Kärcher ID 130/22 Z22 Industrial Vacuum Cleaner Operating Manual

Brand: KÄRCHER

Safety Instructions

1.1 Terms

Operation: includes installation, initiation (placing at disposal for usage), operation (handling, connection, disconnection, etc.)

Maintenance: includes control and attendance (inspections, revisions), maintenance and repair (detection of errors and their elimination).

Qualified Staff: employees authorised by the person responsible for the security of the installation to carry out operations, able to recognise and avoid dangers through training, experience, instructions, and knowledge of norms, prescriptions, accident-prevention rules, and working conditions.

1.2 Symbols

? NOTICE: Denotes information that does not relate to personal injuries. Contains additional directions or general hints.

⚠️ CAUTION: Dangerous situation, could result in minor to moderate injury if not avoided. Must be strictly regarded to avoid damages to the installation or environment!

❗ WARNING: Dangerous situation, could result in serious injury or death if not avoided.

? DANGER: Dangerous situation, will definitely result in serious injury or death if not avoided.

? Significance of the Operating Manual: Part of the supplied product, valid throughout its lifetime unless technical changes are made. Must be handed over with the product if sold. Read before first commissioning.

ℹ️ WARNING - Read the instructions before using the machine

CE marking: Symbol indicating compliance with European Community requirements.

? Only use with safety shoes (acc. to EN ISO 20345)

? Only use with work gloves

? Respiratory protection (EN 149:2001)

?️ Use protective clothing (acc. to EN 13982-1)

? Use protective glasses (acc. to DIN EN 166 1349-BT)

? ➡️ ? Before starting work, remove the plug from the wall socket!

⚡ ➡️ ⚡ Disconnect before starting work

⚡⚠️ While operating electrical machines, certain parts are inevitably alive dangerously or under mechanical stress.

✋⚠️ Hand injury warning sign!

♻️ Recycling symbol: Observe this information to preserve the environment!

1.3 General safety information

❗ WARNING: While operating electrical machines, certain parts are inevitably alive dangerously or under mechanical stress.

⚠️ CAUTION: Only use with safety shoes (acc. to EN ISO 20345)

Contact Kärcher Industrial Vacuuming GmbH, Abt. Service, Robert-Bosch-Straße 4-8, 73550 Waldstetten, Tel: +49(0)7171-94888-523 for service or repair.

1.4 Zone 22: General safety information for dust explosion protection

❗ WARNING

1.4.1 Industrial vacuum cleaners, dust collectors

1.4.2 Commissioning notes

1.4.3 Instructions for Operation

1.5 Only for version with Atex extraction arm:

1.6 Potential equalization conductors

❗ WARNING

Before commissioning, always check that the potential equalization conductors (earthing conductors) are connected!

Diagram showing earthing connection points with green and yellow wires.

Delivery, Internal Transportation, Unpacking

2.1 Delivery

Unload the scope of delivery on level ground using sufficiently sized industrial trucks.

2.2 Internal transport

Transport the scope of supply to the setup site, secured against movement or tipping, using a sufficiently sized industrial truck.

2.2.1 Dimensions and weight

DimensionValue
L (mm)1200
B (mm)800
H (mm)1700
Weight incl. packing (kg)173

2.3 Unpacking

Make sure that no components are left in the packaging.

Scope of delivery:

[NOTICE]

The suction unit is delivered installed on a pallet. If lifting from the pallet with a forklift, the dust container must be removed first to avoid damage.

2.4 Packaging material

Dispose of packaging materials according to valid legal requirements.

Correct disposal of this product (electrical waste) is applicable in EU countries and others with separate collection systems. It must not be disposed of with normal domestic waste. Dispose separately to prevent environmental or human health damage. Recycle to promote sustainable reuse of material resources. Private users should contact the dealer or competent authorities; commercial users should contact their supplier.

♻️ Recycling symbol: This information must be observed to preserve the environment!

2.5 Storage conditions

2.5.1 Information for storage

If the industrial exhauster is not operated for a longer period, store it in dry, dust, and vibrationless rooms.

Temperature: -10...+40°C

Humidity: max. 85%

Appliance Description

3.1 Intended Use

[NOTICE]

❗ WARNING

3.1.1 Dust class "M"

Ⓜ️ Observe warning sign on the device!

3.1.2 Dust Extractor Zone 22

®️ Observe warning sign on the device!

3.2 Non-Intended Use

[NOTICE]

For personal injuries and material damages caused by misuse, the operator, not the manufacturer, is responsible!

❗ WARNING

? DANGER

Improper use may cause explosion and fire!

3.2.1 Dust class "M"

Ⓜ️ Observe warning sign on the device!

3.2.2 Dust Extractor Zone 22

®️ Observe warning sign on the device!

3.3 Only for version with Atex extraction arm:

Layout and Function

4.1 Main dimensions

Diagram showing the external dimensions of the unit: Height 1580mm, Width 1170mm, Depth 790mm.

4.2 Technical Data

Technical DataUnit50 Hz
Voltage[V]Δ230 Y400
Output[kW]2.2
Protection typeIP 55
Power intake[A]Δ7.6 Υ4.3
Air displacement volume[m³/h]1600
Vacuum[mbar]35
Noise level[dB(A)]72
Weight[kg]approx. 150
EfficiencyIE386.1% cosp0.85

4.3 Only for version with Atex extraction arm

Extraction intake size: Ø140mm

Total length: 3000mm

Detailed dimensions: L1: 290 + xxx mm; L2: 590mm; L3: 1050mm, L4: 1100mm; L5:155mm

Diagram showing an articulated arm with labeled lengths L1 to L5.

Main Components

5.1 Chart "Raw air/clean air flow"

Diagram illustrating the airflow path: Raw air enters, passes through filtration stages (including a filter cartridge and potentially a dust collector), and clean air is exhausted. Key components are indicated by numbers (e.g., 018, 065, 062, 069, 070, 004, 013, 015, 007, 009).

5.2 Only for version with extraction arm Atex:

Gas-spring-supported self-carrying industrial extraction arm with outer joints. Gas springs must only be installed or removed in the unpressurised condition. Gas springs must be replaced with genuine spare parts if there is any damage. Observe the accident prevention provisions.

Initiation

6.1 Initial commissioning

⚠️ CAUTION

Attention:

❗ WARNING

The machine must only be operated in TN grids with earthed neutral conductor!

6.2 Connection to an extraction source (e.g. processing machine)

6.3 Assembly Instruction Pipes

Diagram showing pipes (1), earthing point (2), knurled sealing ring (3), clamp ring (4), and earthing strand 6mm² (5).

6.4 Assembly Instructions Hose

Diagram showing a hose clamp (1), wire spiral bent contact with blank steel tube (2), and spiral hose type "D" (3).

[NOTICE]

When using EPDM seals, remove paint from the inside of flanges for continuous grounding.

Diagram showing pipe connection with seal (Pos. 1), standard pipe (Pos. 2), insertion pipe (Pos. 3), and clamping ring (Pos. 4). The conductive ring seal connects the push-in pipe and standard pipe. Paint must be removed from the flange and push-in pipe casing for continuous grounding.

6.5 Only for version with extraction arm Atex:

Observe accident prevention provisions. The industrial extraction arm must be attached to a firm, stable base or support.

6.6 Only for version with extraction arm Atex:

Notice and safety notices:

Diagram showing the deduster with a metal plate (1) and an earthing option (2).

Operation

7.1 Minimum air volume flow control

Ensure extracting air volume flow does not undercut a minimum value. Adjust the differential pressure switch to this minimum volume flow based on the extraction socket's cross-section.

Setting/changing the differential pressure switch must only be performed by an instructed person.

With the device off, use an adjustment tool (hexagon socket wrench, size 6) on the transparent plastic cover of the differential pressure switch to select the desired vacuum. The device is ready for operation when the white triangular mark aligns with the desired value.

Extraction socket cross-section q (cm²)Socket Ø (mm)Minimum air volume flow V min. (m³/h)Setting value on the scale P (Pa)
< 50,3803623260
< 78,61005653110
< 113,01208132740
< 154,014011002460

7.2 Cleaning of the filter cartridge

Deposits on the cartridge surface reduce airflow. The minimum air volume flow is monitored via the differential pressure switch.

If the lower limit (minimum air volume flow) is reached, the ? yellow warning lamp will light up, indicating the device needs cleaning.

Use the crank on the filter chamber cover for manual cleaning. Turn clockwise approx. 10-20 times.

⚠️ CAUTION

7.3 Emptying the collection container

Empty the dust/chip bag when the maximum fill height is reached (check via sight window) or always after daily use.

It is recommended to replace the dust/chip bag with a new one:

It is possible to inhale dust when closing the bag or emptying the container. Use suitable dust masks and protective clothing.

⚠️ CAUTION

Troubleshooting and Fault Elimination

8.1 Safety instructions

❗ WARNING

8.2 Initial fault elimination measures

[NOTICE]

Errors in the table can be eliminated by yourself. For major problems, contact Kärcher Industrial Vacuuming GmbH customer service immediately at +49(0)7171-94888-0. Perform maintenance tasks as described in the Maintenance/Servicing chapter.

InterferencePossible CauseRemedy
Motor is not runningMains connection line is not plugged in.
Motor protection switch tripped
Pre-fuse defective
Cable break
Plug in plug.
Switch on motor protection switch.
Replace 16 A slow-acting fuse
Replace mains connection line
Extraction output too lowFilter cake too large
Container overfilled
Vacuum line Container / raw air space clogged
clean
Replace dust/chip bag
Check permeability, if applicable, remove contamination
Dust penetration in the clean air areaChip bag is sucked inCheck rubber seal of filter chamber / container and repair if required
Increase of volumeRotary direction incorrect
Filter cartridge clogged
Filter cartridge worn or damaged
Tight fit of the filter cartridge no longer ensured
Seal of cleaning shaft/filter cartridge defective
Wrong rotating direction of the fan
Component(s) have come loose
Reverse plug polarity
Check cleaning process, replace cartridge if required
Insert new filter cartridge at once!!!
Tighten clamping screws
Replace seal
Reverse polarity of CEE plug
Check tight fit of all machine parts

Maintenance/Repair

Before starting work, remove the plug from the wall socket!

9.1 Maintenance regulations

[NOTICE]

❗ WARNING

9.2 Maintenance intervals table

Interval (for 1-shift operation)CheckMaintenance work
DailyDevice or parts of it for damage
Cable connection for damage
Is there a dust/chip bag in the container?
visual inspection
visual inspection
visual inspection
MonthlyMinimum volume control (yellow warning lamp)
Can leaks be found at the filter (dust vanes)
Function test
Safety inspection
AnnualFilter cartridge
Bearing of the suction turbine
Visual inspection whether there is any dust deposited in the fan room; remove dust if required.
Replace filter cartridge on demand
Replace bearing on demand

9.3 Replacing the filter cartridge

After extended operation, the filter cartridge must be replaced. Filter pores clog over time and cannot be cleaned. Replacement is mandatory when cleaning intervals become disproportionately short, or if visual inspection shows dust penetration in the clean air area.

❗ WARNING

9.4 Procedure when replacing the filter cartridge

Comments:

[NOTICE]

Inspect the vacuum line of the container to the filter chamber for clogging at each dust/chip bag replacement. Clogging reduces volume flow or interrupts extraction.

9.5 Circuit diagram

Diagram shows electrical components and connections. Key components include: M1 (Asynchronous motor), K1 (Motor protection switch), B1 (Differential pressure switch), F1 (Fuse), H1 (Signal lamp yellow).

No.Dwg.DescriptionManufacturer
1M1Asynchronous motor Y3PE-90L2B35, IE3,3~, 400V, 50Hz, 2.2kW, 4.3A 2880rpm,Moll Motor
2K1Motor protection switch SM1E-6.3, 690V, 6.3 AOEZ-Siemens
3B1Differential pressure switch JDL 116A, 250...5000 Pa, 500V/5A, IP54ALRE
4F1Fuse 230V/1AMoeller
5H1Signal lamp yellow HIS-95-Y, 230V AC, IP54OEZ-Siemens

9.6 Only for version with Atex extraction arm:

Periodically inspect and re-tighten accessible screw connections.

Setting the joints:

  1. Firmly tighten screw connections at the joints.
  2. Slowly release until the extraction arm can be easily positioned and maintains its position.

Annual maintenance and inspection dates:

Decommissioning, Storage

❗ WARNING

Disposal

❗ WARNING

Correct disposal of this product (electrical waste) is applicable in EU countries and others with separate collection systems. It must not be disposed of with normal domestic waste. Dispose separately to prevent environmental or human health damage. Recycle to promote sustainable reuse of material resources. Private users should contact the dealer or competent authorities; commercial users should contact their supplier.

♻️ Recycling symbol: This information must be observed to preserve the environment!

Component Documentation

12.1 Atex-Konform parts for Zone 22

Diagram shows electrical components and connections for the ME-1500 - ATEX model.

LEGENDE - Stromlaufplan ME-1500 - ATEX
M1Asynchron Motor 1M810210EA22FB432,2kW, 400V, 50Hz, 4,5A, IP55, ExSiemens
S1Hauptschalter-XB4BG21EX230V, 10A, Extb IICSchneider
S2Ventilatorischalter XB48025EX230V, 10A, Exth IICSchneider
KA1Schaltschütz 100-K09-10 ser A3x230V/24V DC/25AAllen-Bradley
KA2Motorschutzschalter SM1-66,3400-500V, 4-63A, 3-OEZ
B1Differenzdruckschalter JDL 116JOL 116A, 230V/5A, 250 5000PaAlre
H1Signalleuchte grün XB4EBVBJEX24 VAC/DC 50/60 Hz, Ex CSchneider
H2Signalleuchte gelb XB4BVBSEX24V AC/DC 50/60 Hz, ExSchrader
F1Sicherung RP4RP, 2AAB
TR1Schaltnetzteil 24V DCIn 230V, out 24V DC, 05AMesan Well
EK1Eldraschallen XP402512XP402512, 1120 Exth IEC DbGeneri

EEC-Declaration of Conformity

EC declaration of conformity in the sense of ATEX directive 2014/34/EU

This declaration ceases to be valid if the machine is modified without prior approval.

Product: Deduster

Type: ID 130/22 Z22

Serial number: 99856000xxxxxx

Year of build: 03.2025

Produced by: Kärcher Industrial Vacuuming GmbH, Robert-Bosch-Straße 4-8, D 73550 Waldstetten

Contact: Tel: +49(0)7171-94888-0, Fax: +49(0)7171-94888-28, e-mail: info.iv@de.kaercher.com

Person authorized for compilation of technical documents: Alexander Haag, Dept.: Design/Construction, Robert-Bosch-Straße 4-8, D 73550 Waldstetten

Complies with the following EC directives:

The following harmonized standards were applied:

Waldstetten, 27.03.2025

T. Wahl, Managing Director

A. Haag, Director R&D

Models: ID 130-22 Z22, ID 130-22 Z22 Industrial Dedusters, ID 130-22 Z22, Industrial Dedusters, Dedusters

File Info : application/pdf, 35 Pages, 1.72MB

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BTA-5949398-002-00

References

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