K100 Programmable Display Beacon Product Manual

Chapter 1 Features

The K100 Programmable Display Beacon provides diagnostics and indication for control engineers and OEMs who need to improve the interaction between operators and equipment to drive response speed and productivity improvements.

• Easily configurable, versatile display can be installed nearly anywhere, making it a simple yet powerful alternative to complex HMIs and other displays
• Great for displaying takt time, equipment status, assembly sequences, counts, and measurements where they are most useful
• Discrete models integrate into many different systems and applications, especially Banner sensing, safety, and monitoring solutions
• Quick and easy configuration—simply define the desired text and call it via discrete control or process data
• Bright white LED display and multicolored beacon LEDs legible from 10 meters away inform operators about exactly what is going on so they can respond quickly and accurately
• IP66- and IP69K per ISO 20653-rated polycarbonate housing resists impact and condensation to provide clear communication in challenging and changing environmental conditions
• Wireless communication facilitates remote monitoring and control

Models

Model Key:

(1) Models with a quick-disconnect connector require a mating cordset.

Series: K100P (K100 Pro)

Style: D (Display)

Type: BL (Beacon Light)

Color: RGB (Multicolor)

Control: D15 (Discrete 15 states)

Audible: Blank = No Audible, A = Audible

Connector: Q (Integral 5-pin M12 male quick-disconnect connector)

Chapter 2 Wiring

Wiring

5-Pin Male M12 Pinout

Diagram description: A circular connector with 5 pins labeled 1 through 5. Pin 1 is at the top, Pin 2 to its right, Pin 3 below Pin 2, Pin 4 below Pin 1, and Pin 5 to the left of Pin 4.

Pinout Key and Wiring

• 1. Brown - Input 2
• 2. White - Input 3
• 3. Blue - DC Common
• 4. Black - Input 1
• 5. Gray - Input 4

Chapter 3 Pro Editor Configuration for the K100 Programmable Display Beacon

Banner's Pro Editor software offers an easy way to configure Pro Series-enabled indication, touch, and illumination devices, allowing users full control of device states and device logic modes. The easy-to-use configuration software provides a variety of tools and capabilities to solve a wide range of applications such as indicating machine status or warm-up time, indicating unique steps in an assembly process, or incorporating status information into touch buttons.

Set up any Pro Series-enabled device using the free Pro Editor software, available for download at www.bannerengineering.com/proeditor.

Discrete Control

Selecting the Discrete Control tile displays three I/O State tiles:

• Basic
• Advanced
• I/O Block

Basic I/O State

Basic four-state control. Configurations made in Basic I/O State assign one wire to one state, with the following override control:

• Pin 1 (Brown) overrides Pin 4 (Black)
• Pin 2 (White) overrides Pins 1 and 4 (Brown and Black)
• Pin 5 (Gray) overrides Pins 1, 2, and 4 (Brown, White, and Black)

Advanced I/O State

Advanced, default I/O state, with fifteen state options for maximum configuration ability. Configurations made in Advanced I/O State assign binary wiring combinations of all valid inputs to each state. Both the indication LEDs and the display text can be programmed for each of the states.

I/O Block I/O State

Three-state control for use with I/O block. Configurations made in I/O Block assign state to the black, white, and combination of black and white wires for use with the I/O blocks, for which power (brown) and common (blue) are always on for five-pin connections.

Sequence Mode

Sequence Mode allows up to sixteen states that a single input can control. A pulse on the input wire moves the K100 Pro to the next state.

Configuration Options:

• Reset State Input: Choose the desired input wire to restart the K100 Pro to the First Animation as chosen in the dropdown menu.
• Next State Input: Choose the desired input wire to move K100 Pro to the next state in the series until the Last Animation is reached.
• First Animation: Choose the initial state to display as the sequence is initiated.
• Last Animation: Choose the final state to include in the sequence.

Timer Mode

Set a total time and up to four thresholds. Start and stop the timer counting up or down with discrete control. Colors change across threshold values.

Configuration Options:

• Count Seconds: The total time of the timer.
• Direction: Up: Counts up from zero to Count Seconds. Down: Counts down from Count Seconds to zero.
• Reset Input: Enable or disable the input wire to reset the timer to the initial value.
• Auto Restart: The timer loops back to the original value automatically when it reaches its final value.
• Bar Graph Orientation: Determine the starting side of the bar graph.
• Decimal Places: Determine the number of decimal places displayed on the Count Value.
• Display Graph Only: Only display the bar graph, and not the numerical Count Value.
• Display Bar Graph: Display the bar graph across the full display.
• Display Slim Bar Graph: Display the bar graph as a single line of LEDs.
• Display Level as Time: Display the time in HH:MM:SS format without data labels.
• Data Label: Text that displays before the Count Value.
• Value Label: Text that displays after the Count Value to indicate the units displayed. This can be up to three characters.
• Standard Settings: Reset the K100 Pro to predetermined settings.

Counter Mode

Set a total count and up to four thresholds. Discrete, rising edge pulses count up or down. Colors change across threshold values.

Configuration Options:

• Pulses: Determine the number of counts that are either counted up to or counted down from, depending on the chosen direction.
• Direction: Up: Counts from zero to Pulses. Down: Counts from Pulses to zero.
• Reset Input: Enable or disable the input wire to reset the count to the initial value.
• Bar Graph Orientation: Determine the starting side of the bar graph.
• Decimal Places: Determine the number of decimal places displayed on the Count Value.
• Display Graph Only: Only display the bar graph, and not the numerical Count Value.
• Display Bar Graph: Display the bar graph across the full display.
• Display Slim Bar Graph: Display the bar graph as a single line of LEDs.
• Data Label: Text that displays before the Count Value.
• Value Label: Text that displays after the Count Value to indicate the units displayed. This can be up to three characters.
• Standard Settings: Reset the K100 Pro to predetermined settings.

Measure Mode

Measure Mode uses the K100 Pro to display a measurement as either PWM control or PFM control.

Configuration Options:

• PWM/PFM: Select either PWM (Pulse Width Modulation) or PFM (Pulse Frequency Modulation) as the device's input.
• PWM/PFM Low: The lowest frequency of the input range.
• PWM/PFM High: The highest frequency of the input range.
• Filter Level: The level of filtering used to minimize the effects of noise on the output.
• Hysteresis Level: The level of lag between the measurement thresholds to minimize the flickering at switch points.
• Output Scale Value Low: The low-end value of the output translated from the input frequency.
• Output Scale Value High: The high-end value of the output translated from the input frequency.
• Bar Graph Orientation: Determine the starting side of the bar graph.
• Decimal Places: Determine the number of decimal places displayed on the Count Value.
• Display Graph Only: Only display the bar graph, and not the numerical value.
• Display Bar Graph: Display the bar graph across the full display.
• Display Slim Bar Graph: Display the bar graph as a single line of LEDs.
• Data Label: Text that displays before the Count Value.
• Value Label: Text that displays after the Count Value to indicate the units displayed. This can be up to three characters.
• Standard Settings: Reset the K100 Pro to predetermined settings.

Pulse Control

Selecting the Pulse Control tile displays up to sixteen states that correspond to input frequencies on the white wire. The number of states (1) and input characteristics (2) are user-defined. Ranges are calculated (3).

Configuration Options:

• Number of States: Determine the number of states from 1 to 16.
• PWM/PFM: Select either PWM (Pulse Width Modulation) or PFM (Pulse Frequency Modulation) as the device's input.
• PWM/PFM Low: Determine the low end of the input signal range.
• PWM/PFM High: Determine the high end of the input signal range.

Demo Mode

Activate Demo Mode on the device to cycle through various modes automatically as a demonstration.

Factory Reset

Restore the K100 Pro to default settings.

Display Settings

Display Settings are a type of advanced settings that are accessible across all Applications.

Configuration Options:

• Text Color: Configure the primary text color as either white or black.
• Brightness: Control the brightness of the display text.
• Scroll Direction: Scroll the display text either clockwise or counterclockwise when looking at the top of the device.
• Scroll Speed: Control the speed the display text scrolls.
• Scroll Mode: Auto: Scrolls if the number of characters is greater than fourteen. Off: Does not scroll the display text. On: Scrolls the display text regardless of the number of characters.
• Connector Orientation: Determine the orientation of the connector when installed. The display text automatically adjusts to the correct orientation.
• Text Justification: Control the alignment of the display text: left, right, or center.
• Mirror: Enable this setting to reverse the display text so that it can be read in a mirror.
• Repeat Display Value: Display the dynamic value of Timer, Counter, or Measure Mode multiple times around the device for increased visibility. The value repeats the maximum number of times allowed by the display size. As the size of the value increases, the device updates the number of times the value is displayed. The Data Label should be blank when this setting is enabled.
• Deadspace: Enable this setting to add a blank space at the end of the display to separate scrolling text.

Chapter 4 Specifications

General Specifications

Supply Voltage: 12 V DC to 30 V DC (Use only with a suitable Class 2 power supply (UL) or SELV power supply (CE))

Supply Current: 550 mA max. at 12 V DC, 270 mA max. at 24 V DC, 220 mA max. at 30 V DC

Supply Protection Circuitry: Protected against reverse polarity and transient voltages

Leakage Current Immunity: 400 μA

Indicator Response Time: On response: 325 ms (max), Off response: 20 ms (max)

Connections: Integral 5-pin M12 male quick-disconnect connector. Models with a quick-disconnect connector require a mating cordset. Do not spray cable with high-pressure sprayer or cable damage will result.

Operating Temperature: -40 °C to +50 °C (-40 °F to +122 °F)

Storage Temperature: -40 °C to +70 °C (-40 °F to +158 °F)

Environmental Rating: Rated IP66 and IP69K per ISO 20653, UL Type 4X

Vibration and Mechanical Shock: Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 1.0 mm amplitude, 5 minutes sweep, 30 minutes dwell). Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine wave). Impact: IK10 (60068-2-75).

Audible Characteristics: Sound Intensity at 2.5 KHz, at 1 m (typical): Low volume setting: 93 dB, Medium volume setting: 96 dB, High volume setting: 101 dB

Character Limit

Discrete Control: 29 characters. All other modes: 32 characters.

Construction

Black polycarbonate housing, Smoky polycarbonate dome.

Certifications

CE

cULus Listed

Banner Engineering BV, Park Lane, Culliganlaan 2F bus 3, 1831 Diegem, BELGIUM

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required to be provided by end product application per the supplied table. Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply. Supply wiring leads < 24 AWG shall not be spliced. For additional product support, go to www.bannerengineering.com.

Mounting

M36 x 2 threaded base, maximum torque 5 N·m (44 inch-lbf). Interior 3/4-14 NPT thread. Mounting nut included.

Indicator Characteristics

FCC Part 15 Class B for Unintentional Radiators

(Part 15.105(b)) This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

(Part 15.21) Any changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate this equipment.

Industry Canada ICES-003(B)

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2) This device must accept any interference received, including interference that may cause undesired operation.

Cet appareil est conforme à la norme NMB-3(B). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne peut pas occasionner d'interférences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un fonctionnement non souhaité du dispositif.

(2) Refer to CIE 1931 chromaticity diagram or color chart, to show equivalent color with indicated color coordinates. Actual coordinates may differ by 10%.

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise. The measurements provided are subject to change.

Standard Models:

Diagram description: Shows overall height of approximately 134.7 mm (5.3 in), diameter of approximately 92.8 mm (3.65 in) at the base, and mounting thread details (M36 x 2.0, 3/4-14 NPT, M12 x 1.0).

Audible Models:

Diagram description: Shows overall height of approximately 134.8 mm (5.31 in), diameter of approximately 92.8 mm (3.65 in) at the base, and mounting thread details (M36 x 2.0, 3/4-14 NPT, M12 x 1.0).

Chapter 5 Accessories

Cordsets

All measurements are listed in millimeters [inches], unless noted otherwise. The measurements provided are subject to change.

5-pin A-Code Double-Ended M12 Female to M12 Male Cordsets (datasheet p/n 236183)

5-pin A-Code Double-Ended M12 Female Right-Angle to M12 Male Right-Angle Cordsets (datasheet p/n 236183)

Brackets

LMB36RA

• Indicator light right-angle mounting
• 36 mm mounting hole
• Stainless steel

Elevated Mount System

Elevated Mount System (1/2" Pipes)

Adapter/Cover: SA-M36E12 - Adapter from M36 thread to 1/4-14 NPSM thread. Streamlined black plastic mounting base adapter/cover with a drilled hole.

Black Anodized Aluminum, 1/2 in. NPT Pipe Models: SOP-E12-150A (150 mm), SOP-E12-300A (300 mm), SOP-E12-600A (600 mm), SOP-E12-900A (900 mm). These are elevated-use stand-off pipes, threaded at both ends, and compatible with most industrial environments.

Clear Anodized Aluminum, 1/2 in. NPT Pipe Models: SOP-E12-150AC (150 mm), SOP-E12-300AC (300 mm), SOP-E12-900AC (900 mm). These are elevated-use stand-off pipes, threaded at both ends, and compatible with most industrial environments.

Mounting Base: SA-F12 - Elevated-use stand-off pipes (1/2 in, NPSM/DN15). Includes M5 mounting hardware and nitrile gasket. Die-cast zinc base with black paint.

Elevated Mount System (3/4" Pipes)

Adapter/Cover: SA-M36SOP - M36 thread adapter with clearance for 3/4 pipe mount. Streamlined black plastic mounting base adapter/cover with a drilled hole.

Black Anodized Aluminum, 3/4 in. NPT Pipe Models: SOP-E34-150A (150 mm), SOP-E34-300A (300 mm), SOP-E34-600A (600 mm), SOP-E34-900A (900 mm). These are elevated-use stand-off pipes, threaded at both ends, and compatible with most industrial environments.

Pro Editor Hardware

PRO-KIT

Includes:

• Pro Converter Cable (MQDC-506-USB)
• Splitter (CSB-M1251FM1251M)
• Power Supply (PSW-24-1)

Chapter 6 Product Support and Maintenance

UTF-8 Encoding Table and Unicode Characters

This section provides a table of Unicode code points, their corresponding characters, UTF-8 hexadecimal representation, and names. It covers basic ASCII characters, punctuation, digits, and various Latin letters with diacritics.

Examples:

• U+0020 (SPACE)
• U+0021 (!) - EXCLAMATION MARK
• U+0041 (A) - LATIN CAPITAL LETTER A
• U+0061 (a) - LATIN SMALL LETTER A
• U+00C0 (À) - LATIN CAPITAL LETTER A WITH GRAVE
• U+00E0 (à) - LATIN SMALL LETTER A WITH GRAVE

The table lists characters from U+0020 up to U+00FF, including common symbols and accented letters used in various languages.

Clean with Mild Detergent and Warm Water

Wipe down the device with a soft cloth dampened with a mild detergent and warm water solution. Do not use any other chemicals for cleaning.

Repairs

Contact Banner Engineering for troubleshooting of this device. Do not attempt any repairs to this Banner device; it contains no field-replaceable parts or components. If the device, device part, or device component is determined to be defective by a Banner Applications Engineer, they will advise you of Banner's RMA (Return Merchandise Authorization) procedure.

Contact Us

Banner Engineering Corp. | 9714 Tenth Avenue North | Plymouth, MN 55441, USA | Phone: + 1 888 373 6767

For worldwide locations and local representatives, visit www.bannerengineering.com.

Banner Engineering Corp Limited Warranty

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

For patent information, see www.bannerengineering.com/patents.