Marley Recessed Trim Kit Installation Instructions

Important Instructions

WARNING: When using electrical appliances, basic precautions should always be followed to reduce the risk of fire, electric shock, and injury to persons. To reduce the risk of fire and electric shock or injury to persons, observe the following:

1. Read all instructions before installing the trim kit or using the heater.
2. Do not install heaters near sprinkler heads.
3. It is the installer's responsibility to make sure the heater and recess frame are mounted securely.
4. Before IR heaters can be installed, the ceiling boxes must be made and mounting brackets must be attached. See Figures 1 and 2.
5. For wiring and element bulb information, please refer to the main infrared heater instruction manual.
6. Prepare ceiling cut out and ceiling box. Ceiling box internal dimensions must be as shown in table. Conduit can be routed out the top, or side through the C-bracket holes (Ø1.12). See Figure 2 for side hole locations.
7. Install recessed C-brackets centered within ceiling box and flush with the ceiling as pictured. See mounting options below. (Hardware not provided). See Figure 2.

Tools Recommended:

• Power Drill
• Bit Set: Phillips
• Phillips (#2) Screwdriver
• 6-inch Ext. Magnetic Bit Holder
• SAE Socket Wrench Set (7/16" Socket)
• Tape Measure
• Pencil
• 1-1/8" Hole Saw

Hardware Included:

Bracket Kit

• (1) L-bracket x 2
• (2) U-bracket x 2
• (3) Screw #8-18 x 3/8 x 8
• (4) Washer-Lock 1/4 Zinc Ptd x 4
• (5) Screw 1/4-20 x 1.50 Hex Head Zinc Ptd x 4
• (6) SS #8 Round Head Screw x 1-in x11
• (6B) Bronze Painted Head of (6) x11
• (6W) White Painted Head of (6) x11
• (6U) Custom Painted Head of (6) x11

Flexible Conduit Kit

• (7) Flex Connector 1/2-in Straight x 1
• (8) Flex Conduit-Length size differs w/ kit x 1
• (9) Esh Elbow 1/2-in Flex Conduit x 1

Trim

• (10) Trim ring width side x 2
• (11) Trim ring length side x 2

Widths and Lengths Vary by Kit

Enclosure Dimensions

2 Bulb Enclosure Dimensions

3 Bulb Enclosure Dimensions

Note: It is recommended to use 5/8" drywall, but consult local electrical and fire codes before construction.

C-Bracket Mounting Options

Install recessed C-brackets centered within ceiling box and flush with the ceiling as pictured. See mounting options below. (Hardware not provided). See Figure 2.

Options:

• A. 3 vertical holes (Ø0.50") on top flange
• B. 4 horizontal holes (Ø0.27") on side
• Optional conduit holes (Ø1.12") for side routing

Installation Steps

1. Install conduit before heater is mounted to the ceiling. Otherwise, the installer will not be able to attach the conduit to the heater once it is in the ceiling. If using conduit holes in the C-bracket, drill holes in wood box in line with C-bracket holes. Use C-brackets to mark holes. C-brackets may need to be removed for drilling. Reinstall brackets after and install conduit.
2. Prepare heater for installation by removing the screws used for the pre-installed mounting bracket. Once removed use these same screws to attach provided “L” bracket as pictured in Figure 3.
3. Install heater: (2-person task), during lifting, rest the L-bracket nearest the conduit side in the respective C-bracket first. Then rest the other L-bracket in its respective C-bracket. Secure with provided screws and lock washers. See Figures 4a, & 4b.
4. On a flat level surface, begin assembly of trim ring by fastening the 4 pieces together with the provided hardware as pictured below. See Figure 5. For best results, start with the hole-to-hole alignment first; then the hole-to-slot. A large table and a second person are recommended.
5. Lastly install trim ring flush with the ceiling using supplied hardware, after which, the installation is complete. Be sure to center the trim ring about the heater for best appearance. See Figure 6. # 8 Round Head Screw x 1-in, may require pre-drill 5/64" pilot hole.

Service Kits

IR Recessed Service Kits Table

Hardware Kits

• IRK-RBKTHDWR: IRR Bracket & Hardware
• IRK-RCOND24: IRR Flex Conduit 24in
• IRK-RCOND33: IRR Flex Conduit 33in
• IRK-RCOND46: IRR Flex Conduit 46in
• IRR-INST-BRK-KT: IRR Bracket Installation
• IRR-PNS-SERV-KITS.XLSX

Limited Warranty

All products manufactured by Marley Engineered Products are warranted against defects in workmanship and materials for one year from date of purchase. This warranty does not apply to damage from accident, misuse, or alteration; nor where the connected voltage is more than 5% above the nameplate voltage; nor to equipment improperly installed or wired or maintained in violation of the product's installation instructions. This warranty does not apply to refurbished products. All claims for warranty work must be accompanied by proof of the date of purchase.

The customer shall be responsible for all costs incurred in the removal or reinstallation of products, including labor costs, and shipping costs incurred to return products to Marley Engineered Products. Within the limitations of this warranty, inoperative units should be returned to Marley Engineered Products, and we will repair or replace, at our option, at no charge to you with return freight paid by Marley. It is agreed that such repair or replacement is the exclusive remedy available from Marley Engineered Products.

THE ABOVE WARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE AFORESAID EXPRESSED WARRANTIES ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS AGREEMENT. MARLEY ENGINEERED PRODUCTS SHALL NOT BE LIABLE FOR CONSEQUENTIAL DAMAGES ARISING WITH RESPECT TO THE PRODUCT, WHETHER BASED UPON NEGLIGENCE, TORT, STRICT LIABILITY, OR CONTRACT.

Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Warranty Service and Parts Information

Contact Marley Engineered Products in Bennettsville, SC, at 1-800-642-4328. Merchandise returned to the factory must be accompanied by a return authorization and service identification tag, both available from Marley Engineered Products. When requesting return authorization, include all catalog numbers shown on the products.

How to Obtain Warranty Service and Warranty Parts Plus General Information

• Warranty Service or Parts: 1-800-642-4328
• Purchase Replacement Parts: 1-800-654-3545
• General Product Information: www.marleymep.com

Note: When obtaining service always have the following:

• Model number of the product
• Date of manufacture
• Part number or description

Marley Engineered Products
470 Beauty Spot Rd. East
Bennettsville, SC 29512 USA