 | 230964 | MOUNTING PLATE ASSEMBLY | 1 |
| 4 | 224196 | RUBBER BUSH | 1 |
| 10 | 230916 | CLIP | 1 |
| 11 | 026657 | BOLT M5X15 (ISO 7380) | 2 |
| 291346 | LOCTITE 243 - thread locking compound | ||
| 12 | 031508 | WASHER 5 | 2 |
| 13 | 200048 | ROLLER D3X4 | 1 |
| 14 | 229918 | WASHER d10.4 D17.5 s1.2 | 1 |
| 15 | 230813 | OIL PUMP NUT M10x1 | 1 |
| 16 | 233719 | SPACER TUBE | 2 |
| 24 | 232967 | VEHICLE GROUND WIRE | 1 |
| 234254 | ELECTRONICS (with parts 30-33) | ||
| 30 | 230627 | ELECTRONICS (ISKRA 16.754.114) | 1 |
| 31 | 044528 | HIGH-VOLTAGE CABLE (430 mm) | m |
| 32 | 210175 | BUSH | 1 |
| 33 | 1 206116 | SPARK PLUG CAP - EU homologation | 1 |
| 33 | 2 211977 | SPARK PLUG CAP | |
| 34 | 026701 | BOLT M5X12 (ISO 7380) | 2 |
| 35 | 031508 | WASHER 5 | 2 |
6. Carburetor, Air Filter Silencer (UPLINJAČ, DUŠILEC SESALNIH ŠUMOV)
Diagram showing the carburetor assembly and air filter silencer components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 236202 | CARBURETOR DELL'ORTO SHA 14-09-55 (with parts 2-41) | 1 |
| 2 | Z 212465 | MAIN JET 52 | 2 |
| 2 | 222681 | MAIN JET 49 | 1 |
| 2 | Z 217919 | MAIN JET 50 | 2 |
| 2 | Z 219581 | MAIN JET 51 | 2 |
| 2 | 229827 | MAIN JET 53 | 2 |
| 2 | 217940 | MAIN JET 54 | |
| 3 | 219589 | NEEDLE | 1 |
| 4 | 219582 | FLOAT | 1 |
| 5 | 219593 | FLOAT PIN | 1 |
| 6 | 219594 | FLOAT BOWL GASKET | 1 |
| 7 | 219595 | FLOAT BOWL | 1 |
| 8 | 031930 | WASHER 4 | 1 |
| 9 | 027057 | BOLT M4X20 WITH WASHER | 1 |
| 10 | 230149 | SLIDE - BEVELLED | 1 |
| 10 | Z 219580 | SLIDE - FLAT | 1 |
| 11 | 219596 | COVER ASSEMBLY (with parts 12-15) | 1 |
| 12 | 219871 | PAWL | 1 |
| 13 | 219872 | SPRING | 1 |
| 14 | 219873 | LEVER | 1 |
| 15 | 219874 | SLIDE SPRING | 1 |
| 16 | 219583 | COVER GASKET | 1 |
| 17 | 219598 | BOLT M4X15 | 2 |
| 18 | 219626 | NUT | 1 |
| 19 | 219625 | ADJUSTMENT BOLT | 1 |
| 20 | 219624 | RUBBER BUSH | 1 |
| 21 | 219585 | FUEL FILTER | 1 |
| 22 | 219584 | FUEL CONNECTOR | 1 |
| 23 | 219780 | SEAL RING | 1 |
| 24 | 026700 | BOLT M5X10 (ISO 7380) | 1 |
| 25 | 031075 | NUT M6 | 1 |
| 26 | 027083 | BOLT M6X30 | 1 |
| 27 | 219587 | SLIDE ADJUSTMENT BOLT | 1 |
| 28 | 219588 | SPRING FOR ADJUSTMENT BOLT | 1 |
| 29 | 219590 | GASKET - CORK | 1 |
| 30 | 223026 | COVER PLATE | 1 |
| 31 | 219591 | COVER PLATE SPRING | 1 |
| 32 | 219592 | HINGE BOLT | 1 |
| 33 | 223025 | CHOKE | 1 |
| 34 | 223027 | CHOKE SPRING | 1 |
| 35 | 227328 | CHOKE LEVER | 1 |
| 36 | 219623 | GUIDE TUBE BEND | 1 |
| 37 | 031073 | NUT M4 | 1 |
| 38 | 031930 | WASHER 4 | 1 |
| 39 | 227326 | REDUCING BUSH - PLASTIC | 1 |
| 40 | 227324 | SEAL RING | 1 |
| 41 | 219375 | CLAMP 60-65 | 1 |
| 42 | 219875 | CARBURETOR GASKET SET (with parts 6,16,20,23,29,40) | 1 |
| 43 | 230069 | AIR FILTER SILENCER (with parts 44-50) | 1 |
| 44 | 229704 | AIR FILTER | 1 |
| 45 | 229776 | FILTER SUPPORT MESH | 1 |
| 46 | 229702 | SEAL TAPE | 1 |
| 47 | 229703 | FILTER SUPPORT | 1 |
| 48 | 044438 | BOLT ST4.2X19 | 3 |
| 49 | 230046 | SILENCER | 1 |
| 50 | 229705 | CONNECTION COLLAR | 1 |
| 51 | 229706 | INTERMEDIATE RUBBER | 1 |
| 52 | b 044115 | BOLT WITH COUNTERSUNK HEAD M6X25 | 1 |
| 53 | 031509 | WASHER 6 | 1 |
| 54 | b 031075 | NUT M6 | 1 |
7. Exhaust Muffler, Seat, Shields (IZPUŠNI GLUŠNIK, SEDEŽ, ŠČITNIKI)
Diagram showing the exhaust muffler, seat, and various shields. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | L 242083LAK | RIGHT SHIELD - lacquered | 1 |
| 2 | L 242084LAK | LEFT SHIELD - lacquered | 1 |
| 3 | 026696 | BOLT M6X50 (ISO 7380) | 1 |
| 4 | 232949 | SHIELD SPACER | 1 |
| 5 | 026689 | BOLT M6X14 (ISO 7380) | 1 |
| 6 | 031925 | WASHER d6.3xD18 | 2 |
| 7 | 229728 | RUBBER BUSH | 4 |
| 8 | 230853 | SUPPORT FOR RIGHT SHIELD | 1 |
| 9 | 208326 | SPACER TUBE | 1 |
| 10 | 026692 | BOLT M6X25 (ISO 7380) | 1 |
| 11 | 031932 | WASHER 6 | 1 |
| 12 | 030040 | NUT M6 - self-locking | 1 |
| 13 | 242313 | SHIELD BOVDEN | 1 |
| 14 | 044438 | BOLT ST | 2 |
| 15 | 031930 | WASHER 4 | 2 |
| 16 | 229779 | CHAIN SHIELD | 1 |
| 17 | 044422 | BOLT ST 4.8x13 | 2 |
| 18 | 031922 | WASHER d5.2xD15 | 2 |
| 20 | 232554 | SEAT WITH BAG | 1 |
| 21 | 026722 | BOLT M8X55 (ISO 7380) | 2 |
| 22 | 031933 | WASHER 8 | 2 |
| 23 | 030041 | NUT M8 - self-locking | 2 |
| 24 | 232555 | BAG | 1 |
| 30 | 236203 | EXHAUST MUFFLER ASSEMBLY 25 | 1 |
| 242153S91 | MUFFLER SHIELD | 1 | |
| 026705 | BOLT M6X10 (ISO 7380) | 2 | |
| 031509 | WASHER 6 | 2 | |
| 34 | 227149 | EXHAUST GASKET | 1 |
| 35 | 031845 | WASHER B6 | 2 |
| 36 | 030020 | NUT M6 - closed | 2 |
| 36 | Z 031075 | NUT M6 | 3 |
| 37 | 026704 | BOLT M8X20 (ISO 7380) | 2 |
| 38 | 031510 | WASHER 8 | 4 |
| 39 | 030041 | NUT M8 - self-locking | 2 |
8. Fender (BLATNIK)
Diagram showing the front and rear fenders and their mounting hardware. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 28 | L 242280LAK | FRONT FENDER | 1 |
| 29 | L 242056LAK | FRONT FENDER BRACKET | 1 |
| 31 | 026700 | BOLT M5X10 (ISO 7380) | 2 |
| 32 | 031508 | WASHER 5 | 2 |
| 34 | 030048 | NUT M5 - self-locking | 2 |
| 35 | 027265 | BOLT M6X12 (DIN 7985) | 4 |
| 36 | 031509 | WASHER 6 | 4 |
| 40 | L 242300LAK | REAR FENDER | 1 |
| 41 | 027265 | BOLT M6X12 (DIN 7985) | 3 |
| 42 | 031509 | WASHER 6 | 3 |
| 43 | 030040 | NUT M6 - self-locking | 4 |
| 44 | 223493 | SPACER | 1 |
| 45 | 201993 | RUBBER RING | 1 |
| 50 | 234.656 | CURTAIN | 2 |
| 51 | 234.657 | CURTAIN PLATE | 2 |
| 52 | 234.658 | PLASTIC RIVET | 2 |
| 55 | M 211838 | LICENSE PLATE BRACKET NL - lacquered - black | 1 |
| 56 | M 026700 | BOLT M5X10 (ISO 7985) | 2 |
| 57 | M 031508 | WASHER 5 | 2 |
| 58 | M 030048 | NUT M5 - self-locking | 2 |
9. Frame, Rear Swingarm, Fender, Stand (OKVIR,ZADNJE VILICE,BLATNIK,STOJALO)
Diagram showing the frame, rear swingarm, fender, and stand assembly. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 242065LAK | FRAME | 1 |
| 232557 | DECAL SET FLEXER ASSEMBLY | 1 | |
| 2 | 209141 | BEARING BUSH | 2 |
| 3 | 232546 | FUEL TANK COVER | 1 |
| 4 | 233727 | FUEL TAP | 1 |
| 5 | 044531 | FUEL HOSE - 0.1m | m |
| 6 | 224056 | SPRING CLAMP 8 | 2 |
| 7 | 236599 | VENT | 1 |
| 8 | 232553 | SEAL WASHER | 1 |
| 9 | 1/L 229094 | STAND - lacquered black - low | 1 |
| 9 | 2/L 242097S91 | STAND - lacquered black - high | 1 |
| 10 | 200609 | SPRING | 1 |
| 11 | 209143 | SPRING SUPPORT | 1 |
| 12 | 026041 | BOLT M8x1X70 | 1 |
| 13 | 031933 | WASHER 8 | 1 |
| 14 | 030049 | NUT M8x1 - self-locking | 1 |
| 15 | L 242314LAK | REAR SWINGARM WITH BUSH | 1 |
| 16 | 209144 | SPACER TUBE | 1 |
| 17 | 237123 | PIN | 1 |
| 18 | 031935 | WASHER 13 | 1 |
| 19 | 030051 | NUT M12x1.25 - self-locking | 2 |
| 20 | 1 227172 | SHOCK ABSORBER - black | 2 |
| 20 | 2 233366 | SHOCK ABSORBER - yellow | 2 |
| 21 | 026699 | BOLT M10X35 (ISO 7380) | 4 |
| 22 | 031513 | WASHER d10.5xD20x2 | 8 |
| 23 | 1/L 227050 | SUPPORT TUBE | 1 |
| 23 | 2/L 232667 | SUPPORT TUBE WITH SIDE STAND (item 61) | |
| 24 | 1 217174 | FOOTREST HOLDER - ASSEMBLY (with parts 24 and 25) | 2 |
| 24 | 1L 206109 | FOOTREST HOLDER - lacquered black | 2 |
| 25 | 202881 | FOOTREST HOLDER COVER | 2 |
| 26 | 026698 | BOLT M10X25 (ISO 7380) | 2 |
| 27 | 031848 | WASHER B10 | 2 |
| 50 | IN ASSEMBLY 232667 - part no. 23/2 | ||
| 51 | Z 233443 | SPRING | 1 |
| 52 | Z 026722 | BOLT M8X25 (ISO 7380) | 1 |
| 53 | Z 031077 | NUT M8 - self-locking | 1 |
10. Front Fork (PREDNJA VILICA)
Diagram showing the front fork assembly, including sliders, springs, and related components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| G 236839 | FRONT FORK - BRIGHT S. grund (with parts 1 to 21,27) | 1 | |
| L 236730 | FRONT FORK - BRIGHT S. - silver (with parts 1 to 21,27) | 1 | |
| LZ 236951 | FRONT FORK - BRIGHT S. black (with parts 1 to 21,27) | 1 | |
| 1 | L 243184 | RIGHT LEG FRONT FORK - silver | 1 |
| 2 | L 243185 | LEFT LEG FRONT FORK - silver | 1 |
| 4 | 243179 | SEAL RING | 2 |
| 5 | 243195 | SEAL RING - OIL | 2 |
| 12 | 232968 | BOVDEN GUIDE | 2 |
| 13 | G 243197 | LOWER FORK BRACE - grund | 1 |
| 13 | L 232907 | LOWER FORK BRACE - silver | 1 |
| 13 | L 243194 | LOWER FORK BRACE - black | 1 |
| 14 | 026683 | BOLT M8X45 | 4 |
| 15 | 031077 | NUT M8 | 4 |
| 16 | G 243196 | UPPER FORK BRACE - grund | 1 |
| 16 | L 243190 | UPPER FORK BRACE - silver | 1 |
| 16 | L 243191 | UPPER FORK BRACE - black | 1 |
| 17 | G 243198 | HANDLEBAR BRACE - grund | 2 |
| 17 | L 243145 | HANDLEBAR BRACE - silver | 1 |
| 17 | L 243192 | HANDLEBAR BRACE - black | 1 |
| 18 | 026646 | BOLT M6X45 | 4 |
| 19 | 031075 | NUT M6 | 4 |
| 20 | 219349 | CROWN NUT | 1 |
| 230741 | BEARING KIT - AR (with parts 21-30) | 1 | |
| 21 | 200714 | BEARING CONE d26 | 1 |
| 23 | 200714 | BEARING CONE d26 | 1 |
| 24 | 200715 | PROTECTIVE COVER | 1 |
| 25 | 200717 | SLOT NUT | 1 |
| 26 | P 222848 | WASHER S = 2 mm | 1 |
| 27 | 206701 | WASHER S = 0.7 mm - bright | 1 |
| 28 | 044535 | BALL 5 | 42 |
| 29 | 223155 | UPPER BEARING CUP | 1 |
| 30 | 223157 | LOWER BEARING CUP | 1 |
| 31 | 233166 | HEADLIGHT BRACKET - chromed | 2 |
| 32 | 026692 | BOLT M6X25 | 2 |
| 33 | 031509 | WASHER 6 | 2 |
| 34 | 030040 | NUT M6 - self-locking | 2 |
| 35 | 227121 | REFLECTOR | 2 |
| 40 | 233198 | LOCK ASSEMBLY | 1 |
| 40 | Z 232892 | LOCK ASSEMBLY (only cylinder and keys) |
11. Grips, Cables (GRIPS, CABLES)
Diagram showing the grips, throttle, brake levers, cables, and related controls. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 237029 | GRIP SET WITH SWITCHES ASSEMBLY | ||
| Switches are shown in the ELECTRICAL EQUIPMENT group | |||
| A | 237028 | RIGHT GRIP ASSEMBLY | 1 |
| B | 236988 | LEFT GRIP ASSEMBLY | 1 |
| 1 | 243236 | RIGHT GRIP (WITH PARTS 1,3,4,5,6,7,13,14) | 1 |
| 2 | 243237 | BOLT - black | 4 |
| 3 | 243238 | RIGHT LEVER | 1 |
| 4 | 243239 | RIGHT SPRING | 1 |
| 5 | 243240 | BOLT FOR LEVER ASSEMBLY (with parts 5,6,7) | 1 |
| 8 | 221222 | BOLT | 2 |
| 9 | 243241 | STOP SWITCH | 2 |
| 10 | 243242 | LEFT GRIP (WITH PARTS 10,11,12,5,6,7,13,14) | 1 |
| 11 | 243244 | LEFT LEVER | 1 |
| 12 | 243245 | LEFT SPRING | 1 |
| 13 | 243247 | CLAMP | 2 |
| 14 | 026700 | BOLT M5X10 (ISO 7380) | 2 |
| 241099 | GRIP COVER ASSEMBLY (with parts 20,21,22) | 1 | |
| 20 | 243246 | ROTARY THROTTLE | 1 |
| 30 | 232794 | THROTTLE CABLE | 1 |
| 31 | 026700 | BOLT M5X10 (ISO 7380) | 1 |
| 32 | 229542 | FRONT BRAKE CABLE HOUSING | 1 |
| 33 | 229543 | REAR BRAKE CABLE HOUSING | 1 |
12. Speedometer, Handlebar, Mirror (MERILNIK HITROSTI, KRMILO, OGLEDALO)
Diagram showing the speedometer, handlebar, mirror, and related mounting hardware. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 234355 | SPEEDOMETER - km/h (with parts 52-53) | 1 |
| 2 | 213993 | BULB 12V 2W BA7S | 1 |
| 3 | 234389 | BULB HOLDER | 1 |
| 5 | 234357 | SPEEDOMETER MOUNT | 1 |
| 6 | 217664 | SWIVEL JOINT BAR L=780 mm | 1 |
| 10 | 213807 | SPEEDOMETER HOUSING | 1 |
| 11 | 044443 | BOLT *ST 2.9X 25 | 2 |
| 12 | 242057Z51 | SPEEDOMETER MOUNT - zinc plated | 1 |
| 13 | 230669 | BOLT *PT 4.0X 12 | 2 |
| 14 | 237034 | SPEEDOMETER ASSEMBLY | 1 |
| 40 | 242199S51 | HANDLEBAR | 1 |
| 50 | 236966 | MIRROR - LEFT - BLACK | 1 |
| 50 | M 236965 | MIRROR 'A3 BLACK - RIGHT | 1 |
13. Front Wheel (PREDNJE KOLO)
Diagram showing the front wheel assembly, including the rim, spokes, brake hub, and related components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 2 | 236974 | FRONT WHEEL - silver (with parts 13,14) | 1 |
| 3 | 233155 | FRONT BRAKE SHOE - silver - J&K ASSEMBLY | 1 |
| 4 | 230952 | BRAKE SHOES - PAIR | pair |
| 5 | 229741 | BRAKE SPRING | 2 |
| 6 | 227114 | CONTROL CAP J&K | 2 |
| 8 | 230954 | EXPANDER - J&K | 1 |
| 9 | 229684 | BRAKE CAM - J&K | 1 |
| 10 | 031509 | WASHER 6 | 2 |
| 11 | 031075 | NUT M6 | 2 |
| 12 | 222581 | ADJUSTING BOLT | 1 |
| 13 | 222568 | SPACER TUBE | 1 |
| 14 | 044225 | BALL BEARING 12X32X10 (6201-2Z) | 2 |
| 15 | 226086 | PIN AXLE 'D12L215M12X1 | 1 |
| 16 | 227485 | SPACER BUSH | 1 |
| 17 | 031935 | WASHER 13 | 2 |
| 18 | 206498 | NUT M12x1 | 2 |
| 20 | 233107 | TIRE 2.50 - 16 (42J - SAVA MC2.S) | 1 |
| 21 | 2 236327 | TUBELESS VALVE | 1 |
| 25 | 230631 | SPEEDOMETER DRIVE D=12 mm) | 1 |
14. Rear Wheel (ZADNJE KOLO)
Diagram showing the rear wheel assembly, including the rim, spokes, brake hub, chain sprocket, and related components. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 2 | 236975 | REAR WHEEL - silver (with parts 15,16) | 1 |
| 3 | 233197 | REAR BRAKE SHOE - silver J&K ASSEMBLY | 1 |
| 4 | 230952 | BRAKE SHOES - PAIR | pair |
| 5 | 229741 | BRAKE SPRING | 2 |
| 6 | 227114 | CONTROL CAP J&K | 2 |
| 8 | 230954 | EXPANDER - J&K | 1 |
| 9 | 229684 | BRAKE CAM - J&K | 1 |
| 10 | 031509 | WASHER 6 | 2 |
| 11 | 031075 | NUT M6 | 2 |
| 12 | 222581 | ADJUSTING BOLT | 1 |
| 13 | 231358 | ADJUSTING BOLT | 1 |
| 14 | 230515 | PIN AXLE D12L186M11X1 | 1 |
| 15 | 222569 | SPACER TUBE | 1 |
| 16 | 044225 | BALL BEARING 12X32X10 (6201-2Z) | 2 |
| 17 | 222883 | SPACER BUSH | 1 |
| 18 | 230668 | SPACER TUBE L=8 mm | 1 |
| 19 | 227450 | WASHER | 2 |
| 20 | 209277 | NUT M11x1 | 2 |
| 21 | 231349 | SPROCKET Z33 | 1 |
| 22 | 222583 | RETAINING WASHER | 1 |
| 23 | 026304 | BOLT M7X25 | 4 |
| 24 | 031076 | NUT M7 | 4 |
| 25 | 233107 | TIRE 2.50 - 16 (42J - SAVA MC2.S) | 1 |
| 26 | 2 236327 | TUBELESS VALVE | 1 |
| 30 | 209212 | CHAIN TENSIONER | 2 |
| 32 | 207083 | CHAIN 96 ROLLERS | 1 |
| 236936 | CHAIN per meter | m | |
| 33 | 229189 | PIN CONNECTING LINK - pair |
15. Electrical Equipment (ELEKTRIČNA OPREMA)
Diagram showing the electrical components, including the headlight, taillight, horn, switches, and wiring. Numbered parts are listed below.
| Part No. | Code | Description | Qty |
|---|---|---|---|
| 1 | 227100 | HEADLIGHT (with parts 2-6) | 1 |
| 2 | 044701 | BULB 12V 25/25W BA20D | 1 |
| 3 | 227102 | BULB HOLDER | 1 |
| 4 | 214657 | CLIP | 1 |
| 5 | 044693 | BULB 12V 4W BA9s | 1 |
| 6 | 044432 | BOLT *ST 3.9x25 | 2 |
| 7 | 031509 | WASHER 6 | 4 |
| 8 | 026690 | BOLT M6X16 (ISO 7380) | 3 |
| GRIP SET WITH SWITCHES 237029 - see GRIPS group | |||
| 16 | 237129 | RIGHT SWITCH WITH CABLE | 1 |
| 17 | 237130 | LEFT SWITCH WITH CABLE | 1 |
| 18 | 232859 | BOLT FOR SWITCH M5X22 - black | 4 |
| 19 | 243241 | STOP SWITCH | 2 |
| 20 | 213194 | SHIELD CAP | 2 |
| 236977 | FRONT ASSEMBLY | 1 | |
| 241091 | MIDDLE ASSEMBLY | 1 | |
| 236978 | REAR ASSEMBLY | 1 | |
| 241092 | REGULATOR ASSEMBLY | 1 | |
| 25 | 223233 | HORN | 1 |
| 26 | 026689 | BOLT *M6X14-ISO7380-ZN5GLCB | 1 |
| 27 | 031845 | WASHER*B6-FSt-ZN5GLCB | 1 |
| 28 | 031509 | WASHER*A6.4-140HV-ZN5GLCB | 1 |
| 30 | 223572 | REAR LIGHT (with parts 31-33) | 1 |
| 31 | 044698 | BULB 12V 5W | 1 |
| 32 | 044689 | BULB 12V 10W | 1 |
| 33 | 044439 | BOLT *ST 3.9x16 | 2 |
| 34 | 227298 | REAR LIGHT BRACKET | 1 |
| 34 | Z 227299 | REAR LIGHT BRACKET for turn signals | |
| 35 | 026690 | BOLT M6X16 (ISO 7380) | 2 |
| 36 | 031509 | WASHER 6.4 | 2 |
| 37 | 222187 | SPACER TUBE L=7.5mm | 1 |
| 38 | 219946 | RUBBER DAMPER | 2 |
| 39 | 031925 | WASHER d6.3xD18 | 4 |
| 40 | 044284 | BOLT M6X22 | 2 |
| 41 | 217674 | WASHER 6.4 D16 | 1 |
| 42 | 030040 | NUT M6 self-locking.. | 2 |
| 45 | 236733 | VOLTAGE REGULATOR AC-AC | 1 |
| 46 | 026690 | BOLT M6X16 (ISO 7380) | 1 |
| 47 | 031845 | WASHER B6 | 1 |
| 222927 | TOOTHED BELT L=160 black | 4 |
