N2P | Pump Controls
N2P | Pump Controls
N2P | Pump Controls
Installation Guide for N2P Pump Controls models including: N2P, N2P Titan Pump Controller, Titan Pump Controller, Pump Controller, Controller
Titan Pump Controller | N2P
File Info : application/pdf, 9 Pages, 598.22KB
DocumentDocumentTitan Pump Controller Installation and Instruction Guide 05110424 OVERVIEW: An LCD alarm panel shows pump status; any active alarms; and real-time voltage, current, and analogue signal. A flashing red light indicates a pump or system fault. Set your maximum current draw and programme pump operation, including any timed operation; level faults; and duty, assist, or standby control. CONTROLLER SPECS: The controller is rated to 200260 VAC, 5kW, 50Hz. Rated to IP64 All electrical work must be carried out per required wiring regulations. Refer to attached wiring and circuit diagram when installing the controller. pumpcontrols.com.au pumpcontrols.co.nz Overview Installation Instructions Quick Set-Up Menu Structure 1. Date and Time 2. Maximum Current settings 3. Run Window settings 4. Duty/Standby/Assist 5. Float Fault settings 6. Timed Pumping settings 2 of 9 Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz Installation Instructions Analogue 10 Input 11 Flow Meter 12 Digital Input 1 13 14 15 Digital 16 Input 2 17 Digital 18 Input 3 19 Digital 20 Input 4 21 1 DI 4 2 DI 3 3 DI 2 4 DI 1 5 Flow Meter 6 Analog 7 Analog 8 0V Input Output Com 1 Input Buzzer 1 2 Alarm 3 4 + + Remote 5 6 Mute 7 8 Output Com 2 Neutral Phase Buzzer Alarm Light Mute Switch 1E 2N 3P Isolation Switch 16 A Pump 1 16A D Curve Pump 2 16A D Curve 4 5 Pump 1 6 7 8 Pump 2 9 Ensure all floats are connected as normally open (NO) and as an open circuit when the float is in the down position 1. Open the controller housing and internal panel. Take care not to damage the cable from the LCD screen and main PCB. 2. Connect the power supply to terminals 1, 2, and 3 (Earth, Neutral, and Phase respectively). 3. Connect Pump 1 to terminals 4, 5, and 6 (Earth, Neutral, and Phase respectively). 4. Connect Pump 2 to terminals 7, 8, and 9 (Earth, Neutral, and Phase respectively). 5. If a low-level float is being installed, wire into terminals 13 and 14. 6. Connect the start/stop float to terminals 16 and 17. Note: If you are not using a start/stop float, short these terminals out and set the PS Float Fault to Not Used. 7. If you have an assist float, connect it to terminals 18 and 19. If this input closes, it will start the standby pump. 8. Wire the high-level float to terminals 20 and 21. 9. If a BMS/SMS unit is being installed, there will be additional terminals labelled 22 and 23. This is a voltage free connection, rated to 4A at 230V. This circuit will close when there is a fault. If the BMS output is added, be sure to select the Alarm Light settings, under Outputs, to Used Solid. 10. Power up the controller and test it by lifting the start/stop float for 5 seconds. This will start the duty pump and change the pump's status on the LCD screen. 11. Lift the high-level float and hold it for 5 seconds. This will cause a high-level alarm message to display on the LCD. The buzzer will sound and the alarm light will flash. Pushing the mute button will silence the alarm. To ensure the correct settings for your pump, refer to the following pages. Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz 3 of 9 Quick Setup The controller's menu structure is shown to the right. To access each parameter, move the cursor (>) to the parameter name and press Enter. This will take you to the next level of parameters or into the parameter itself. When you have changed a parameter, press the Enter key. To return to the previous menu, press the Menu key (M). The Inputs section allows you to select each input and what it will be used for. The factory settings are: Digital Input 1: Not Used Digital Input 2: Pump Start A (start/stop float) Digital Input 3: Pump Start B (assist float) Optional Digital Input 4: High Level (high-level float) An asterisk (*) indicates the currently selected setting. The Digital Input 1 screen is shown below. The asterisk (circled in red) shows that this input is Not Used. Menu Structure Inputs Parameters Digital Input 1 Date and Time Digital Input 2 Start Delay Digital Input 3 Max Run Time Digital Input 4 Alarm Delay Analogue Input Manual Run Time Flow Meter Low Voltage Alarm HL Float Fault Maximum Current PS Float Fault No Flow Alarm Mute Run Window Outputs Dry Run Protection Pump 1 Duty / Standby / Assist Pump 2 Mute Alarm Light Timed Pumping Alarm Buzzer Password Protection Remote Alarm Panel Analogue Telemetry Reset History Voltage Current Run Time Analogue Reading Total Flow Pump Starts Alarms Alarm History > LOW LEVEL PUMP STOP NOT USED 4 of 9 Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz Typically the only settings that need checking are Date and Time, Maximum Current, Run Window (optional), and Duty/Stdby/Assist. Date and Time To update the time, select Parameters on the LCD screen. Once in Parameters, select Date and Time. In this screen, you can change the day, date, and time using the up and down arrow keys. Once satisfied with each parameter, press Enter to move to the next. When the last parameter has been entered, you will be returned to the Parameters menu. Run Window settings Use Run Window to programme your pump to run at a specific time of day, e.g., from 23:00 to 05:00. Note: If the assist or high-level float are activated, the run window will be overridden and the pump(s) will start. To programme the run window, select Parameters on the LCD screen then scroll down and select Run Window. In this screen, select Used by moving the cursor to Used and pressing the Enter Key. Then select From Time, using the up and down arrows to set the desired values for hours and then minutes. Press Enter to accept each value or M to exit the screen without changing it. Repeat the process to set the desired To Time. Make sure the controller is set to the correct time by checking the Date and Time screen. LOW VOLTAGE ALARM MAXIMUM CURRENT NO FLOW > RUNWINDOW USED NOT USED > FROMTIME TO TIME H H : M M 2 3 : 0 0 Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz 5 of 9 Maximum Current settings To check maximum current, select Parameters on the LCD screen then scroll down and select Maximum Current. Select Set High/Enable to set the overload current using the up and down arrows. Press Enter to accept the new value or M to exit the screen without changing it. INPUTS OUTPUTS > PARAMETERS HISTORY ALARM DELAY MANUAL RUN TIME LOWVOLTAGE ALARM > MAXIMUM CURRENT > SETHIGH/ENABLE NOT USED > 1 4 A 6 of 9 Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz Duty/Standby/Assist Select Duty/Stdby/Assist in the Parameters menu. In this page select either Timed or No. of Starts. When in the Timed screen, change the hours by using the up and down key. This is the number of hours between pumps changing duty. If the No. of Starts is selected, use the up and down key to change the number of starts required before the duty pump changes. INPUTS OUTPUTS > PARAMETERS HISTORY NO FLOW ALARM OVER PRESSURE DRY RUN PROTECTION > DUTY/STDBY/ASSIST > TIMED NO. OF STARTS NOT USED > 2 4 H Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz 7 of 9 Float Fault settings If you are not using a start/stop float input and these terminals are shorted out, you will not be able to use No. of Starts to change the duty pump. You will also need to change the PS Float Fault setting by entering Inputs then selecting PS Float Fault and Not Used. When finished, return to the Menu screen, which will revert to the Status screen after about 10 seconds. DIGITAL INPUT 1 DIGITAL INPUT 2 DIGITAL INPUT 3 > DIGITALINPUT4 ANALOGUE INPUT FLOW METER H L FLOAT FAULT > PSFLOATFAULT USED NOT USED 8 of 9 Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz Timed Pumping settings To set your pumps to run at a specific on and off time, select the Outputs option from the main menu then select Pump 1, Timed, Set and press Enter. You have now set Pump 1 to operate in Timed mode. For a Duty/Standby installation, repeat the process for Pump 2. To set the ON and OFF time, go to Timed Pumping in Parameters and select On Time, using the up and down arrows to adjust hour and minute values. Once satisfied, press Enter. Repeat the process to set Off Time. The maximum ON or OFF time is 999 minutes and 59 seconds. 1 INPUTS > OUTPUTS PARAMETERS HISTORY 5 INPUTS OUTPUTS > PARAMETERS HISTORY 2 > PUMP1 PUMP 2 ALARM LIGHT ALARM BUZZER 6 DRY RUN PROTECTION DUTY/STDBY/ASSIST MUTE > TIMEDPUMPING 3 STANDARD > TIMED MAN UAL RUN DISABLED 7 > ONTIME OFF TIME 4 8 CANCEL > SET M M M : S S 1 : 2 0 Any questions about installation? Please visit our website | www.pumpcontrols.com.au | www.pumpcontrols.co.nz 9 of 9