Instruction Manual for ENCLAVE models including: MQVL48 48 Inch Single Sided Linear Gas Fireplace, MQVL48, 48 Inch Single Sided Linear Gas Fireplace, Single Sided Linear Gas Fireplace, Sided Linear Gas Fireplace, Linear Gas Fireplace, Gas Fireplace, Fireplace
Enclave 48 Installation Manual - Urban Fireplaces
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DocumentDocument- Installation Instructions - Model Numbers: Single Side Units: MQVL48NE2, MQVL48LPE2 Bay Peninsula Units: MQVLBG48NE2, MQVLBG48LPE2 Certified to: CSA/ANSI Z21.88:19 CSA 2.33:19 and CSA2.17-2017 ENCLAVE - Certified for use with Adjustable Vented Platform (AVP), and Heat Distribution System (HDS) - WARNING: do not operate this appliance without decorative glass embers on burner and media tray. WARNING: FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage. -Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. -WHAT TO DO IF YOU SMELL GAS · Do not try to light any appliance. · Do not touch any electrical switch; do not use any phone in your building. · Leave the building immediately. · Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. · If you cannot reach your gas supplier, call the fire department -Installation and service must be performed by a qualified installer, service agency or the gas supplier. INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference. This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used. NOT FOR USE WITH SOLID FUEL A Division of R-Co. Inc. 2340 Logan Ave. Winnipeg, Manitoba Canada R2R 2V3 Ph.: (204) 632-1962 Printed in Canada August 1, 2023 Part# 48MQVLBG-MAN19 IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. · If the barrier becomes damaged, the barrier shall be replaced with the manufacturer's barrier for this appliance. · Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance. · Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. · Do not clean when the glass is hot. · Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. · A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. · Do not leave the fireplace remote control where it is accessible to children. WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS. CHECK WITH YOUR DEALER. · TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps. · It is imperative that the vent termination be located observing the minimum clearances as shown in manual. · There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination plate. · Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. · Venting terminal shall not be recessed into a wall or siding. 2 MQVL48 / MQVLBG48 Table of Contents Table of Contents........................................................................................................................................... 3-4 Warnings........................................................................................................................................................ 5 Installation Requirements for the Commonwealth of Massachusetts............................................................ 6 Carbon Monoxide (CO) Detector................................................................................................................... 6 Pre-installation Questions and Answers........................................................................................................ 7 Operations and Maintenance Instructions...................................................................................................... 7 Mobile Home/Manufactured Housing Installation........................................................................................... 8 Installation & Framing Framing Your Gas Fireplace.......................................................................................................................... Vented Chase Requirements......................................................................................................................... VL48AVP Adjustable Vented Platform........................................................................................................... MQVL48 / MQVLBG48 Framing Platform Base.......................................................................................... VL48EG Grill Installation................................................................................................................................ VL60EGS Side Grill........................................................................................................................................ VL48HDS Optional Heat Distribution System................................................................................................ Tile Lip Kit - 48VL-TLK............................................................................................................. Clearance to Combustibles............................................................................................................................ Mantel Clearances / Adjacent Wall................................................................................................................ 9 10 11-12 13 14 15 16 17 18 19 MQVL48 Single Side Locating Your Appliance................................................................................................................................ Fireplace Dimensions..................................................................................................................................... Nailing Tab Guide.......................................................................................................................................... Single Side Framing....................................................................................................................................... Facing Requirements..................................................................................................................................... Using Upper Tile Lip (Supplied with Unit) ..................................................................................... VL48S1BL / VL48S1SS -Surround Installation for MQVL48.......................................................................... MQVL48SEP Side Extension Panels............................................................................................................. Glass Front Removal / Installation................................................................................................................. 20 20 21 22 23 23 24-25 26 27 MQVLBG48 Bay Peninsula Locating Your Appliance................................................................................................................................ Fireplace Dimensions.................................................................................................................................... Bay Peninsula Framing.................................................................................................................................. Bay Peninsula Nailing Tabs and Framing...................................................................................................... VLBGCK Corner Kit....................................................................................................................................... Facing Requirements..................................................................................................................................... Using Upper Tile Lip (Supplied with Unit)...................................................................................... Front Glass Installation / Removal............................................................................................... Side Glass Door Installation / Removal......................................................................................................... 28 28 29 30 31-33 34 34 35 36 General Installation, Use, And Maintenance Door and Glass Information........................................................................................................................... 37 Access Cover Installation.......................................................................................................... 38 MQVL48 / MQVLBG48 Glass Safety Barrier Installation / Removal............................................................ 39 Component Locations.................................................................................................................................... 40 LED Lighting................................................................................................................................................... 41 Accessories and Options MQVL48RGB Glass Back Liner Installation.................................................................................................. MQVL48RGE Glass End Panel Installation................................................................................................... MQVL48RLSB / MQVL48RLSE Liner Installation.......................................................................................... MQVL48RLFB / MQVL48RLFE Liner Installation.......................................................................................... MQ Dealer Accessories - MQVL48 / MQVLBG48.......................................................................................... 42 43-44 45-46 45-46 47-48 3 MQRBD3 - 5 Pc. Driftwood Log Set............................................................................................................... 49 MQLOGF48D - 6 Pc. Driftwood Log Set........................................................................................................ 50 MQRBRW 5 Pc. Birchwood Log Set........................................................................................................... 50 Burner System Gas Line Installation / Gas Specifications Chart............................................................................................ 51 Annual Inspection List.................................................................................................................................... 52 Troubleshooting the Gas Control System...................................................................................................... 53 Burner System Maintenance.......................................................................................................................... 54 Gas Conversion Part A.................................................................................................................................. 55 Gas Conversion for Top Convertible Pilot Part B........................................................................................ 56 Gas Conversion for Modulator Part C......................................................................................................... 57 False Bottom Removal (Media Tray)............................................................................................................. 58 Burner Tube Removal.................................................................................................................................... 58 Burner System Removal and Installation....................................................................................................... 58 Proflame 2 IPI System IPI Ignition Lighting Instructions..................................................................................................................... Proflame 2 Parts List...................................................................................................................................... Proflame 2 Module and Remote Control........................................................................................................ Cold Climates CPI Setting - Proflame 2 Remote Control............................................................................ Proflame 2 Remote Control Operation........................................................................................................... Proflame 2 Label Diagram............................................................................................................................. WMBH Wall Mount Battery Holder Option............................................................................... 59 60 61 62 63-64 65 66 Venting Vent Terminal Clearances.............................................................................................................................. General Vent Installation........................................................................................................... Installation of Side Wall Venting.................................................................................................. Venting Routes And Components............................................................................................... Horizontal Venting Table.......................................................................................................... Flue Restrictor........................................................................................................................ Venting Straight Up Through Roof.............................................................................................. Cathedral Ceilings.................................................................................................................. Approved for Power Vent .......................................................................................................... Parts Lists PVH58 Parts List..................................................................................................................... MQVL48 / MQVLBG48 Parts List.................................................................................................... Warranty Limited Lifetime Warranty......................................................................................................... 67 68 69 70 70 71 72-73 74 75 76 77-78 79 4 Warnings, Installations and Operations - Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States. WARNING FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING: 1. Do not clean when the glass is hot. 2. Do not use abrasive cleaners. 3. Using a substitute glass will void all product warranties. 4. For safe operation, glass doors must be closed. 5. When purging the gas line, the glass front must be removed. 6. Do not strike or abuse glass. Take care to avoid breakage. 7. Do not alter gas orifice. 8. No substitute materials may be used other than factory supplied components. 9. This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies. 10. Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing. 11. Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces. 12. Under no circumstances should any solid fuels (wood, paper) be used in this appliance. 13. Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance. 14. Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance. 15. Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit. 16. Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it. 17. Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water. 18. Do not operate appliance unless completely installed as per installation instructions. 19. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. 20. WARNING: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person. 21. The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids. 22. The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit. 23. Ensure that power to the Fireplace is turned off before servicing. 24. Do not operate this Fireplace without the glass front or with a broken glass. 25. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner's information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier. 26. Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death. 27. This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug. 28. NOT INTENDED FOR USE AS A PRIMARY HEAT SOURCE. This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations. 29. This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. 5 Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below. 1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall: Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector; Have battery back-up power; Meet ANSI./UL 2034 Standards and comply with NFPA 720; and Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527 CMR. C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer's instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation. D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read "Gas Vent Directly Below". 2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied: A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720. B. A carbon monoxide detector shall: Be located in the room that houses the appliance or equipment; Be either hard-wired or battery powered or both; and Shall comply with NFPA 720. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation. For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shutoff valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238. Carbon Monoxide (CO) Detector NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance. Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes. 6 Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable. Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner. · Babies, small children, pregnant women and pets should leave the area during the cure phase. · Ventilate well, open doors and windows. · Do not touch during curing. Why does my fireplace or stove give off odor? It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors). It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odors dissipate. Noise coming from the fireplace? Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace. It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan. Note to the Installer: Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer. Operations and Maintenance Instructions For safe installation and operation note the following: · Be sure to read and understand all the instructions in this manual before operation of appliance. · Ensure all wiring is correct and properly enclosed to prevent possible shock. · Check for gas leaks. · Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed. · Make sure venting and termination cap are installed and unobstructed. · If brick or porcelain liners are used, ensure they are installed. · Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect. · If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it. · Venting systems should be periodically examined by a qualified agency. · The flow of combustion and ventilation air must not be obstructed. · The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control. · Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs. · Never use your gas fireplace as a cooking device. · Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing. · Areas in and around the Chase Vent Openings should be cleaned annually. 7 Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer's installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada. Appliance Must Be Secured To Structure Using Supplied Nailing Tabs And Or Fastened To Floor. Serrated or Star Washer Ground Wire from Appliance to Steel Chassis of Mobile Home. USE 8GA COPPER WIRE. Use Existing Hole Or Remove Existing Screw To Mount Ground Wire. THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER FIRST SALE IN THE USA. THE VENTED GAS FIREPLACE HEATERS (ANSI Z21.88) IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES IN CANADA. Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding. Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor. Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during installation of appliance or venting. For required venting components see venting installation in appropriate section of this manual. Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes. 8 Framing Your Gas Fireplace This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace. Specifications 1.Cold climate installation recommendation: When installing this fireplace against non-insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit. 2.Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams). 3.Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top. 4.A Hearth is not required for this unit. Vertical Venting in Cold Climates In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup. Certified for installation in a bedroom or bedsitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes. Stand-off and Nailing Tab Locations Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs. Stand-off 3/8" Tall Nailing Tab- Lift up to attach to framing above unit. Stand-off 3/8" Tall Rotating Nailing Tab Holes are provided in bottom of unit to secure appliance to floor after installation. Stand-off- Raise into position and fasten with DT Screw provided. Rotating Nailing Tab 9 MQVL48 / MQVLBG48 -Vented Chase Requirements- FIREPLACE CHASE MUST BE VENTED AT TOP AND BOTTOM- Minimum 151 square inches free air opening at the top of the chase, and minimum 84 square inches free air opening at the bottom of the chase. Platform must have minimum 480 Square inches free air opening. Chase Vent Openings LARGER than the required minimums ARE allowed and will reduce surface temperatures. HEAT CANNOT BE DISCHARGED INTO THE WALLS, FLOOR, OR CEILING. Heat must exit through the required vented chase opening near the ceiling. ELECTRICAL WIRES IN CHASE MUST BE PROPERLY ATTACHED TO INSIDE WALL OF CHASE. DO NOT RUN WIRES ABOVE APPLIANCE. Please follow the current CSA C22.1 Canadian Electrical Code or the National Electrical Code; ANSI/NFPA 70 when installed in the United States. If using insulation in vented chase (i.e. for outside wall), wall board / drywall is required to support all insulation. Vented chase must be clean and free of all debris (i.e. loose insulation, pieces of wood, etc.) Framing for Vented Chase - with Grills- Top Opening must be 48-5/8" wide, 3-5/8" tall, and within 2" of Enclosure Top. Ceiling 2" MAX from top of Chase Uses Kingsman VL48EG Grill Or Minimum 151 Sq. In. Free Air Equivalent Ceiling 2" MAX from top of Chase Uses Kingsman VL48EG Grill Or Minimum 151 Sq. In. Free Air Equivalent Optional Secondary Vent can be added Min 151 Sq. In. Must be in the same Pressure Zone (Room / Area) Fireplace Support must be open to allow air to flow through fireplace. 84 Sq. In. Air Option Required Minimum 84 Sq. In. Free Air 84 Sq. In. Air Option Required Minimum 84 Sq. In. Free Air (Example: 42" x 2") * This area must be open MIN 480 Sq. In. Framing for Vented Chase with Openings - No Grills- Top Opening must be a minimum of 151 sq. in., and within 2" of Enclosure Top. Example: 56-1/2" x 2-3/4" = 155-3/8" Square Inches Ceiling Required Minimum 151 Sq. In. Free Air Required Minimum 151 Sq. In. Free Air Optional Secondary Vent can be added Min 151 Sq. In. Must be in the same Pressure Zone (Room / Area) Fireplace Support must be open to allow air to flow through fireplace. Optional Adjustable Vented Platform (VL48AVP) 84 Sq. In. Air Option Required Minimum 84 Sq. In. Free Air (Example: 42" x 2") This area must be open MIN 480 Sq. In. 84 Sq. In. Air Option Required * Minimum 84 Sq. In. Free Air 10 Adjustable Vented Platform VL48AVP, VL60AVP, VL72AVP -Option The Adjustable Vented Platform is an optional installation base. Height is variable from approximately 15" to 27". IMPORTANT NOTES: · AVP SHOULD BE IN PLACE AND LEVEL BEFORE UNIT IS INSTALLED. · ATTACH FIREPLACE TO AVP WITH SCREWS PROVIDED. · FIREPLACE SHOULD BE NOT BE MOVED ONCE INSTALLED ON AVP. · FIREPLACE MUST BE SECURED TO FRAMING ONCE INSTALLED ON AVP. 15" Min To 27" Max 24-3/4" Min To 36-3/4" Max Elevator Bolt Note: There is a 1-3/4" space between the Adjustable Vented Platform and the back of the unit. This area can be covered or filled in with framing or finishing materials. 1-3/4" Front AVP Openings Sq. In. Required Opening Top AVP Opening Bottom AVP Opening VL48AVP 84 Sq. In. 84 Sq. In. 85 Sq. In. VL60AVP 102 Sq. In. 102 Sq. In. 105 Sq. In. VL72AVP 158 Sq. In. 160 Sq. In. 162 Sq. In. Top AVP Opening Bottom AVP Opening The Side Openings have 20 or 27 square inches of opening each (depending upon the setting). They can be closed in if the required minimum opening has already been achieved (i.e., the front opening of the AVP is used). The Tile Lip on the Side of the Platform is detachable. 20 or 27 Sq. In Opening on each side Side Tile Lip is Detachable ADJUSTABLE VENTED PLATFORM PARTS LIST ITEM NO. DESCRIPTION QTY. 1 Inner Side Panel 2 2 Outer Front Panel 1 3 Rear Brace 2 4 Outer Side Panel 2 5 Inner Front Panel 1 6 #8 x 5/8" Low Profile Screw 37 7 1/4-20 x 1/2" Self-Clinching Stud 4 8 1/4-20 Nut with Serrated Washer 4 9 Side Tile Lip 2 Base OUTER SIDE PANEL INNER SIDE PANEL Top INNER SIDE PANEL CONTINUED ON NEXT PAGE OUTER SIDE PANEL 11 STEP ONE: ASSEMBLE BASE REAR BRACE OUTER SIDE PANEL OUTER SIDE PANEL SELFCLINCHING STUD INNER FRONT PANEL 1. Assemble Base of Platform using supplied self-clinching studs, nuts, and screws. OUTER SIDE PANEL OUTER X2 SIDE PANEL SELFCLINCHING STUD X4 STEP TWO: ASSEMBLE TOP INNER SIDE PANEL REAR BRACE INNER SIDE PANEL OUTER SIDE PANEL TILE LIP OUTER SIDE PANEL TILE LIP INNER SIDE PANEL OUTER FRONT PANEL 2. Assemble Top using supplied screws. INNER SIDE PANEL OUTER FRONT PANEL OUTER SIDE PANEL TILE LIP TILE LIP STEP THREE: ASSEMBLE PLATFORM AND SET AT DESIRED HEIGHT OUTER FRONT PANEL GOES TO OUTSIDE HOOK BACK OF FIREPLACE INTO BACK OF PLATFORM AND ATTACH FRONT WITH SCREWS. INNER SIDE PANEL GOES TO INSIDE INNER SIDE PANEL TILE LIP INNER SIDE PANEL OUTER SIDE PANEL TILE LIP ATTACH WITH SCREWS ATTACH FIREPLACE TO PLATFORM AND TO FRAMING. 12 MQVL48 / MQVLBG48 Framing Platform Base A Platform Base has air opening requirements that must be met. Top of Platform Must Have Minimum 480 Square Inches Free Air Opening DO NOT COVER TOP OF PLATFORM Front Must Have Minimum 84 Square Inches Free Air Opening EXAMPLE: 2" X 42" TOP VIEW MIN 480 Square Inches Free Air Opening EXAMPLE 1: FRONT VIEW 84 Square Inches Free Air Opening EXAMPLE: 2" X 42" = 84 Square Inches EXAMPLE 2: FRONT VIEW 84 Square Inches Free Air Opening EXAMPLE: 1-1/2" X 56" = 84 Square Inches SIDE VIEW 480 Sq. In. MIN SIDE VIEW 480 Sq. In. MIN Opening must not be blocked by floor covering. 13 VL48EG Grill Installation- Compatible with both Vented Chase and HDS -Option- Grill openings must be within 2" of enclosure top. This is to prevent excess heat from becoming trapped in the top of the chase. See installation section of manual. Parts List: [1] Louver Grill (ready to paint) [1] Outer Trim Grill Mount (ready to paint) [6] #6 Black Screws This Grill Meets Minimum Opening Air Free Requirements. Required Opening Dimensions: 48-5/8" wide x 3-5/8" tall x 2" deep. Outer Trim Dimensions: 49-3/4" wide x 4-7/8" tall. Installation: 1. Insert Outer Trim Grill Mount into opening and fasten to framing with a wood screw at each end. 2. Then insert Grill and attach with supplied #6 black screws. Do not over tighten screws. Grill Grill Outer Trim Grill Mount Outer Trim Grill Mount Enclosure Top 14 VL60EGS Side Grill Installation - MQVL48, MQVLBG48 Option Not compatible with HDS System. Contents of Kit: [Qty 2] Side Grill assemblies (ready to paint). Grill openings must be within 2" of enclosure top. This is to prevent excess heat from becoming trapped in the top of the chase. See installation section of manual. Fits into 6-5/8" Opening 15-1/4" x 6-5/8" Tall opening required. Pressure Fit into 15-1/4" Opening Pressure Point Vertical Studs are required for Pressure Fit Can be used at Top and/or Bottom of Chase. VL60EGS Grills must be on Left and Right Side of chase if used at either location. For Top of Chase: Grill Openings Must be within 2" of Enclosure Top. Ceiling Flush or within 2" from Enclosure Top 2" MAX from Enclosure Top Grills must be used on Left and Right Side of Chase if used at Top Enclosure Top FIREPLACE CHASE MUST BE VENTED AT TOP AND BOTTOM- Grills must be used on Left and Right Side of Chase if used at Bottom 15 VL48HDS Optional Heat Distribution System *Requires ZDV5FP6 Flex Pipe Kit (Contains 4 pcs. 5"diameter flex pipe 6' long). -Option Must be installed before front framing is in place. Uses Kingsman VL48EG Grill Or Minimum 151 Sq. In. Free Air Equivalent Flex Piping Plenum Connect only the two center pipes when venting to an optional secondary vent opening. Adapter Plate Required Minimum 84 Sq. In. Free Air Opening Optional VL48AVP Shown If using insulation in vented chase (i.e. for outside wall), wall board / drywall is required to support all insulation. Vented chase must be clean and free of all debris (i.e. loose insulation, pieces of wood, etc.). Single Room Option Heated Room Air flows back into room with fireplace. Connect all four flex pipes. Ceiling Secondary Vent Opening Option Heated Room Air flows into room with fireplace and an area that is common to the main room. Connect only the two inside flex pipes. Ceiling Top of Chase 2" MAX From top of Chase Uses Kingsman VL48EG Grill Or Minimum 151 Sq. In. Free Air Equivalent Top of Chase 2" MAX From top of Chase Uses Kingsman VL48EG Grill Or Minimum 151 Sq. In. Free Air Equivalent 2" MAX From top of Chase Optional Secondary Vent Opening Uses Kingsman VL48EG Grill Or Minimum 151 Sq. In. Free Air Equivalent Front Front Required Minimum 84 Sq. In. Free Air Optional VL48AVP Shown Required Minimum 84 Sq. In. Free Air Optional VL48AVP Shown Secondary Vent Opening Must Be In the Same Pressure Zone (Room / Area) 16 48VL-TLK Tile Lip Kit - Optional The 48VL-TLK Kit may be used as a trim around the opening of the fireplace. Fasten with supplied self-tapping screws. ITEM NUMBER QUANTITY Kit Consists of items 1-4 PART NUMBER 1 1 48VLBG-TLK1 2 2 48VLBG-TLK2 3 2 48VLBG-TLK3 4 16 530-685 Items 5 & 6 are supplied with Fireplace 5 1 48VL-164 6 2 48VLB-165 DESCRIPTION Front Bottom Tile Lip 56-3/16" Side Horizontal Tile Lip 16-1/4" Side Vertical Tile Lip 15-3/8" #8-1/2" Self-Tapping Screw Front Top Tile Lip 54-7/16" (Supplied with Unit) Side Top Tile Lip 15-3/8" (Supplied with Unit) 6 Supplied with Unit 4 6 Supplied with Unit 3 2 3 5 Supplied with Unit 2 1 5 Supplied with Unit For MQVL48 Single Side Units, item 2 3 1 is not used. 3 5 3 SIDE VIEW 3 1 1 NOTE: Ends may require trimming or cutting, depending upon desired finished opening. 17 MQVL48 / MQVLBG48 Clearance to Combustibles Front (Furniture, etc. from glass) Side (Furniture, etc. from glass) Side (from Stand-offs of VLBG48 or Corner Kit) Back (from Stand-offs) Floor Minimum Ceiling Height (from bottom of fireplace) Top (from Stand-offs) Top of 90° Bend in minimum Enclosure of 76" Top of 90° Bend in Enclosure over 76" VENTING SYSTEMS Top of Horizontal Pipe Side & Bottom of Horizontal Pipe Vertical Vent Pipe in Enclosure under 76" Vertical Vent Pipe in Enclosure over 76" MQVLBG48 SHOWN - SIDE VIEW 36" [92cm] 8-1/2" [21.6cm] 0" [0cm] 0" [0cm] 0" [0cm] 76" [193cm] 0" [0cm] 14-1/2" [36.8cm] 4" [10.2cm] NOTE If using insulation in vented chase (i.e. for outside wall), wall board / drywall is required to support all insulation. Vented chase must be clean and free of all debris (i.e. loose insulation, pieces of wood, etc.). 1/1/2" [3.8cm] 1" [2.5cm] All Vent Systems 4-9/16" [11.6cm] All Vent Systems 1" [2.5cm] All Vent Systems Top opening of Chase must be within 2" of Enclosure Top (Min 151 sq. in.) CEILING Top of Enclosure must be sealed so that no heat can escape. Maximum Total Depth of TV Recess from face of unit is 3-3/4" 28-1/2" (55" TV) MQVL48 Single Side Units- No Framing on Top Sides of fireplace Bottom Air Opening Options Min 84 sq. in. (EXAMPLE: 42" x 2") Opening must not be blocked by floor covering * THIS AREA MUST BE OPEN MIN 480 Sq. In. 19" 18 MQVL48 / MQVLBG48 Mantel Clearances A Combustible Mantel can be placed immediately above the fireplace opening. SIDE VIEW (MQVLBG48 Shown) 1 in. Min. 151 sq. in. Min. 3/4" A Combustible Hearth can be placed immediately below the fireplace opening. 28-1/2" (55" TV) An Adjacent Side Wall may project directly from the side of the fireplace opening. Drywall Bottom Air Opening Options Min 84 sq. in. Opening must not be blocked by floor covering MQVL48 / MQVLBG48 Adjacent Wall - TOP VIEW * This area must be open MIN 480 Sq. In. MQVL48 or MQVLBG48 with VLBGCK Adjacent Wall- may project directly from side of unit MQVLBG48 MIN (18" Recommended for Service access) 19 MQVL48 Single Side Locating Your Appliance LOCATION KEY: A. Left Side Corner B. Flat on Wall A C. 45° Corner D. As a Room Divider E. As an Island* F. Right Side Corner G. Exterior Wall Chase D *Island installation with a top vent is possible as long as the horizontal portion of the vent system does not F exceed 20 feet (6.1 m). B E G C 20' MAX 20' MAX MQVL48 Single Side Fireplace Dimensions 20 MQVL48 Single Side -Nailing Tab Guide- [Qty] 4 Nailing Tabs are located on each side of the front frame. NOTE: If using the rear nailing tabs for cantilevered chase etc., refer to the Nailing Tab page for MQVLBG48 Bay Peninsula. 1 2 Flat (As Shipped) Pull up 90° for wall flush with fireplace face. Rotate 180° for framing flush with fireplace face. These Nailing Tabs can be used in two ways: 1/2" Drywall Flush with Face of Fireplace Fireplace Framing Flush with Face of Fireplace Finished wall face and wall to be covered (e.g. Tile around surface will continue up to fireplace opening. Fireplace). TOP VIEW RIGHT SIDE TOP VIEW RIGHT SIDE 1 2 Back Wall 18-1/2" Framing Depth Nailing Tab Drywall Facing Material (Tile, marble, etc.) 1 Back Wall 19" Framing Depth Nailing Tab Drywall 2 21 NO FRAMING NO FRAMING MQVL48 Single Side Framing Stud MQVL48 Single Side Units- No Framing on Top Sides of fireplace TOP VIEW BACK WALL FRAMING FRAMING OVER FRONT TOP OF FIREPLACE FRAMFINRGAMININGFINROFNRTONT OOFF FFIRIREEPPLAACCEE EXETXENTEDENDDEFDRFARMAINMGINGININFFRROONNT T OOFFFIRFIERPELPALACCEE Stud 19" Framing Flush with Face Variable Can be built out to desired depth Appliance must be in place with venting connected before area above fireplace is framed in. NOTE: Appliance and framing structures are not load bearing. Fireplace Chase MUST BE VENTED at the top with or without grills. Must have a minimum of 151 square inches free air opening. DO NOT COVER TOP OF PLATFORM. VARIABLE Fireplace Chase MUST BE VENTED with or without grills. Must have a minimum of 84 square inches free air opening below appliance. Opening must not be blocked by floor covering. Optional 48AVP Adjustable Vented Platform shown. 56-1/2" TOP VIEW Top of Platform Must Have Minimum 480 Square Inches Free Air Opening 19" Framing Flush with Face 22 MQVL48 Single Side -Facing Requirements Unit may be covered with combustible material (i.e. drywall) up to the fireplace opening. NOTE: If installing VL48S1BL or SS Surround: 5/8" Space is required around fireplace opening. Do not allow wall covering to come within this area. Option A: Open Chase at Ceiling (MIN 151 Sq. In.) Option B: Vent Slot in Chase (MIN 151 Sq. In.) MAX 2" Below Ceiling Do not drive screws into fireplace front. Facing materials must be attached to framing. OPTIONAL COMPONENTS VALVE IPI SYSTEM Do not drive screws into these highlighted areas. Lower Vent Slot (MIN 84 Sq. In.) is REQUIRED for ALL Installations. Example: 2 x 42" MQVL48 Single Side - Using Tile Lip A Tile Lip is supplied for attachment above the fireplace opening only. This can be used as a standard tile edging or as a mount bracket for other surfaces like drywall or plywood. Set to desired height and attach through holes in face of fireplace. Install before applying the finishing materials. For a complete Tile Lip Kit order 48VL-TLK. FOR SURROUND INSTALLATION FRONT OF UNIT 5/8" NOTE: If installing VL48S1BL or SS Surround: install Tile Lip using second hole from top, as shown. This will provide the required 5/8" clearance above opening. Drywall Drywall 84 Square Inches Free Air Opening. Example: 1-1/2" x 56" Opening must not be blocked by floor covering 23 VL48S1BL / VL48S1SS -Surround Installation for MQVL48 -Option PARTS LIST: - [Qty 1] Surround Frame - [Qty 2] Black Side Fillers - [Qty 1] Bottom Filler - [Qty 1] Appliance Space Filler - [Qty 15] #6 Black Screws NOTE: Install before applying the finishing materials. Install Tile Lip (supplied with fireplace) using second hole from top, as shown. This will provide the required 5/8" clearance above opening. 2nd hole from top 1-1/2" TILE LIP ON FRONT OF UNIT 5/8" ASSEMBLY: Attach Side Fillers and Bottom Filler to Surround Frame with [Qty] 11 screws. Surround Frame Side Filler Bottom Filler Side Filler NOTE: DO NOT OVERTIGHTEN SCREWS. Fireplace Finishing: 5/8" Space is required around fireplace opening. Do not allow wall covering to come within this area. NOTE: If the wall covering material is more than 3/4" thick, use the Appliance Space Filler. Install before applying the finishing materials. 5/8" Space Screw Appliance Space Filler Screw Screw 24 INSTALLATION: - Fireplace must be installed and wall surface must be finished. -Insert assembled Surround into fireplace opening. [Qty 4] Surround Tabs will fit into [Qty 4] Fireplace Slots. -Insert [Qty 4] screws through the holes in the Surround Tabs and into the Fireplace. DO NOT TIGHTEN SCEWS. -Set Surround to desired depth (see Adjustment below). ADJUSTMENT: -Depth of Surround can be adjusted to match thickness of wall finishing materials. -Gap behind Surround can be adjusted from approximately 1/2" (drywall only) to 2-1/4" (stone, brick, or other materials). -Once depth of Surround has been set, tighten screws to hold Surround in place. NOTE: DO NOT OVERTIGHTEN SCREWS. Surround Tabs Mounting Screws 2-1/4" ADJUSTMENT Drywall 1/2" Fireplace Slots Stone, Brick, Etc. 1-1/2" 2" Drywall 1/2" 25 MQVL48 Single Side- VL48SEP Side Extension Panels Contents if Kit: Qty 2 Side Extension Panels Qty 4 - #6 Black Screws 4" 18-3/16" 19-7/16" Framing Details: -Option- FROM EDGE OF FIREPLACE TO OUTSIDE OF 2 X 4 FINISHED HEIGHT HORIZONTAL FRAMING ABOVE TOP OF OPENING: 1/2" HORIZONTAL FRAMING BELOW BOTTOM OF OPENING: 7/16" 18-3/16" PANEL HEIGHT 19-3/16" HORIZONTAL FRAMING DIMENSION FINISHED WIDTH Installation Procedure: 1. Place Panel into side opening of fireplace. Attach panels to inside of fireplace face with [Qty 2] #6 Black Screws. 2. Attach Panel to wall with nails or low profile pan head screws. Repeat for other side. 3. Proceed with finishing wall surface. FINISHING OPTION 26 MQVL 48/60/72 Single Sided Units- -Glass Front Removal / Installation- To remove Glass Front: 1. Remove Wing Nuts on the Upper Glass Retainer above the Glass Door Front and remove the Retainer. 2. Loosen Wing Nuts on the Lower Glass Retainer but do not remove. 3. Remove the Side Cover Panels. 4. Glass Door Front can now be lifted out of the fireplace. 5. Installation is the reverse of these steps. Tighten wing nuts on Glass Front until they are snug. Wingnuts should be finger-tight on Glass Front. NOTE: Do not over tighten nuts as glass could break. Start at the center and work toward the ends of the glass. Use caution when working with glass. Wear gloves. Suction Cups Recommended. Side Cover Panel Side Cover Panel Ball of Gasket Faces Fireplace Upper Glass Retainer X4 (48VL & 60 Units) X5 (72VL Units) 27 MQVLBG48 Bay Peninsula LOCATION KEY: A. Corner Kit- Left Side B. Flat on Wall C. Corner Kit- Right Side D. Corner Kit- Left Side E. Corner Kit- Right Side F. 45° Corner G. As an Island* *Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m). A D F Locating Your Appliance B C E G 20' MAX 20' MAX MQVLBG48 Bay Peninsula Fireplace Dimensions IMPORTANT: Front corners of Firebox Glass must have a dab of high-temp silicone placed between the ball of the gasket and the glass. This will fully seal the firebox corners. 28 MQVLBG48 Bay Peninsula -Framing OPTION A: Framing Attached to Side of Fireplace- For building out around the fireplace. NOTE: Appliance and framing structures are not load bearing. -TOP VIEW- BACK WALL RIGHT SIDE VIEW 19" MIN VARIABLE VARIABLE BACK WALL VARIABLE FRAMING ON TOP OF FIREPLACE Can be built out to desired depth EXTENDED FRAMING IN FRONT OF FIREPLACE Required Bottom Chase Opening - MIN 84 SQ. IN. (Example: 56" x 1-1/2") * 19" This area must be open MIN 480 SQ. IN. MIN OPTION B: Framing Attached to Top of Fireplace- For cantilevered chase. Framing must be self-supporting. OPTION C: Framing Attached to Back of Fireplace- For cantilevered chase. Framing must be self-supporting. -TOP VIEWBACK WALL -TOP VIEWBACK WALL 19" MIN 20-1/2" MIN FRAMING ON TOP OF FIREPLACE OPTION B- LEFT SIDE VIEW 56-1/2" (WIDTH OF UNIT) OPTION C- RIGHT SIDE VIEW Required Opening at Top of Chase - MIN 151 SQ. IN. Required Opening at Top of Chase - MIN 151 SQ. IN. BACK WALL BACK WALL * 19" MIN Nailing Tab on Top of Unit Required Bottom Chase Opening - MIN 158 SQ. IN. (Example: 56" x 1-1/2") This area must be open MIN 480 SQ. IN. Nailing Tab on Side of Unit Required Bottom Chase Opening - MIN 158 SQ. IN. (Example: 56" x 1-1/2") This area must be open MIN 480 SQ. IN. * 20-1/2" MIN 29 MQVLBG48 Peninsula Nailing Tabs and Framing OPTION A: Framing Attached to Side of Fireplace- For building out around the fireplace. Framing must be selfsupporting. SIDE NAILING TAB MIN. 151 SQ. IN. Example: 48-5/8" x 3-5/8" Optional framing attached to side of fireplace DO NOT COVER TOP OF PLATFORM. TOP VIEW MIN. 84 SQ. IN. Example: 42" x 2" Top of Platform Must Have Minimum 480 Square Inches OPTION B: Framing Attached to Top of Fireplace- For cantilevered chase. Framing must be self-supporting. MIN. 151 SQ. IN. Example: 48-5/8" x 3-5/8" TOP NAILING TAB Optional framing attached to side of fireplace Sides of Unit will be exposed. DO NOT COVER TOP OF PLATFORM. TOP VIEW Top of Platform Must Have Minimum 480 Square Inches MIN. 84 SQ. IN. Example: 42" x 2" 19" MIN OPTION C: Framing Attached to Back of Fireplace- For cantilevered chase. Framing must be self-supporting. MIN. 151 SQ. IN. Example: 48-5/8" x 3-5/8" SIDE NAILING TAB Optional framing attached to side of fireplace Framing depth will be increased by 1-1/2". DO NOT COVER TOP OF PLATFORM. MIN. 84 SQ. IN. 20-1/2" MIN Optional VL48AVP Shown. 30 VLBGCK - Corner Kit - for MQVLBG48/60/72 Peninsula Bay Option - MUST BE INSTALLED BEFORE UNIT IS INSTALLED INTO FRAMING. - CORNER KIT CAN BE INSTALLED AT EITHER END OF FIREPLACE. WARNING: THIS CONVERSION CANNOT BE UNDONE. Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Contents of Kit: Sheet Metal Components: · Inner Liner Panel with Gasket · Front Glass Cover with Gasket · Firebox Cover with Gasket · Fireplace Outer Cover · 90ml Tube Millpac · [Qty 22] 1/2" DT Screws · [Qty 6] Pan Head Screws Front Glass Cover Inner Liner Panel STEP ONE- PREPARATION 1. Remove Front Glass and Lower Front Panel Assembly. 2. Remove Outer Glass Supports and discard. 3. Remove the Side Door Retainers, Firebox Side Glass Panel and Door Frame and discard. 4. Cut and remove Side Firebox Gasket 1/4" past the corner edges. 1 Remove Front Glass and Lower Front Panel Assembly Firebox Cover Fireplace Outer Cover 2 Remove Outer Glass Supports 3 Remove Side Door Retainers, Firebox Side Glass Panel and Door Frame Glass Glass Door Panel Frame 4 Remove Gasket from Side Door Retainer Side of Firebox CUT GASKET 1/4" BACK FROM FRONT Side Door Retainer CONTINUED ON NEXT PAGE 31 STEP TWO: INSTALL FIREBOX COVER A. Apply a 3/8" bead of MillPac onto the Seal Gasket of the Firebox Cover. Do not Apply MillPac onto the Front Glass Gasket. See Photo. B. Insert Firebox Cover through front of fireplace and press against Back and Side of firebox. C. Check inside firebox to ensure that Seal Gasket and Mill-Pac are sealed against the side of the firebox. Front Glass Gasket must be flush with front of firebox. Seal Gasket A 3/8" Bead of Mill-Pac Front Glass Gasket NO Mill-Pac Bottom of Angle will locate Cover in Firebox B Insert Firebox Cover through front of fireplace D. Starting with the top 3 holes, attach the Firebox C Cover with [10] DT Screws. Ensure Seal Gasket and Mill-Pac are sealed against the side of the firebox Attach with [10] DT Screws STEP THREE: INSTALL INNER LINER PANEL NOTE: Do not install this component if you are using optional fiber or reflective glass liners. E. Remove the False Bottom Retainer from the inside bottom corner of the firebox and discard. F. Remove the Brick Clip from the inside top corner of the firebox and discard. CONTINUED ON NEXT PAGE Front Glass Gasket must be flush with front of firebox D Outside of Firebox Cover Back of firebox E Remove False Bottom Retainer F Remove Brick Clip 32 G. Install Inner Liner Panel inside of Firebox. STEP FOUR: INSTALL FIREPLACE OUTER COVER H. Use the [6] Pan Head Screws supplied along front edge of Fireplace Outer Cover. Use [7] DT Screws to attach top, bottom, and back of Fireplace Outer Cover. I. Set Stand-Off in position and attach with DT Screw. FRONT GLASS COVER J. Install Front Glass Cover when installing firebox front glass. K. Reinstall Lower Front Panel Assembly. G Install Inner Liner Panel inside of firebox Front Glass Gasket K Reinstall Lower Front Panel Assembly FRAMING / CLEARANCES: VLBGCK Corner Kit requires the same framing and clearances as MQVL 48/60/72 Single Side appliances. H Use [Qty 7] DT Screws to attach top, bottom, and back of Fireplace Outer Cover I Set Stand-Off in position and attach with DT Screw. Use [Qty 6] Pan Head H Screws to attach Front of Fireplace Outer Cover J Install Front Glass Cover when installing firebox front glass VLBGCK has the same framing and clearance requirements as MQVL48/60/72 Single Side fireplaces 33 MQVLBG48 Bay Peninsula -Facing Requirements Unit may be covered with combustible material (i.e. drywall) up to the fireplace opening. Option A: Open Chase at Ceiling Minimum 151 Sq. Inches. Option B: Vent Slot in Chase MAX 2" Below Ceiling Minimum 151 Sq. Inches. Do not drive screws into fireplace front. Facing materials must be attached to framing. OPTIONAL COMPONENTS VALVE IPI SYSTEM Do not drive screws into these highlighted areas. Lower Vent Slot (MIN 84 Sq. In.) is REQUIRED for ALL Installations Example: 2" x 42". MQVLBG48 Bay Peninsula - Using Tile Lip A Tile Lip is supplied for attachment above the fireplace opening only. This can be used as a standard tile edging or as a mount bracket for other surfaces like drywall or plywood. Set to desired height and attach through holes in face of fireplace. For a complete Tile Lip Kit order 48VL-TLK. Drywall Drywall 84 Square Inches Free Air Minimum Example: 1-1/2" x 56" 34 MQVLBG 48/60/72 Bay Peninsula Units- - Front Glass Installation and Removal - SILICONE SILICONE IMPORTANT: Each corner must have a dab of high-temp silicone placed between the ball of the gasket and the corner glass. This will fully seal the firebox corners. NOTE: Side Glass Panels must be in place before Front Glass is installed. ALIGNMENT TAB Front Glass is placed in front of corner glass edge. To Install Glass Front: 1. Loosen Upper and Lower Side Glass Retainer wing nuts until they are only lightly snug (See A and B at right). 2. Place a bead of High Temp Silicone on all four corners of the firebox gasket (see above). This will seal any gaps between where the gasket and the glass corners meet. 3. Install Glass Front into the Lower Glass Retainer. Install Upper Glass Retainer. Tighten wing nuts until lightly snug. Start at the center and work toward the ends of the glass. 4. Match Glass Front up with Side Glass at each end using Alignment Tabs (See above). 5. Tighten wing nuts on Glass Front until they are snug. Next, fully finger-tighten wing nuts on Side Glass, and then back them off 1/4 to 1/2 turn. Finally, finish tightening all wing nuts on Glass Front. NOTE: Do not over tighten nuts as glass could break. Wingnuts should be finger-tight on Glass Front. To Remove Glass Front: 1. Remove Wing Nuts on the Upper Glass Retainer and remove the retainer. 2. Loosen Wing Nuts on the Lower Glass Retainer but do not remove. Glass Front can now be lifted out of the fireplace. A: Upper Side Glass Retainer High Temp Silicone on Firebox Gasket at corner Upper Glass Retainer High Temp Silicone on Firebox Gasket at corner X4 (48 & 60 VLBG Units) B: Lower Side Glass Retainer X5 (72VLBG Units) 35 MQVLBG 48/60/72 Bay Peninsula Units- Side Glass Removal and Installation Remove Front Firebox Glass first. If the Side Glass Panel or another component must be cleaned or replaced, remove the 4 Wing Nuts from the Side Glass Door and remove Retainers, Glass Door Frame, and Glass. IMPORTANT: Front corners must have a dab of high- temp silicone placed between the ball of the gasket and the glass. This will fully seal the firebox corners. Spring Mechanism 60VLBG-126A Glass Door Frame c/w Gasket Glass 48VLB-311 Door Retainer c/w Gasket High Temp Silicone on Firebox Gasket at corner 1/4-20 Wingnut [Qty 4] SIDE GLASS DOOR Door Retainer c/w Gasket Spring Mechanism 60VLBG-126A High Temp Silicone on Firebox Gasket at corner To Reinstall Side Glass Door: 1. Install Glass Door Frame onto firebox by engaging slots in Door Frame behind the heads of the Carriage Bolts on the upper and lower Spring Mechanisms. 2. Install Door Retainers and Wingnuts. Do not fully tighten Wingnuts until Firebox Front Glass Panel is installed. 3. Proceed to Front Glass Installation Instruction. Carriage Bolt Slot in Glass Door Frame SLOTS IN GLASS DOOR FRAME WILL ENGAGE BEHIND HEADS OF CARRIAGE BOLTS. TOP BOTTOM Slot in Glass Door Frame Replacement Part: Spring Mechanism 60VLBG-126A Carriage Bolt 36 Enclave Series 48/60/72 -Door and Glass Information- Glass Cleaning It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and causes dust, lint etc. to cling to the glass surface. Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the circumstances. Cautions and Warnings · Do not clean when the glass is hot. · The use of substitute glass will void all product warranties (see Glass Replacement in this section). · Care must be taken to avoid breakage of the glass. · Do not operate this fireplace without the glass front or with a broken glass front. · Do not strike or abuse the glass. Glass Replacement - Firebox Only Robax ceramic or coated Neoceram glass may be used for replacement for all Enclave Models. Glass must be minimum 5mm thick. Be sure to purchase glass from an authorized dealer. To replace glass, remove old gasket and clean glass. Peel backing from new gasket and install as shown below. Use caution when working with glass. Wear gloves. Suction Cups Recommended. Round part of gasket goes toward firebox. FIREBOX GLASS Removal of the Glass Front: Refer to Glass Door Front Removal / Installation section of this manual. 1. Remove nuts with a 3/8" wrench. 2. Remove Glass Door. Removal of the Glass Side Doors: Refer to Glass Door Side Removal section of this manual. 1. Remove nuts with a 3/8" wrench. 2. Remove Glass Door. Suction Cups Recommended Glass Replacement Safety Glass Barrier Only Tempered Low E Glass may be used, and coated side of glass must face toward firebox. Be sure to purchase glass from an authorized dealer. Refer to Glass Safety Barrier Installation / Removal section of this manual. Use caution when working with glass. Wear gloves. Suction Cups Recommended. 37 MQVL48 / MQVLBG48 - Access Cover Installation Supplied with Fireplace: [Qty 1] Front Access Cover [Qty 2] Side Access Covers (Bay Peninsula Units Only) NOTE: Must be installed Before Safety Glass Barriers. Side Access Covers PN# 48VLB-131 Profile Front Access Cover MQVL48- PN# 48VL-132 Length: 54-3/4" MQVLBG48- PN# 48VLB-132 Length: 54-1/8" Install Side Access Covers first (Peninsula Units Only). Rear Mount Bracket Engage notches on Access Cover with Mount Brackets. Access Cover Back Side Front Mount Bracket Install Front Access Cover. Side Access Cover Front Engage notches on Access Cover with Mount Brackets. Mount Bracket Front of Unit Side Access Cover Front Mount Bracket Side Access Cover Front Access Cover Front of Unit Front Access Cover lays on top of Side Access Cover (Peninsula Units Only). Front of Unit 38 MQVL48 / MQVLBG48 Glass Safety Barrier Installation / Removal INSTALL SIDE GLASS FIRST. DECAL ON GLASS SHOULD FACE OUTSIDE. TOP TOP TOP 16-3/16" 16-3/16" 14-3/8" SIDE GLASS PANELS [QTY 2] 54-5/8" FRONT GLASS PANEL [QTY 1] INSERT GLASS INTO CLIPS IN TOP OF FIREPLACE GLASS SUPPORTS PLACE GLASS INTO GLASS SUPPORTS. REPEAT FOR OTHER SIDE. REPEAT PROCEDURE FOR FRONT GLASS. TWO PEOPLE AND / OR SUCTION CUPS ARE RECOMMENDED. 39 MQVL48 / MQVLBG48 Component Locations TOP VIEW GAS LINE 120 VAC OPTIONAL VALVE REMOTE PAIRING BUTTON (SW1 SWITCH) P2 LIGHT MODULE DRIVER (LED) 120 VAC BATTERY BACKUP REMOTE PAIRING BUTTON (SW1 SWITCH) 40 MQVL48 / MQVLBG48 LED Lighting Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. LED Light Strip is Located Under the Firebox. LED LIGHT STRIP YELLOW CONNECTOR 584-X10 HARNESS LED CONTROLLER MODULE GROUNDING STUD PROFLAME 2 MODULE BATTERY BACKUP LIGHT REFLECTOR BURNER PAN TOP VIEW LIGHT REFLECTOR TEMPERED GLASS PANEL FRONT OF FIREPLACE TEMPERED GLASS PANEL 41 MQVL48RGB Glass Back Liner Installation MQVL48RGB - BACK PANEL KIT CONTENTS: GLASS BACK LINER X 3 NOTE: Install MQVL48RGB Before installing MQVL72RGE End Panel Kit. STEP ONE: Remove Liner Clip and screws from inside of firebox with a 1/4" hex driver. Discard Back Clip but Keep Screws. CAUTION -NOT TEMPERED GLASS-EXTREMELY FRAGILE HANDLE WITH CARE- DT SCREW STEP TWO: Remove [Qty 4] Lower Liner Clips Attached to Media Tray. These may be discarded. LOWER LINER CLIP (X4) NOT REQUIRED LOWER LINER CLIP NOT REQUIRED FOR GLASS PANELS Option DT SCREW BACK CLIP (DISCARD) STEP THREE: Install one Glass Back Liner at each end of the firebox. Attach with 1 DT Screw on top corners and 2 at bottom. TOP CORNERS BOTTOM CORNERS STEP FOUR: Install remaining Glass Back Liner in Center Position in firebox. Attach with 2 DT Screws on top and 2 at bottom. TOP OF FIREBOX You are now ready to install MQVL72RGE if desired. Note: Discoloration of Glass Liners Is Not Covered Under Warranty. Glass Liners may discolour during normal operation of your appliance. This is normal, and not considered a defect. 42 MQVL72RGE for MQVL48 / MQVL60 -Glass End Panel Installation- Option Contents of Kit: [1] Left Side Glass Panel [1] Right Side Glass Panel CAUTION NOT TEMPERED GLASS- EXTREMELY FRAGILE HANDLE WITH CARE LEFT SIDE GLASS END PANEL RIGHT SIDE GLASS END PANEL NOTE: Back Glass Liners must be installed first. NOTE: If using VLBGCK CORNER KIT and you are NOT installing a Glass End Panel, install Inner Liner Panel from Corner Kit before Glass Back Liner. However, if you ARE installing a Glass End Panel, do not install Inner Liner Panel from the Corner Kit. STEP ONE: Insert Left Panel into firebox. Tilt top of panel against left side wall of firebox. STEP TWO: Lift panel in order to place slot in End Panel over Flange on False Bottom. LIFT AND PUSH FALSE BOTTOM FLANGE GLASS PANEL SLOT NOTE: If using with VLBGCK Corner Kit, Metal Tab behind Panel Slot must be cut off or Bend inward 90°. CONTINUED ON NEXT PAGE 43 STEP THREE: Engage Front Slot of Tab with DT Screw in side wall of firebox. There is no bottom attachment Screw. FRONT OF FIREBOX TAB LEFT SIDE END PANEL Repeat actions for other side. NOTE: if you are using VLBGCK CORNER KIT, only one End Panel will be used. Note: Discoloration of Glass Liners Is Not Covered Under Warranty. Glass Liners may discolour during normal operation of your appliance. This is normal, and not considered a defect. 44 MQVL48RLSB / MQVL48RLSE MQVL48RLFB / MQVL48RLFE -MQVL48RLSB- BACK LINER KIT BACK LINER X 2 Stacked Brick Liner Installation Fluted Liner Installation Option Option STEP ONE: Prepare the fireplace. Remove Upper Liner Clips from inside of firebox with a 1/4" hex driver. Liners are Identical No Left or Right MEDIA TRAY -MQVL48RLSE- END LINER KIT RIGHT SIDE END PANEL LEFT SIDE END PANEL END CLIP STEP TWO: Remove [Qty 4] Lower Liner Clips from Media Tray. Do not discard. END CLIP BACK CLIP LOWER LINER CLIP (X4) LOWER LINER CLIP MEDIA TRAY STEP THREE: Install Back Liners. Reinstall Back Clip with [Qty 2] DT Screws. BACK CLIP Step Five Reference Drawing BEND END CLIP INTO SHAPE MQVLBG48 WITH VLBGCK CORNER KIT SHOWN REINSTALL INTO SAME HOLE IN FIREBOX RIGHT SIDE END PANEL - CONTINUED ON NEXT PAGE - 45 STEP FOUR: Install Lower Liner Clips [x4]. LOWER LINER CLIP (X4) MEDIA TRAY LOWER LINER CLIP X 4 STEP FIVE: Install Side Liners. Reinstall End Clips with DT Screws. See Step Five Reference Drawing on Previous Page. NOTE: If using VLBGCK CORNER KIT, remove Inner Liner Panel from Corner Kit if installed. Note: Discoloration of Liners Is Not Covered Under Warranty. Liners may discolor during normal operation of your appliance. This is normal, and not considered a defect. 46 MQVL48 / MQVLBG48 MQ Dealer Accessories The following Accessories are available through MQ Dealers only. ACCESSORY ITEM DESCRIPTION CRUSHED GLASS MEDIA MQG5C Decorative Ember Glass Bronze MQG5W Decorative Glass 1/2" White MQG5A Decorative Ember Glass Cobalt Blue MQG5B Decorative Ember Glass - Black MQG5ZG Decorative Glass- Zircon Glacier Ice Use of any other glass can alter the performance of the unit Spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur. The following amounts and types of glass are approved: · ½" Ember Glass Material from American Fireglass. Maximum amount: Natural Gas is 10 lbs, Propane units 5 lbs. and is not covered under warranty. · Liquid Glass from Firegear. Discoloration of Glass Media may occur if placed on the burner, this is not covered under warranty. Maximum amount: Natural gas is 10 lbs, not recommended for Propane appliances. NOTE: When other media accessories are used (i.e., MQSTONE, RBCB1 Cannonballs, Logs), use only 5lbs. of crushed glass. *Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary. Cover Media Tray with a single layer of crushed glass. Do not over fill. Pilot Area Must Not Be Covered · MQ46D Driftwood Log Set- 3pcs. NOTE · Pilot Area Must Not Be 2 Covered, as delayed 1 ignition can occur. · Do Not Cover any part of the burner tube with logs as sooting may occur. 3 · Place Log 1 on left side of fireplace against the back wall of the firebox. · For best flame pattern it is essential to spread supplied 1/2" Crushed Glass or MQEMBER chunks directly onto burner tube. · Place Log 2 on the right side of fireplace against the back wall of the firebox and onto Log 1 as shown. · Place Log 3 in front of the burner in the center of fireplace as shown. Can be used with MQ Glass, MQ Rock, MQ Stone or MQ Ember. Follow instructions for these accessories. 47 · MQROCK2, MQROCK3, MQRBD1 - Place rocks randomly onto False Bottom. MQRock2 Or MQRock3 MQRBD1 NOTE · Pilot Area Must Not Be Covered, as delayed ignition can occur. · Do Not Cover any part of the burner tube with logs as sooting may occur. · For best flame pattern it is essential to spread supplied Bronze Glass directly onto burner tube. · MQ STONE DECORATIVE STONE SET- Place Stones onto False Bottom randomly. Do Not cover Pilot Area. Not all stones will be used on some models. · MQEMBER- Place these glowing ember chunks randomly. Embers may be used with or without other accessories. 48 MQRBD3 -and- MQRBD4 OPTION Can be used with MQ Glass, MQ Rock, MQ Stone or MQ Ember. Follow instructions for these accessories. Do Not place Logs over Pilot area. NOTE · For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube. · If sooting occurs, one or more logs may be removed. MQRBD3 -5 Piece Driftwood Log Set- Setup Option 1 Top View LOG 5 Option LOG 2 LOG 1 Setup Option 2 Top View LOG 2 LOG 4 LOG 3 LOG 5 LOG 4 LOG 3 LOG 1 MQRBD4 -3 Piece Driftwood Log Set- LOG 1 LOG 2 Option LOG 3 LOG 1 LOG 2 LOG 3 49 Enclave Series MQLOGF48D Can be used with MQ Glass, MQ Rock, MQ Stone or MQ Ember. Follow instructions for these accessories. 2 NOTE · Pilot area must not be covered, as delayed ignition could occur · For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube. · If sooting occurs, one or more logs 3 may be moved. 3 2 5 Enclave Series MQRBRW Can be used with MQ Glass, MQ Rock, MQ Stone or MQ Ember. Follow instructions for these accessories. NOTE 1 · Pilot area must not be covered, as delayed ignition could occur · For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube. · If sooting occurs, one or more logs may be moved. OPTION 1 5 6 4 4 1 6 OPTION 5 2 4 3 3 4 2 1 5 50 MQVL48 / MQVLBG48 Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A. 1. The gas pipeline can be brought in through either the right or the left side of the appliance. A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection. 2. The gas control inlet is 3/8" NPT. Typical installation layout for rigid pipe is shown at right. 3. When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings. 4. When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGAB149.1 or .2 for code details. 5. For natural gas, a minimum of 3/8" iron pipe with gas minimum pressure of 4.5" w.c. must be used for supply from the gas meter. Consult with the local gas utility if any questions arise concerning pipe sizes. 6. A 1/8" NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve. 7. Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution. 8. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa). 9. The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas sup- ply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa). NOTE: The gas line connection may be made of 1/2" rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238. Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing. Shutoff valves installed in tubing systems shall be rigidly and securely supported independently of the tubing. Gas Specifications MODELS MQVL48NE2 Fuel Natural Gas Control IPI MQVL48LPE2 Propane IPI MQVLBG48NE2 Natural IPI INPUT Maximum 35,000 BTU 35,000 BTU Low 25,000 BTU 27,000 BTU Orifice Size (0-4500ft) # 31 # 50 Air Shutter 1/8" Fully Open Gas Inlet Size S.I.T. 820 Nova, 3/8" NPT Gas Supply Pressure Minimum Normal Natural Gas 5.5" 7" Propane 11" 11" Manifold Pressure Natural Gas Manifold Pressure High 3.5 IN. W.C./.87 KPa Manifold Pressure Low 1.6 IN. W.C./.40 KPa 35,000 BTU 25,000 BTU # 31 1/8" Maximum 9" 12" Propane 10 IN. W.C./2.61 KPa 6.3 IN. W.C./1.57 KPa MQVLBG48LPE2 Propane IPI 35,000 BTU 27,000 BTU # 50 Fully Open 51 Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace Refer to this checklist for proper maintenance, safe use, and operation. See each section for more specific information. 1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate. Relief Dampers inside Firebox should open and close freely. Upper Damper Upper Door Latch Upper Damper Spring loaded Door Latches should extend and return to the closed position. Lower Damper Lower Door Latch 2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning. 3. Inspect the operation of the Pilot. Ensure that it is working properly. Pilot Orientation (Top View) Burner Inspect Pilot Flame 4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual (refer to Monthly Flame Inspection). Inspect primary air openings for blockage. Primary Air Opening Inspect for Blockage 5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present. 6. Vacuum and clean any debris in the firebox that is not supposed to be there. 7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds. Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A "click" should be heard within 30 seconds. This indicates the safety shutoff is working properly. Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately. 8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks. 52 Troubleshooting the Gas Control System WARNING BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. Problem Spark igniter will not light. Possible Causes Defective or misaligned electrode at pilot. Defective igniter (pushbutton). Pilot will not stay lit after carefully following lighting instructions. Defective thermocouple (flame switch where applicable). Pilot burning, no gas to burner, valve knob "ON", and wall switch "ON". Defective valve magnet. Wall switch or wires defective. Generator may not be generating sufficient voltage. Plugged burner orifice. Defective automatic valve operator. Frequent pilot outage problem. Flame lifts off burner and goes out in less than 30 seconds. Flame lifts off burner on one side while the rest of the flame remains lit. Pilot flame may be too low or blowing (high) causing the pilot safety to drop out. Inner 4" liner has come off flue or termination, flame is starving for oxygen. Improper installation of firebrick. Firebrick is likely leaning. Corrective Action Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter. Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8" to 1/4" to have a strong spark. Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight 1/8 turn on replacement) Replace valve, if pilot won't hold after the thermocouple is replaced. Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad. Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch "off" Replace faulty generator if reading is below specified minimum. Check burner orifice for stoppage and remove. Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on "ON". If main burner does not light, replace valve. Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple. *See NOTE below Seven Day Timer Attach 4" liner to flue or termination using screws, silicone and clamps as stated in manual. Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox. *NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot. NOTE: MILLIVOLT UNITS WITH 7 DAY TIMER When lighting pilot, the Pilot Knob must be pressed until a BEEP is heard. This procedure may take up to TWO MINUTES. 53 Burner System Maintenance MQVL48 / MQVLBG48 It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system--even if the main burner was never on. Exercise caution when working within the area. -ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN- Monthly Flame Inspection It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube (Flame should appear similar to the above picture). The pilot flame should also be inspected monthly to ensure proper operation. Pilot Must Maintain This Relationship With Burner. Pilot Area Must Not Be Covered. *Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary. 54 -Gas Conversion Part A- MQVL48 / MQVLBG48 Models: MQVL48NE2, MQVL48LPE2, MQVLBG48NE2, MQVLBG48LPE2 Kit Number Description Pilot Orifice Burner Orifice Brass Nipple Air Shutter Brass (1000-255) Hi/Lo Regulator 48VL-CKLPI2 Propane Conversion 1001-P168SI #50 -IPI- #35 (977.168) 1000-253 Closed Fully Open 1002-P012SI (907.012) 48VL-CKNGI2 NG Conversion 1001-P166SI #31 -IPI- #62 (977.166) 1000-253 Closed 1/8" 1002-P013SI (907.013) IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING. Burner Mount Pilot Orifice Parts List: · HI/LO Pressure Regulator Assembly · Pilot Orifice · Burner Orifice · Brass Nipple · Instructions · Conversion Kit Label Air Opening Valve Caution: The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. 1. The Burner Tube must be removed from the Burner Pan Assembly (See Burner Tube Removal). Adjust the Air Shutter to the correct Primary Air setting as specified in the manual or on the label plate. To adjust the Primary Air setting, loosen screw on the side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure. Retighten screw. 2. Remove the Main Orifice using a ½" wrench and replace with the new Conversion Orifice which came with the Conversion Kit. 3. Replace the Burner Tube. Install the new Pilot Orifice (See Pilot Conversion) and Hi/Lo valve regulator by following instructions supplied with the Conversion Kit. Pilot Must Maintain This Relationship With Burner. -Warning- This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit. Refer to "Gas Specifications Chart" for inlet pressures and input ratings. Clock meter to verify input rate. Place conversion label as close to converted gas control as possible. Refer to lighting instructions to verify the normal operating sequence of the ignition system. 55 SIT Conversion de gaz pour veilleuse à dessus convertible Partie B (série 0190XYZ) Instructions pour la conversion du brûleur de veilleuse SIT série 190 de gaz naturel à propane et de gaz propane à gaz naturel seulement. Ces informations doivent être considérées comme un ajout au manuel d'instruction du manufacturier de l'appareil. AVERTISSEMENT L'installation de cet ensemble de conversion doit être faite uniquement par un professionnel qualifié et certifié pour l'installation d'appareils au gaz. 1. Fermez l'alimentation en gaz de l'appareil. 2. Laissez la veilleuse refroidir jusqu'à température de la pièce. AVERTISSEMENT : Toucher à une veilleuse chaude peut causer des blessures. 3. Le capuchon de la veilleuse est retenu en place par un ressort. Enlevez d'abord le ressort, puis enlevez le capuchon de la veilleuse en le tirant vers le haut. (fig. 1). 4. Insérez une clé Allen de 5/32" ou 4 mm dans le trou hexagonal de l'injecteur (fig. 2), et tournez-la dans le sens antihoraire pour libérer celui-ci de la gaine. 5. Assurez-vous que le nouvel injecteur est approprié à l'utilisation prévue. Le format de l'injecteur est inscrit sur le côté de celui-ci vers le haut. Les injecteurs pour le propane ont une rainure autour de leur circonférence près du dessus, alors que ceux pour le gaz naturel n'en ont pas. (fig. 4). Référez-vous aux instructions du manufacturier de l'appareil pour la grandeur appropriée de l'injecteur. 6. Insérez la clé Allen dans le bout de l'injecteur. Ensuite, insérez l'injecteur dans la gaine, et tournezle dans le sens horaire jusqu'à l'obtention d'un couple de serrage de 9 lb/po (1.0 Nm). 7. Replacez le capuchon de la veilleuse en alignant la languette à la base du capuchon avec la fente sur le côté de la gaine de la veilleuse, et poussez vers le bas pour qu'il s'appuie sur le support de la veilleuse (fig. 3). Le capuchon doit s'appuyer de façon égale sur le support pour bien fonctionner. Ensuite replacez le ressort en le poussant sur sa base (fig.3). Vérifiez que le capuchon soit bien placé sur le support de veilleuse et que le ressort soit bien inséré sur sa base. 8. Réalimentez l'appareil en gaz, et allumez le brûleur de la veilleuse. Vérifiez l'allumage et le fonctionnement. Injecteurs Propane Gaz naturel AVERTISSEMENT! Cet ensemble de conversion doit être utilisé SEULEMENT comme faisant partie d'un ensemble de conversion fourni par le MANUFACTURIER DE L'APPAREIL pour l'appareil spécifié, et pour le type de gaz à être converti. SIT GROUP w w w . s i t g r o u p . i t 56 Gas Conversion for Modulator PART C 57 MQVL48 / MQVLBG48 False Bottom Removal (Media Tray) In order to access the Burner Tube and Burner Pan, the False Bottom must be removed. STEP 1:MQVLBG48 Units Remove Retainers from each end of False Bottom. STEP 2: Remove the [Qty 8] Screws shown below. False Bottom can now be removed from fireplace. MQVL48 / MQVLBG48 Burner Tube Removal Burner Tube Mount Bracket Burner Tube Orifice Pilot Shield Air Shutter Adjustment Plate False Bottom 1. Remove False Bottom (See False Bottom Removal Instructions above). 2. Remove the [Qty 8] DT Screws from the lower portion of the Burner Tube Mount Brackets. 3. Slide the Burner Tube away from the orifices until it disengages. 4. Reverse these steps to reinstall. MQVL48 / MQVLBG48 Burner System Removal and Installation 1. Remove False Bottom (See False Bottom Removal Instructions above). 2. Remove Front Reflector and Rear Reflectors. 3. Remove the DT Screws around the perimeter of the burner pan. 4. Carefully work the burner pan loose & lift the assembly upward to remove it from the firebox cavity. 5. Installation is the reverse of these steps. Ensure that the mounting surface is clean and MillPac Black is used to reseal the burner pan. False Bottom Front & Rear Reflectors NOTE: Pilot connections through Burner Pan must be sealed with Red Silicone. Burner System 58 - IPI LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor. WHAT TO DO IF YOU SMELL GAS · Do not try to light any appliance. · Do not touch any electric switch; do not use any phone in your building. · Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions. · If you cannot reach your gas supplier, call the fire department. C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water. D. If the gas valve requires repair, call a qualified service technician. Force or attempted repair may result in a fire or explosion. OPERATING INSTRUCTIONS 1. Stop! Read the safety information above on this label. 2. Read the owner's manual including the section on "Remote Control" operation if applicable. 3. Turn off all electric power to the appliance. 4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand. 5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the safety information above this label. If you do not smell gas, go to next step. 6. Turn on all electric power to the fireplace. 7. Turn "On" Switch that operates the Main Burner. For Remote Control units, press the ON/OFF key on the remote control. "ON" will be displayed on the LCD display and a "beep" will be heard at the unit to indicate the command has been received. 8. If the appliance will not operate, follow the instructions "To Turn Off Gas To Appliance" and call your service technician or gas supplier. TO TURN OFF GAS TO APPLIANCE 1. Set thermostat to lowest setting. For Remote Control units, press the ON/OFF key on the remote control. "OFF" will be displayed on the LCD display and a "beep" will be heard at the unit to indicate the command has been received. 2. Turn off all electric power to the fireplace if service is to be performed. 59 Proflame 2 NE2 / LPE2 -IPI System Parts List- IPI PROFLAME 2 - COMPONENT PARTS PART NO. DESCRIPTION 1. 1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper 2. 1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper 3. 1005-P325SI Module IPI - Proflame 2 - 584.325 4. 1005-P627SI 5. 1005-P924SI Module IPI Proflame 2 - Basic - 584.627 Harness PF2 - 584.924 6. GTMFL Transmitter- PF2 - 584.090 - WiFi Version 6b. 1005-P042SI Transmitter- PF2 - 584.042 - Non-WiFi Version 6c. 1005-P080SI Transmitter- PF2 - 584.080 - WiFi Version For Replacement Transmitters, Replace with Same Part Number 7. 584-PWR-C Wire Harness PF2 Power Cord 8. 584-X4P Terminal Block 9. 584-X10 Wire Harness PF2 10. 584-ACC01-C Wire Harness PF2 - Fan/Light 11. 584-X8-B Wire Harness PF2 - Optional Reset Harness 12. 584-X12 Optional Power Vent Harness 6 Proflame Transmitter 0.584.090 - WiFi Current Version 13 IPI - PF1 and PF2 Common Components PART NO. DESCRIPTION 13. 1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033 14. 1002-P047SI TC - Pilot Burner IPI (Assembled) LP 199.047 15. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI) 16. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI) 17. 1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280 18. 1002-P012SI 19. 1002-P013SI IPI Stepper Kit - LP 907.012 IPI Stepper Kit - NG 907.013 P2 CONVERSION 20. 1002-P014SI 21. 1002-P016SI IPI Reg Kit - LP Hi-Lo 907.014 IPI Reg Kit - NG Hi-Lo 907.016 P1 CONVERSION 22. 1002-P017SI TC - Electrode Cable & Sparker IPI 915.017 24" 23. 1002-P119SI TC - Electrode Cable & Sparker IPI 35" (Infinite, ZCVRB47, VRB46) 24. 1002-P12BH IPI Battery Housing 12bh347-Gr 25. 1002-P903SI TC - Electrode Flame Sense IPI 007.253/915.903 24" 26. 1002-P910SI TC - Electrode Flame Sense 35" (Infinite, ZCVRB47, VRB46) NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer. 6b Proflame Transmitter 0.584.042 - Non-WiFi 6c Proflame Transmitter 0.584.080 - WiFi 5 7 1&2 8 10 3&4 9 11 10 12 60 Proflame 2 Module and Remote Control PRESS BUTTON REMOTE PAIRING BUTTON (SW1 Switch) Two Remote Control Models: 2.5 Batteries Batteries Pairing Remote Control · Install the 3 AAA batteries in the battery bay, located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated. · Connect the AC power supply to the IFC. · Press the Remote Pairing Button (SW1). The IFC will "beep" and a red LED is illuminated on the Proflame 2 Module to indicate that the IFC is ready to synchronize with a Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will "beep" four times to indicate the Remote Control's command is accepted. The system is now initialized. Resetting Proflame 2 Module for Manual Use Should the transmitter get misplaced, broken or not wanted the PF2 Module can be reset to a manual system. A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required. Note: the fireplace accessories (fan, lights) will retain the last settings they had before being reset to manual mode. The following sequence must be followed to reset the PF2 Module: · Press the SW1 button until you hear three beeps. · Within 10 seconds press the SW1 button again until you hear it beep. · The PF2 module may now be turned on/off manually (x4 connector) by a switch (not supplied), the pilot will remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting. Fan Startup and Shutdown Timings: Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off. Low battery power detection When the Remote Control's batteries are low, a Battery Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear. Battery backup The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss. Fans and lighting features will not function with the PF2 module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season. 61 Proflame 2 IPI - Cold Climates CPI Setting - Proflame 2 Remote Control Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame. The CPI (Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox. If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see Lockout Reset Procedures below). NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot. To switch from IPI to CPI Mode: 1. Turn the fireplace OFF using the ON / OFF Key. 2. Press the Mode Key. Display will appear as below. 3. Press UP on the UP / DOWN Arrow Key. Display will show CPI. The module in the fireplace will beep once to confirm command. TO RETURN TO IPI (INTERMITTENT PILOT) MODE: Repeat steps one and two, and then press DOWN on the UP / DOWN Arrow Key. The module in the fireplace will beep once to confirm command. Lockout Reset Procedures Proflame 2 If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command. The LED light on the Proflame 2 module in the fireplace will be flashing red. This condition is a Lockout state. Lockout Reset Procedure: 1. Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup batteries. 2. Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light. 3. If the fireplace does not come on, call your fireplace technician. 62 Proflame 2 Remote Control 63 Note: When Smart Thermostat is activated, manual flame height adjustment is disabled. (Halogen lights only) Note: This function is only available in Room Thermostat or Smart Thermostat Control Mode. 64 65 WMBH Wall Mount Battery Holder Proflame 1 and 2 IPI Models - Option The WMBH provides the option for a more convenient and accessible location for the backup batteries. NOTE: The WMBH is NOT a remote control receiver. It functions as a Battery Holder and mode selector switch ONLY. CAUTION- DO NOT PLUG THE ORIGINAL BATTERY HOLDER SUPPLIED WITH THE APPLIANCE INTO THE WMBH WIRING HARNESS. - NOT FOR USE WITH POWER VENTS - Parts List: [1] Battery Holder [1] DCHS Mount Bracket [1] Wall Mount Cover Plate [1] 16 ft. Wiring Harness Installation: · The Battery Holder can be mounted on a vertical wall stud using the DCHS as a mounting bracket. · Ensure that the face is protruding 1/2" so that the face plate will be flush on the face of the wall. · Drywall cutout size is 2" wide by 4-1/8" tall. · Must be installed within 16ft of valve assembly (12ft recommended). DCHS Mount Bracket DISCARD ORIGINAL BATTERY HOLDER White Square Connector Proflame 1: -Plug Battery Connector into Battery Holder connection on wiring harness. -The Square Plug Connector on the 16ft wiring harness is not used. Proflame 2: -Plug the Square Plug Connector into the User Interface Socket in the P2 Module. -Plug the Battery Connector into Battery Holder connection on the Proflame 2 wiring harness. Operating Instructions: · Proflame 1: Set the switch on the Battery Holder to either the ON or REMOTE position. The WMBH functions as a battery backup should a power outage occur. · Proflame 2: Set the switch on the Battery Holder to the REMOTE position. NOTE: If the switch on the Battery Holder is set to ON, the remote control will be disabled. The WMBH functions as a battery backup should a power outage occur. Refer to the manual that accompanies the Battery Holder for further instructions. White Square Connector 66 Vent Terminal Clearances NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. Clearances are to the edge of the terminal plate. Add 6-3/4" to clearances to arrive at centerline. Local codes or regulations may require different clearances. N Canadian installations1 US installations2 A Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) B Clearance to window or door that may be opened 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW) 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h (3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW) C Clearance to permanently closed window 12 inches (30cm) recommended to prevent condensation on window D Vertical clearance to ventilated soffit 18 inches (46cm) located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal 12 inches (30cm). 9 inches (23cm) for appliances 50,000 Btu's and lower 18 inches (46cm) E Clearance to unventilated soffit 12 inches (30cm) 12 inches (30cm) F Clearance to outside corner 3" * 3" * G Clearance to inside corner 3" * 3" * H Clearance to each side of center line 3 ft (91 cm) within a height 15 ft (4.5 m) above the 3 ft (91 cm) within a height 15 ft (4.5 m) above extended above meter/regulator meter/regulator assembly the meter/regulator assembly assembly I Clearance to service regulator vent outlet 3 ft (91 cm) 3 ft (91 cm)* J Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW) 6 in (15 cm) for appliances 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h (3 kW) and 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW) K Clearance to a mechanical air supply 6 ft (1.83 m) inlet 3 ft (91 cm) above if within 10 ft (3 m) horizontally L Clearance above paved sidewalk or 7 ft (2.13 m) paved driveway located on public property *(Notes: 2) M Clearance under veranda, porch deck, or balcony 12 in (30 cm) 12 in (30 cm) * N Where a vent termination may cause **(Notes: 1) hazardous frost or ice accumulations on adjacent property surfaces *(Notes: 2) O Clearance above highest point of exit 18 in (45cm) on roof 18 in (45cm) P Clearance to perpendicular or adjacent 24 in (60cm) wall 24 in (60cm) Notes: It is imperative that the vent termination be located observing the 1) In accordance with the current CSA B149.1, Natural Gas and Propane Installation minimum clearances as shown. There must not be any obstruction Code. such as bushes, garden sheds, fences, decks or utility buildings within 2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. 24" from the front of the termination plate. * Clearance in accordance with local installation codes and the requirements of the Do not locate termination where excessive snow or ice build-up may gas supplier. occur. Be sure to check vent termination area after snow falls and clear ** A vent shall not terminate directly above a paved sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Note: This does not apply to non-condensing appliances (Province of Ontario ONLY). to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area. Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of Shield be installed, Part Number ZDVSSLR. two sides beneath the floor. 67 General Vent Installation Information WARNING: DO NOT mix parts from different systems unless stated in the manual. This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this appliance may be used. This appliance is also approved for use with 5 x 8 MG-Duravent Direct Vent system (DirectVent Pro and DirectVent Pro Concentric Flex), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp. Rigid or Hard Pipe When using 5 x 8 MG-Duravent, Ameri-Vent pipe, BDM Pro Form Direct Vent, ICC Excel Direct, Metal Fab SureSeal DV and or Selkirk Direct Temp, 5 x 8 MG Duravent hard pipe, Adapter # Z58DFA must be used on units with a sloped flue. Follow installation instructions provided by MG-Duravent/Ameri-Vent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant at the flue of the appliance when using a Duravent adapter. NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manual. Use Mill Pac Sealant. NOTE: These actions are essential for proper resealing or reinstallation of the vent-air intake system. Flex Pipe Venting Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g., 4ft to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers (Order ZDV5FC & ZDV8FC DO NOT fabricate couplers) to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination. Place the spring spaces provided approximately every two feet to stabilize 5" flex in the center of 8" flex. When forming bends place spring in bend or before and after. (See Fig. 1). Horizontal runs require support metal straps every 2 feet. In offset installation support straps should be used to stabilize pipe. Expand 5" and 8" flex pipe to the point that the 8" protrudes approximately 2 to 3 inches past outer wall and the 5" flex protrudes approximately 2 to 3 inches past the 8" flex. (See Fig. 1). Attach the 5" pipe to the termination first and secure with sealant and screws then attach the 8" flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing. Use Hi Temp Sealant Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe. Preventing Moisture Problems Insulate wall thimbles and attic insulation shields for vertical attic terminations with non-combustible mineral wool Insulation (Roxul, Rockwool, Thermafiber UltraBatt, etc.). Attach and seal the outer perimeter of the wall thimble or attic insulation shield to the existing vapor barrier. 68 MQVL48 / MQVLBG48 Installation of Side Wall Venting 1. To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace section. Cut a hole through the wall allowing for a 12" x 12" (inside diameter) in combustible walls for wall thimble or a 9" diameter hole in a non-combustible wall (See Figure 2). 2. For the clearance to combustible above a 90-degree bend see Clearance to Combustibles section. 3. Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation. 4. To install wall thimble center over 12" x 12" (inch) framing from both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1). 5. Before joining pipes, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the five-inch (5") flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (5") flex pipe as required. Then attach the eight-inch (8") pipe by the same method. Z58WT Wall Thimble 6. Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination. 7. Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the five-inch (5") flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (5") flex pipe as required. Then attach the eight-inch (8") pipe by the same method. 8. Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured. 9. Support vertical pipes to maintain a minimum of 1" or greater clearance to combustibles with metal strapping bands. 10. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number ZDVSSLR. Note: Vent Termination must not be recessed into wall or siding. WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES. MINIMUM 1" TO COMBUSTIBLES 12" 12" 9" DIA MIN 57-1/2" MIN 57-1/2" Figure 1 THROUGH COMBUSTIBLE WALL THROUGH NON-COMBUSTIBLE WALL Figure 2 69 Venting Routes And Components Venting Routes and Components Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to. The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths. The maximum horizontal run is 20ft (6.1m) when the vertical rise is 8 ft (2.4m). See Example A below. Note: 1/4" vertical rise is required for every 12" of horizontal run. The maximum number of 45° bends per side wall installation is four (4) in the horizontal run. You must reduce the length of the horizontal by 18" (45cm) for each 45° bend. The maximum vertical run is 43ft (13.1m). Special Note: For each 45° bend installed in the horizontal run, the length of the horizontal run must be reduced by 18" (45cm). This does not apply if the 45° bends are installed on the vertical part of the vent system. Example: If according to the table, the length of the horizontal run is 10ft (3m), and two 45° bends are required, the horizontal run length must be reduced to 8ft (2.4m). Two (2) additional 90° bends (or the equivalent) are allowed. The horizontal run must be reduced by 36" (90cm) for each 90° bend, or 18" (45cm) per each 45° bend. IMPORTANT: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. For every 12" (30cm) horizontal run, 1/4" (6mm) vertical rise is required. 20 Ft (6.1m) MAX Example A 8 Ft (2.4m) Support Straps Every 2 Feet 8Ft (2.4m) Plus ¼" Rise/Ft 96"+ (1/4"x20) 96" + 5" =101" (8' 5") Termination Height How to Use the Horizontal Vent Table 1. Determine the height of the system and the number of bends required. 2. Having determined the vertical distance determine the maximum horizontal section allowed. 3. Vent table has been established for 90° horizontal/vertical runs. Flex pipe runs not having 90° bends will not fall into vent table standards. See Example B below. Horizontal Venting Table from Bottom of Fireplace For venting to a maximum of 43ft (13.1 meters) Total Vertical Max Total Horizontal Feet Meters Feet Meters (57-1/2" Min) 1.46 4 1.2 6 1.8 6 1.8 7 2.1 20 6.1 8 2.4 20 6.1 9 2.75 20 6.1 10 3.0 20 6.1 11 3.4 20 6.1 12 3.7 20 6.1 13 4.0 20 6.1 14 4.3 20 6.1 15 4.6 20 6.1 20 6.1 20 6.1 25 7.6 15 4.6 30 9.1 10 3.0 43 (Max) 13.1 0 0 43 (Max) 13.1 4 1.22 NOTE: A length of horizontal vent run less than the maximum is acceptable (such as up and out) provided that clearances to combustibles are maintained and proper procedures are followed. NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated in the Horizontal Venting Table. The Maximum Vertical vent run is 43ft (13.1m). IMPORTANT: Minimum clearance between vertical vent pipes and combustible materials is1" (25mm). Example B Support Strap on 90° Bend Example C 3 90° Elbows = 14ft (2.3m) Max Total Horizontal 7Ft (2.1m) 70 Enclave Series VL / VLBG 48 / 60 / 72 Flue Restrictor The Flue Restrictor is located in the top of the Firebox in front of the Flue Opening. For power vent and longer vertically vented installations it may be necessary to use the Flue Restrictor. The Flue Restrictor is set fully open from the factory for short horizontal and vertical runs. FLUE RESTRICTOR INSIDE TOP OF FIREBOX FLUE The following chart is a rough guideline for setting the flue restrictor position. Also refer to these notes: · If the flame is leaning toward the back of the unit and/or flickering very quickly, the air is likely flowing too fast and should be restricted by one hole position (or possibly more). · Incremental adjustments of one hole position at a time are best. · If a Kingsman Z58VT Termination Cap is installed, the restrictor inside it can be used. · It is not recommended to set the restrictor past the #4 setting in a non-power vented application. Enclave 48 / 60 / 72 Vertical Venting Restrictor Setting Guideline Vertical Vent Height (Feet) Restrictor Setting 15' Wide Open #4 #3 20' Wide Open #2 25' #1 #1 30' #2 WIDE OPEN 35' #3 40' #4 To adjust the Flue Restrictor, remove DT Screws from the firebox top and install the Flue Restrictor over the flue, partially blocking it. Replace ALL DT Screws. INSIDE TOP OF FIREBOX FLUE RESTRICTOR FLUE 71 Venting Straight Up Through Roof An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1" spiral nails. A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required. Attic Insulation Shield Fire Stop Vertical Vent Framing 9" Round Hole through Masonry. 12" x 12" Framing for Combustible. Using Flex Bends Avoid cutting joists by offsetting the flex pipe. When using 45° bends a bend support is required directly above the highest bend. When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to the top of the horizontal pipe must be maintained. Maximum vertical height of system should not exceed 43 feet. Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support. When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination. Attach 8" rigid pipe to 8" termination with sealant and screw with 4 sheet metal screws. Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line. Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles. Roof Flashing Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card. Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles. NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic. Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic. The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products. Vertical Venting in Cold Climates In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions. It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle. For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up. -ALSO SEE DIAGRAMS ON FOLLOWING PAGE- 72 -RestrictorRemove for Runs Under 15 Feet Clearances in horizontal venting. Z58VT Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.) 24" 18" MIN Clearance above highest point of exit on roof 18 inches (45cm) 43ft A) B) C) A) Straight-through roof support configuration; B) Flex bend configuration; C) Termination mounting 73 Enclave Series Venting - Cathedral Ceilings Just as with a normal ceiling, an Attic Insulation Shield must be installed where the fireplace vent passes from a lower living space into an attic space when installing a fireplace into a room with a cathedral ceiling. This will keep insulation and other combustibles away from the vent pipe. A Support Box must be built in order to install the Attic Insulation Shield correctly. A Fire Stop must be installed on the bottom side of joists when passing through an uninsulated ceiling or floor. WARNING: HEAT CANNOT BE DISCHARGED INTO THE WALLS, FLOOR, OR CEILING. Heat must exit through the required size of opening at the top of the chase. Use Hi Temp Sealant. Insulate Attic Insulation Shield with noncombustible mineral wool insulation, and attach and seal outer perimeter to the existing vapor barrier. Z58AIS24 or Z58AIS Attic Insulation Shield Trim to match chase depth if necessary. Z58FS Firestop - Hole may need to be elongated to due to ceiling angle. Trim to 12" to match chase depth if necessary. Option 1 - Angled Chase Opening 1/2" Plywood Support Box Option 2 - Horizontal Chase Opening VARIABLE 1/2" Plywood Support Box *Based on 24" truss spacing Perpendicular Wall 24" MIN 18" MIN Required Opening on 3 Sides Z58FS Firestop Z58VT Termination Hole may be cut anywhere along centerline Same width and depth as fireplace chase Perpendicular Wall 24" MIN Z58RS Roof Support Attic Insulation Shield Z58AIS or Z58AIS24 1/2" Plywood Support Box 1/2" Plywood Support Box 18" MIN Z58RS Roof Support 1/2" Plywood Support Box Required Opening on 3 Sides MIN 1" Clearance to Vertical Vent Hole may be cut anywhere along centerline Z58VT Termination Attic Insulation Shield Z58AIS or Z58AIS24 MIN 1" Clearance to Vertical Vent 1/2" Plywood Support Box Required Bottom Air Opening Required Bottom Air Opening 74 Approved for Power Vent PVH58 / PVH58FM - This appliance is approved for use with Kingsman Horizontal Power Vents - A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible. · NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are NOT permitted. · NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2): Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used. PVH58 ENCLAVE & SERENE Units - Maximum & Minimum Vent Lengths using Power Vents: · Minimum Vent Length is 4 FT vertical x 6 FT horizontal with up to 5 elbows. · Maximum Vent Length is 4FT vertical x 125FT horizontal with up to 7 elbows. · Refer to Power Vent Manual for proper installation and use. PVH58FM ENCLAVE & SERENE Units Can be Reduced to 3 x 5" or 4 x 6-5/8" Venting (A 12 Inch Length of 5/8 M&G Duravent Pipe Must be Connected to Fireplace Flue First.) 3 x 5" Venting: 4 x 6-5/8" Venting: -PVA5835- Pipe Reducer for -ZDVDRA- Pipe Reducer for Fireplace Fireplace -PVA3558- Pipe Increaser for -ZDVDIA- Pipe Increaser for Termination Termination 5/8 M & G DURAVENT PIPE 12" At Fireplace Flue: PVA5835 for 3 x 5" Venting ZDVDRA for 4 x 6-5/8" Venting For Power Vent Termination: PVA3558 for 3 x 5" Venting ZDVDIA for 4 x 6-5/8" Venting 75 Power Vent Parts List 5/8 Venting NUMBER DESCRIPTION PVH58 Horizontal Power Vent Starter Kit - Exterior Mount PVH58FM Horizontal Power Vent Kit - Flush Mount Note: Must use a one foot section of 5/8 DV hard pipe to connect to the Power Vent Termination (not supplied) CHOOSE CONTROL MODULE OR HARNESS DEPENDENT ON VALVE SYSTEM PVC58MV Power Vent Control Module - for Millivolt Models PVC58IPI Power Vent Control Module - for Proflame 1 - IPI Models 584-X12 Harness for Proflame 2 IPI - Deluxe Models PVH20H Main Wiring Harness Assembly Extension Harness (20ft) CHOOSE VENTING TO BE USED: SECTION 1: 5/8 HARD PIPE - SECTION 2: 3/5" HARD PIPE SECTION 3: 4x6-5/8" HARD PIPE - SECTION 4: FLEX VENT SECTION 1 DIRECT VENT HARD PIPE 5/8" Used for entire installation Order Z58DFA Z58DFA Duravent Hard Pipe Adapter 5/8" (Sloped Flue) Note: Only sloped flues require Z58DFA adapter. SECTION 2 PVA5835 DIRECT VENT HARD PIPE 3/5"- Used for entire installation- Order PVA5835, PVA3558 Duravent REDUCER- 5/8" to 3/5" ADAPTER (used at flue of fireplace) (Requires a one-foot section of MG Hard Pipe at flue before using PVA5835) PVA3558 Termination End Duravent Pipe Increaser- at Power Vent SECTION 3 DIRECT VENT HARD PIPE 4 x 6-5/8"- Used for entire installation- Order ZDVDRA, ZDVDIA ZDVRA Duravent REDUCER- 5/8" to 4x6-5/8" ADAPTER (used at flue of fireplace) (Requires a one-foot section of MG Hard Pipe at flue before using ZDVDRA) ZDVDIA Termination End Duravent Pipe Increaser- at Power Vent SECTION 4 FLEX VENT Used for entire installation order Z58PVA Note: Must use a one-foot section of 5/8 DV hard pipe (not supplied) to connect to the Power Vent Termination. Z58PVA Flex Pipe Adapter Kit - (to adapt flex pipe to power vent to hard pipe) FLEX VENTING KITS Z58FK5 Flex Kit (5" & 8" Dia.) x 2.5' (Unexpanded) 5' Expanded Z58FK8 Z58FK20 Flex Kit (5" & 8" Dia.) x 4' (Unexpanded) 8' Expanded Flex Kit (5" & 8" Dia.) x 10' (Unexpanded) 20' Expanded *Kits are complete with spring stand-offs & silicone. POWER VENT ACCESSORIES ZDV5FC Flex Connector 5" Diameter ZDV8FC Flex Connector 8" Diameter ZDV5FCL ZDV8FCL ZDV4SS PVH58WT Flex Clamp 5" Flex Clamp 8" Spring 4" Standoff Spacer Wall Thimble for Power Vent 76 MQVL48 / MQVLBG48 - Parts List - Part No. Description Single Side Fireplaces MQVL48NE2 Heater Rated Fireplace, NG, Ceramic Glass, Low E Tempered Glass Safety Barrier, IPI System 2, Remote Control, LED Lights MQVL48LPE2 Heater Rated Fireplace, Propane, Ceramic Glass, Low E Tempered Glass Safety Barrier, IPI System 2, Remote Control, LED Lights Bay Peninsula Fireplaces MQVLBG48NE2 Peninsula Bay Heater Rated Fireplace, NG, Ceramic Glass, Low E Tempered Safety Glass Barrier, IPI System 2, Remote Control, LED Lights MQVLBG48LPE2 Peninsula Bay Heater Rated Fireplace, Propane, Ceramic Glass, Low E Tempered Safety Glass Barrier, IPI System 2, Remote Control, LED Lights Optional Corner Kit / Wall Surround / Side Extensions VLBGCK Corner Kit- Can be installed at either end of fireplace (for use with Peninsula Bay unit only). VL48S1BL Surround Trim Kit 1-1/2" Wide Black (for use with Single Sided Unit only) 58-1/16" x 18-1/2" VL48S1SS Surround Trim Kit 1-1/2" Wide Stainless Steel c/w Black Side Fillers (for use with Single Sided Unit only) 58-1/16" x 18-1/2" MQVL48SEP Side Extension Panels - Black Enclosure Components VL48EG Enclosure Grill 3-1/2"H x 48-1/2"W, c/w 4 louver grill (ready to paint), Outer Trim Grill Mount (ready to paint), Hidden Frame Grill Mount (Black) VL60EGS Enclosure Side Grills [Qty 2] (ready to paint) 16-3/16" x 8-1/2" VL48HDS Heat Distribution System- (Flex Pipe Not Included) ZDV5FP6 Flex Pipe 5" Diameter x 6FT (4 per Kit) VL48AVP Adjustable Vented Platform- Mounting Base for fireplace- Adjusts from 15" to 27" MQVL48 / MQVL48B Media Options WARNING: DO NOT OPERATE THIS APPLIANCE WITHOUT DECORATIVE GLASS EMBERS ON BURNER AND MEDIA TRAY RBCB1 Cannonballs- Assorted size and colors MQRBD1 Driftwood (x4) and Rocks (x4) MQRBD2 Driftwood Branch Set 3 pc. Set MQRBD3 Driftwood Log Set 5 pc. Set MQRBD4 Driftwood Log Set 3 pc. Set MQ46D Driftwood Log Set (for use with Single Sided Unit only) MQLOGF48D Driftwood Log Set MQRBRW Birchwood Log Set MQSTONE Decorative Stones MQROCK2 Rock Set Natural MQROCK3 Rock Set Multi-Color MQEMBER Glowing Embers ZG5C Decorative Ember Glass Bronze 5LB MQG5W Decorative Glass 1/2" White 5LB MQG5C Decorative Glass Bronze 5LB MQG5A Decorative Ember Glass Cobalt Blue 5LB MQG5B Decorative Ember Glass Black 5LB MQG5ZG Decorative Glass- Zircon Glacier Ice 5LB Optional Fiber or Reflective Glass Liners MQVL48RLFB Refractory Liner - Fluted - Back MQVL48RLFE Refractory Liner - Fluted - Ends MQVL48RLSB Refractory Liner Stacked Brick Back MQVL48RLSE Refractory Liner - Stacked Brick Ends MQVL48RGB Reflective Glass Liner - Back MQVL72RGE Reflective Glass Liner Ends (L&R) Safety Barrier Glass 48VL-315 Low E Tempered Glass Safety Barrier [1 pc] Front 48VLB-319 Low E Tempered Glass Safety Barrier [2 pcs] Sides Firebox Glass & Gasket 48VLBG-310 Ceramic Glass - 49 1/16 x 17 7/8 Rev A - No Gasket Required For MQVLBG48 77 48VLBG-310SS 48VLB-311 48VL-020 Ceramic - 49 1/16 x 17 7/8 c/w Gasket- For MQVL48 - Single Side Unit Ceramic Glass- [2 pcs] Sides Gasket for Firebox Glass Replacement Burner Assembly / Burner 48VL-200A Fireplace Burner 48VL-BLPE2 Burner Assembly- Propane c/w Valve System (MQVL48LPE2) 48VL-BNE2 Burner Assembly- Natural Gas c/w Valve System (MQVL48NE2) Conversion Kit 48VL-CKLP2 LP Conversion Kit for MQVL48 IPI 2 48VL-CKNG2 NG Conversion Kit for MQVL48 IPI 2 Miscellaneous Parts 1000-150GE Silicone GE Red IS806 #736 1000-150MP Hi-Temp Millpac Sealant 840099 1000-255 Orifice Brass - (State Size) FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting Z58VT Vertical Vent Termination Z58HT Horizontal Vent Termination FDVHSCU Safety Cage for Horizontal Termination Z58AIS Attic Insulation Shield Z58AIS24 Attic Insulation Shield ZDVVOS Offset Support Z58FS Firestop Spacer Z58RS Roof Support Z58GP36 Galvanized Pipe 5" and 8" Dia. x 36" (Vertical Installations) Z58SS Siding Shield Z58WT Wall Thimble (Horizontal Venting) Z58WTS Horizontal Wall Thimble Shield (For Low Enclosures) ZDVSS Siding Shield for FDVHT Z58SSLR Siding Shield - Large Return Z58GP Galvanized Pipe 8" Dia. x 48" (Vertical Installations) Z58MIS60 Mylar Insulation Sleeve 8" x 5ft Z58AAF Flashing 8" c/w Storm Collar (1/12 to 7/12) Z58AF2 Flashing 8" c/w Storm Collar (8/12 to 12/12) Z58AF3 Flashing 8" c/w Storm Collar Flat ZDV8SC Storm Collar 8" Z58FK5 Flex Kit (5" & 8" Dia.) x 2.5' (Unexpanded) 5' Expanded Z58FK8 Z58FK20 Z58HSK5 ZDV5FC ZDV8FC ZDV5FCL ZDV8FCL ZDV4SS Flex Kit (5" & 8" Dia.) x 4' (Unexpanded) 8' Expanded Flex Kit (5" & 8" Dia.) x 10' (Unexpanded) 20' Expanded *Kits are complete with spring stand-offs & silicone. Horizontal Round Termination Vent Starter Kit - 5/8" X 5 FT Length, Wall Thimble Shield, Horizontal Vent Termination, Wall Thimble, 60" Flex Pipe, Screws, Mill Pac. Flex Connector 5" Diameter Flex Connector 8" Diameter Flex Clamp 5" Flex Clamp 8" Spring 4" Standoff Spacer 78 This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices. BASIC ONE YEAR WARRANTY During the first year after installation of the appliance, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer. (Excluded Components: Accent Light Bulbs, Gasketing, Glass Fronts, and Paint) LIMITED LIFETIME WARRANTY The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty. GENERAL TERMS In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor's component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition. In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days. We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat. We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit. We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty. No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law. Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province. In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts. Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files. Model No. Serial No. Date installed Dealer or Contractor Name: *To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit. The Ultimate in Design, Engineering & Quality 79PDFium PDFium