TowCar Tow Hitch Installation Guide

This guide provides instructions for installing TowCar tow hitches on the following Peugeot models:

Peugeot E-3008 (2024-)
Peugeot 3008 (2024-)
Peugeot 5008 (2024-)

Brands: TowCar, Enganches Aragón

Technical Specifications

Parameter	Value
D-Value	10.9 kN
Max. Vertical Load (S)	133 kg
Max. Towing Weight (T)	1760 Kg

Torque Values (Nm)

Bolt Size	Torque (Nm)
M6	10, 15, 18
M8	24, 36, 42
M10	51, 75, 87
M12	87, 130, 147
M14	138, 198, 231
M16	200, 289, 341

Note: The MMR (T) may vary depending on the vehicle.

Formulas:

D-Value: D = (T * C) / (T + C) * g / 1000 (kN)
T-Value: T ≤ (C * D * 1000) / (C * g - 1000 * D) (kg)

Parts List

Item	Part Name / Code	Quantity
1	AEV0005	1
2	M10x65 DIN 931 (8.8)	2
3	M10 DIN 980	2
4	AEV0073	1
5	AEV0072	1
6	AEV0006	1
7	C4723FX60	1
8	C4723FV62	1
9	C4723FV61	1
10	M10x40 DIN 933 (8.8)	2
11	M12x35 DIN 933 (8.8)	4
12	Ø10 DIN 9021	2
13	M12 DIN 6923	4

Torque Specifications: M10 (51 Nm), M12 (87 Nm)

Installation Steps

Step 1: Preparation

Gather necessary tools (screwdrivers, wrenches, torque wrench, drill, sealant gun) and parts. Estimated installation time: 5 minutes. For assistance, contact (+34) 976 457 130.

Step 2: Vehicle Preparation

Position the tow bar assembly onto the vehicle's rear chassis. Secure using 12 screws (indicated by '12x').

Step 3: Bumper Modification (if required)

Remove 3 screws from the vehicle's bumper area. A diagram shows a person removing screws from the bumper side.

Step 4: Bumper Removal

Detach a section of the bumper. A diagram shows a person carefully removing a bumper panel, indicated by an arrow.

Step 5: Accessing Mounting Points

Open the vehicle's tailgate to access the rear. A diagram shows the tailgate open, revealing mounting points.

Step 6: Tow Bar Placement

Insert the tow bar assembly into the designated mounting location on the vehicle's rear. A diagram shows the tow bar being slid into place, with a label '1' indicating the tow bar and '2' indicating the connection point.

Step 7: Securing the Tow Bar

Attach the tow bar to the vehicle chassis using 8 screws (indicated by '8x'). Diagrams show screws being inserted and tightened.

Step 8: Mounting Bracket Installation

Attach a mounting bracket (labeled '9') to the vehicle's frame using screws. A magnified view shows the bracket and its attachment points.

Step 9: Final Tightening

Ensure components 10 and 12 are correctly positioned and tightened. A diagram shows screws being tightened with a torque wrench, with a 'no' symbol ❌ indicating not to overtighten.

Step 10: Second Bracket Installation

Attach another bracket using 4 screws (indicated by '4x'). Tighten M10 bolts to 57 Nm.

Step 11: Tow Bar Arm Attachment

Attach the tow bar arms using bolts (11) and nuts (13). Tighten M12 bolts to 87 Nm.

Step 12: Final Connections

Secure the tow bar assembly. Tighten M10 bolts to 57 Nm.

Step 13: Drilling Template

A template is provided for drilling holes. Measurements indicate specific distances: 50mm, 70mm, and 80mm from reference points. Requires drilling 3 holes.

Step 14: Drilling Template

Another template for drilling. Measurements: 180mm, 80mm, 40mm, and 80mm. Requires drilling 3 holes.

Safety and Usage

Correct Tow Bar Installation:

✔️ The tow ball is correctly positioned horizontally and vertically.

Incorrect Tow Bar Installation:

❌ The tow ball is angled or misaligned.

Load and Speed Limits: Indicates maximum load (S Kg) and maximum speed (VMAX 120 km/h). A warning symbol ⚠️ indicates caution.

Tow Ball Operation

Attaching Tow Ball (IN):

Insert the tow ball mechanism.
Insert the locking pin.
Rotate the handle to lock (indicated by 'CLICK!').
Ensure the green indicator is visible.
Rotate the handle 180 degrees.
Secure with the red safety pin.
Ensure the yellow indicator is visible.
Lock the handle.

Detaching Tow Ball (OUT):

Remove the red safety pin.
Rotate the handle 180 degrees.
Unlock the handle.
Pull out the locking pin.
Remove the tow ball mechanism.
Ensure the green indicator is visible.
Rotate the handle.
Store the tow ball.

Warranty and Legal Information

Enganches Aragón provides a two-year warranty on its products from the delivery date, in accordance with EU Directive 1999/44/CE and Law 23/2003. The warranty is limited to the replacement of defective products and does not cover consequential damages.

Modifications to the tow bar systems are prohibited and will void the warranty and product approval.

Enganches y Remolques Aragón SL is not liable for damages caused by improper installation, negligent use, overloading, lack of maintenance, or external factors (accidents, impacts, etc.).

Workshop Certificate (Certificado de Taller) and Declaration of Correct Installation (DICHIARAZIONE DI CORRETTO MONTAGGIO) forms are provided for official record-keeping of the installation.

Contact Information

Company: Enganches y Remolques Aragón S.L.

Address: Pol.Ind.Malpica, Calle B, nº 77 - 50016 Zaragoza.

Phone: (+34) 976 457 130

Websites: www.enganchesaragon.com, www.towcar.es

Product Code: C4723F

Installation instructions are available in multiple languages.