Champion 201041 5000W Portable Generator

Model #: 201041

Manufacturer: Champion Power Equipment, Inc.

Location: Santa Fe Springs, CA USA

Parts Information

This document provides detailed parts information for the Champion 5000W Portable Generator, Model #201041. Serial Number Range: ALL.

To order replacement parts, please visit: [order parts] shop.championpowerequipment.com or call 1-877-338-0999.

Generator Parts

Generator Parts Diagram

The Generator Parts Diagram illustrates the main external and structural components of the generator. It shows the frame, wheels, fuel tank, control panel, and the general layout of the generator assembly, identifying key components like the frame, wheels, fuel valve, fuel tank, control panel, circuit breakers, and receptacles.

Generator Parts List

#	Part Number	Description	Qty.
1	100011530-0002	Flange Bolt M6 x 16	4
2	100156472-0002	Panel Assembly	1
3	100019842	Protect Panel	1
4	100077161	Control Panel	1
5	100019772-0001	Switch	1
6	100019890	Intelligauge	1
7	100088270	Receptacle Cover GFCI 5-20R, Duplex	2
8	100088267	Receptacle Cover L14-30R	1
9	100052461-0001	Receptacle GFCI 5-20R, Duplex	2
10	100020021	Receptacle L14-30R	1
11	100019754	20Amp Circuit Breaker, Push Button	2
12	100123528-0001	Roll Pin Ø16 x 90	2
13	100020702-0001	8 In. Wheel	2
14	100023414-0001	R-pin	2
15	100077374-0001	Frame	1
16	100005138	Clamp Ø9.5 x 8	1
17	100021153	Fuel Valve	1
18	100136768-0001	Fuel Tank	1
19	100032382	Fuel Level Filter Assembly	1
20	100008968	Reversal Valve	1
21	100010439-0002	Washer Ø6.5 x 2 x Ø25	4
22	100011268-0003	Flange Bolt M6 x 25	5
23	100091755	Fuel Tank Cap	1
24	100009075	Rubber Damper	1
25	100011047-0003	Roll Pin Ø8 x 40	1
26	100023415-0001	R-pin, R5	1
27	100078539-0001	Handle Assembly	1
28	100078540-0001	Handle	1
29	100031982	Sheath, Handle	1
30	100010828-0002	Butterfly Type Nut M6	1
31	100010920-0002	Flat Washer Ø6	2
32	100010886-0004	Spring Washer Ø6	2
33	100011025-0001	Lock Washer Ø6, Toothed	1
34	100011421-0003	Flange Nut M6	1
35	100011453-0003	Lock Nut M8, Flange	6
36	100020978-0001	Support Leg Assembly	1
37	100011452-0003	Lock Nut M6, Flange	3
38	100020659-0001	Support Leg	1
39	100021015	Vibration Mount	2
40	100011265-0003	Flange Bolt M6 x 18	2
41	100011311-0005	Flange Bolt M8 x 16	4
42	100000563	Cable Ties, L=85 mm	1
43	100011570-0001	Big Flange Bolt M6 x 12	1
44	100018662-0001	Generator End Cover	1
45	100011250-0002	Flange Bolt M5 x 14	2
46	100020167	Support, End Cover	1
47	100011252-0001	Flange Bolt M5 x 18	7
48	100018611	AVR	1
49	100018595	Carbon Brush Assembly	1
50	100010885-0004	Spring Washer Ø5	3
51	100010919-0002	Flat Washer Ø5	1
52	100018701	Terminal Block	1
53	100011296-0001	Flange Bolt M6 x 160	4
54	100018572	End Housing	1
55	100011456-0003	Flange Nut M10 x 1.25	4
56	100021029	Protective Plate	1
57	100009983	Grounding Line 150 mm	1
58	100031984	Vibration Mount, Support	4
59	100011381-0002	Flange Bolt M10 x 1.25 x 40	4
60	100011393-0001	Flange Bolt M10 x 1.25 x 250	1
61	100010888-0002	Spring Washer Ø10	1
62	100010905-0001	Washer Ø10	1
63	100077436-0002	Flange Bolt M5 x 193	2
64	100018476	Flange Nut M5	2
65	100077191	Alternator Assembly	1
66	100077489	Stator Cover	1
67	100077486	Stator Assembly, Ø190 x 120 mm	1
68	100077487	Rotor Assembly	1
69	100018560	Cooling Fan	1
70	100000657	Cable Clamp	1
71	1ZC7DFN07	Engine, 292 cc	1
72	100018704	Rubber Plug	1
73	100021036	Holder, Air Cleaner	1
74	100005148	Clamp 1	2
75	100000658	Clamp 2	2
76	100006128	Connection Tube Assembly 1	1
77	100077409	Connection Tube Assembly, 850mm	1
78	100008945	Carbon Canister 650 cc	1
79	100011261-0004	Flange Bolt M6 x 12	2
80	100008675-0001	Holder, Carbon Canister	1
81	100011553-0001	Flange Bolt M8 x 32	2
82	100010887-0004	Spring Washer Ø8	2
83	100006938	Gasket, Exhaust Pipe	1
84	100077372	Exhaust Muffler Assembly	1
85	100011260-0004	Flange Bolt M6 x 10	6
86	100006814	Muffler Cover	1
87	100006495	Muffler	1
88	100006594	Spark Arrester Assembly	1
89	100006999	Plate, Spark Arrester	1
90	100011247-0003	Flange Bolt M5 x 8	2
91	100120180	Breaker Cover	2
92	100718281	Extension Cord	1

Engine Parts

Engine Parts Diagram

The Engine Parts Diagram provides a detailed exploded view of the generator's engine. It identifies individual engine components such as the cylinder head, crankshaft, pistons, valves, carburetor, air filter system, and starter mechanisms, offering a comprehensive breakdown of the engine's internal structure.

Engine Parts List

#	Part Number	Description	Qty.
1	100011264-0003	Flange Bolt M6 x 16, GB5789	9
2	100002337	Cylinder Head Cover(Cpe)	1
3	100031973	Breather Tube	1
4	100010186	Gasket, Cylinder Head Cover	1
5	100011463-0002	Flange Nut M6	2
6	100004433	Rocker Arm Assembly	2
7	100004513	Shaft, Rocker Arm	1
8	100004507	Retainer, Rocker Arm	1
9	100004505	Bolt, Rocker Arm	2
10	100004479	Guide Plate, Push Rod	1
11	100011261-0004	Flange Bolt M6 x 12	6
12	100007112	Air Guide, Lower	1
13	100004516	Valve Spring Seat, 182F	2
14	100004576	Valve Collet	4
15	100004570	Spring Valve	2
16	100004602	Oil Seal, Valve	2
17	100004575	Valve Spring Seat, 173F	2
18	100002470	Flange Bolt M10 x 1.25 x 87	4
19	100010389	Stud Bolt M8 x 35	2
20	100006940	Gasket, Exhaust Pipe	1
21	100011422-0004	Flange Nut M8	2
22	100006989	Exhaust Pipe	1
23	100011216-0001	Flange Bolt M6 x 14	2
24	100008500	Gasket, Second Air Valve	1
25	100008497	Second Air Valve	1
26	100010363	Stud Bolt M6-8 x 98	2
27	100005574	Gasket, Insulator	1
28	100005609	Insulator, Carburetor	1
29	100005933	Gasket, Carburetor	1
30	100005518-0001	Carburetor	1
31	100005955	Gasket, Air Filter Base, 173F	1
32	100004747	Air Filter Assembly	1
33	100005024	Air Filter Base	1
34	100004878	Air Filter Separator	1
35	100004895	Air Filter Clip	2
36	100004798	Gasket, Air Filter Cover, 173F-2	1
37	100004781	Air Filter Element	1
38	100004874	Air Filter Cover	1
39	100011452-0003	Lock Nut M6, Flange	2
40	100002406	Cylinder Head	1
41	100009378	Spark Plug(F6RTC)	1
42	100010222	Gasket, Cylinder Head	1
43	100010562	Dowel Pin Ø12 x 20	2
44	100004411	Push Rod	2
45	100004554	Valve Exhaust	1
46	100004531	Valve Intake	1
47	100004268	Lifter, Valve	2
48	100003252	Piston Ring Set	1
49	100003157	1st Piston Ring	1
50	100003198	2nd Piston Ring	1
51	100003288	Oil Ring	1
52	100003221	Circlip	2
53	100003093	Piston	1
54	100003129	Wrist Pin	1
55	100003453	Connecting Rod	1
56	100003432	Bolt, Connecting Rod	2
57	100011217-0002	Flange Bolt M6 x 16	2
58	100010037	Oil Level Sensor	1
59	100007113	Shroud 2	1
60	100010762	Bearing TM6206	2
61	100003951	Crankshaft	1
62	100004320	Camshaft	1
63	100010522-0001	Washer Ø16 x Ø24 x 0.5	1
64	100030244	Washer Ø30 x Ø40 x 0.2	1
65	100010159	Gasket, Crankcase Cover	1
66	100010553	Dowel Pin Ø9 x 12	1
67	100003010	Cover, Crankcase	1
68	100011324-0001	Flange Bolt M8 x 38	7
69	100017652	Oil Seal Ø30 x Ø46 x 8, Spiral Grain	1
70	100011329-0001	Flange Bolt M8 x 45	1
71	100032059-0001	Oil Dipstick Assembly	1
72	100010544	Dowel Pin Ø7 x 14	1
73	100008303	Gear, Governor	1
74	100002444	Cylinder Head Shield	1
75	100007884	Spring, Governor	1
76	100007930	Spring, Throttle Return	1
77	100007957	Rod, Governor	1
78	100008400	Arm, Governor	1
79	100011309-0002	Flange Bolt M8 x 14	2
80	100008060	Control Assembly	1
81	100007989	Pin, Shaft	1
82	100017631	Oil Seal Ø8 x Ø14 x 4	1
83	100010518-0001	Washer Ø8 x Ø20 x 0.8	1
84	100007979	Shaft, Governor Arm	1
85	100002776	Crankcase	1
86	100017832	Pipe, Fuel, Ø4 x Ø10 x 155	1
87	100005138	Clamp Ø9.5 x 8	1
88	100000676	Rubber Block	1
89	100010467	Washer Ø12 x Ø20 x 2	2
90	100010275	Drain Bolt, M12 x 1.5 x 15	2
91	100017647	Oil Seal Ø30 x Ø46 x 8	1
92	100007114	Shroud 3	1
93	100009327	Ignition Module	1
94	100009362	Bolt M6 x 28, Ignition	2
95	100009562	Flywheel	1
96	100007032	Cooling Fan	1
97	100007560	Pulley, Starter	1
98	100011460-0001	Flange Nut M16 x 1.5	1
99	100007343-0003	Recoil Starter Assembly	1
100	100007663-0007	Fan Cover	1
101	100007407-0004	Recoil Starter	1
102	100010894-0001	Washer Ø6	3
103	100011565-0001	Flange Bolt M6 x 10	3
104	100000667	Clamp Ø8 x 8	1
105	100000655	Wire Clip B	1
106	100127019	Cylinder Head Assembly	1
107	100085766	Fuel Bowl O-Ring	1
	100089154	Main Jet Standard	1
108	100155680	Main Jet Altitude 1000-2000m	/
	100062832	Main Jet Altitude 2000-3000m	/
109	100134226	O-Ring, Solenoid Valve Base	1
110	100134227	O-Ring, Solenoid Valve	1

Wiring Diagram

The Wiring Diagram illustrates the electrical connections within the generator. It depicts the Generator Symbolic Circuit, Control Panel Symbolic Circuit, and Engine Symbolic Circuit, showing how components like breakers (20A), outlets (G1520LA A, G1520LA B, L14-30R), AVR, amplifier, fuel solenoid, oil level switch, and ignition coil are interconnected. A key for wire colors (Black, Brown, Yellow, Orange, Blue, Red, Green, Gray, White) and switch states (JG, FS, E, IG) is provided, aiding in troubleshooting and understanding the generator's electrical system.

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